ARO PP30A Series Operator's Manual

ARO PP30A Series Operator's Manual

3" dry powder diaphragm pump

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump mate-
rial options.
7102 Valve Kit for repair of H254PS control valve.
104255 for repair of P39124-100 Filter / Regulator.
118597-2 Spool Kit for repair of A212PD 4-way alpha valve.
637303-XX for Fluid Section repair (see page 6). NOTE: This
kit also contains several air motor seals which will need to be
replaced.
637421 for Air Section repair (see page 8).
637374-7 Major Air Valve assembly (see page 9).
PUMP DATA
Models . . . . . . . . . . . . . see Model Description Chart for "-XXX"
Pump Type . . . . . . . . . Metallic, Dry Powder, Diaphragm Pump
Material . . . . . . . . . . . . see Model Description Chart
Specific Application for pumping powders up to 50 lb. / ft
Weight . . . PP30A-XAX-AAA . . . . . . . . . . 137.5 lbs (62.4 kgs)
PP30A-XSX-AAA . . . . . . . . . . 236.8 lbs (107.4 kgs)
Maximum Air Inlet Pressure . . . . . . . . 50 psig (3.4 bar)
Maximum Fluidizing Pressure . . . . . . 100 psig (6.9 bar)
Maximum Particle Size . . . . . . . . . . . . . 3/8" dia. (9.5 mm)
Maximum Temperature Limits (diaphragm / ball / seat
materials)
Nitrile . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Santoprene® . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
PTFE. . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Dimensional Data . . . . . . . . . . . . . . . . . . . see page 12
Mounting Dimension . 10-5/32" x 12-1/16"
Noise Level @ 70 psig, 50 cpm
 Tested with 94085 muffler assembly installed.
 The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (LA
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended. Consult a representative or
the factory if you have questions concerning availability.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET - BRYAN, OHIO 43506
(800) 495-0276
FAX (800) 892-6276
arozone.com
3" DRY POWDER DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
OPERATING OR SERVICING THIS EQUIPMENT.
(258.0 mm x 306.4 mm)
. . . . . . 83.0 dB(A)
) to meet the intent of ANSI
eq
© 2018
CCN 15235534
PP30A-XXX-XXX
PP30A-XXX-XXX Powder Pump
3
PP30A-XAX-AAA
MODEL DESCRIPTION CHART
Fluid Connection
A - 3 - 8 NPTF- 1
B - 3 - 11 BSP
Fluid Cap and Manifold Material
A - Aluminum
S - Stainless Steel
Hardware Material
P - Carbon Steel
S - Stainless Steel
Seat Material
A - Santoprene
Ball Material
A - Santoprene
Diaphragm Material
A - Santoprene
Fluid Section Service Kit Selection
EXAMPLE: Model #PP30A-AAS-AAA
Fluid Section Service Kit # 637303-AA
RELEASED:
10-17-05
REVISED:
12-21-18
(REV: G)
PP30A-XSX-AAA
Figure 1
PP30A - X X X - X X X
PP30A - XXX - A A A
637303 - X X
Ball
Diaphragm

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Summary of Contents for ARO PP30A Series

  • Page 1 OPERATOR’S MANUAL PP30A-XXX-XXX INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE RELEASED: 10-17-05 REVISED: 12-21-18 (REV: G) 3" DRY POWDER DIAPHRAGM PUMP 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. PP30A-XXX-XXX Powder Pump SERVICE KITS Refer to Model Description Chart to match the pump mate-...
  • Page 2: Operating And Safety Precautions

    Use the pump grounding screw terminal provided. change with temperature and concentration of the Use ARO® part no. 94829 ground kit or connect a suit- chemical(s) within the substances being pumped, able ground wire (12 ga. minimum) to a good earth flushed or circulated.
  • Page 3: General Description

    GENERAL DESCRIPTION small or restrictive, which will inhibit material flow. The The ARO diaphragm pump offers high volume delivery even outlet material volume is governed not only by the air at low air pressure and a broad range of material compat- supply, but also by the material volume available at the ibility options available.
  • Page 4: Maintenance

    Loctite® and 242® are registered trademarks of Henkel Loctite Corporation y ARO® is a registered trademark of Ingersoll-Rand Company y y Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. y 271™ is a trademark of Henkel Loctite Corporation y y Lubriplate®...
  • Page 5: Typical Cross Section

    TYPICAL CROSS SECTION Figure 3 PP30A-XXX-XXX (en) Page 5 of 12...
  • Page 6 PARTS LIST / PP30A-XXX-XXX FLUID SECTION  637303-XX fluid section service kits include: Balls (item 22), diaphragms (item 7), and items 3, 70, 144, 175, 196 (listed below) plus items 174 and 94276 Lubriplate® FML-2 grease (page 8). SEAT OPTIONS BALL OPTIONS DIAPHRAGM OPTIONS PP30A-XXX-XXX...
  • Page 7 PARTS LIST / PP30A-XXX-XXX FLUID SECTION COLOR CODE Diaphragm Ball Material Color Color Santoprene FOR THE AIR MOTOR SECTION SEE PAGES 8 & 9 Torque Sequence 60 (PP30A-XAX-XXX) 60 (PP30A-XSX-XXX) Figure 4  TORQUE REQUIREMENTS  NOTE: DO NOT OVERTIGHTEN FASTENERS. ALL FASTENERS ARE METRIC.
  • Page 8: Pilot Valve Disassembly

    (167) pilot piston, use tool #204130-T, and (231, 243 and 244) “O” rings into (135) valve hous- available from ARO. ing. NOTE: Assemble (140) valve insert with “dished” side toward (141) valve plate. Assemble (141) valve plate with PILOT VALVE DISASSEMBLY part number identification toward (140) valve insert.
  • Page 9 PARTS LIST / PP30A-XXX-XXX AIR MOTOR SECTION PILOT VALVE PART GROUP MAJOR VALVE Figure 5 TORQUEREQUIREMENTS MATERIALCODE NOTE: DONOTOVERTIGHTENFASTENERS. [A] = Aluminum ALLFASTENERSAREMETRIC. [B] = Nitrile [Br] = Brass Torque (105) screw to 40 - 50 in. lbs (4.5 - 5.6 Nm). [Bz] = Bronze Torque (134) screw to 40 - 50 in.
  • Page 10 PARTS LIST / PP30A-XXX-XXX AIR CONTROL SECTION AIR CONTROL PARTS LIST Item Description (Qty) Part No. Item Description (Qty) Part No. (size) (size) 76 Adapter (2) 94817 263 Control Valve (1) H254PS (1/8 - 27 NPTF- 1) 77 Elbow (2) 59756-56 264 Pipe Plug (1) 94977 (1/4”...
  • Page 11 PARTS LIST / PP30A-XXX-XXX AIR CONTROL SECTION (2” long) See view “A-A” (17” long) (7.5” long) (9” long) (17” long) (27” long) Figure 7 PP30A-XXX-XXX (en) Page 11 of 12...
  • Page 12: Dimensional Data

    DIMENSIONAL DATA (Dimensions shown are for reference only, they are displayed in inches and millimeters (mm). Air Inlet 1/2 - 14 NPTF Outlet Inlet 3 - 8 NPTF - 1 (PP30A-AXX-AAA) Exhaust Port 1-1/2 - 11-1/2 NPT Rp 3 (3 - 11 BSP parallel) (PP30A-BXX-AAA) PP30A-XAX-AAA PP30A-XSX-AAA...

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