ARO PD02P series Operator's Manual

ARO PD02P series Operator's Manual

1/4" diaphragm pump

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Service Kit Chart to match pump material with Service Kits of
fered. The X" represents a variable digit of the Model Number.
637276 Air Valve Kit.
637313 XX for Pump Wet End Repair (model digits 7 and 11).
637314 XX for Pump Rebuild (model digits 7 and 11).
PUMP DATA
Models
. . . . . . .
see Model Description Chart" for  XXX".
Pump Type
. . . .
Non Metallic Air Operated Double Diaphragm.
Material
. . . . . . .
see ``Model Description Chart".
Weight
. . . . . . . .
Polypropylene
Groundable Acetal
PVDF (KynarR)
Maximum Air Inlet Pressure
Minimum Air Inlet Pressure
. . . . . . . . . .
Maximum Outlet Pressure
. . . . . . . . . . .
Maximum Flow Rate
. . . . . . . . . . . . . . .
Maximum Suction Lift
. . . . . . . . . . . . . .
Maximum Output Per Cycle
. . . . . . . . . .
Maximum Particle Size
. . . . . . . . . . . . .
Maximum Temperature Limits
Polypropylene
Groundable Acetal
PVDF (Kynar)
Groundable
. . . . . . . . . . . . . . . . .
Dimensional Data
. . . . . . . . . . . . . . . . .
Noise Level @ 70 p.s.i., 60 c.p.m.
¬
The pump sound pressure levels published here have been updated to an Equivalent Continuous Sound
Level (L
) to meet the intent of ANSI S1.13 1971, CAGI PNEUROP S5.1 using four microphone locations.
Aeq
NOTICE: All possible options are shown in the chart. However, certain
combinations may not be recommended, consult a representative or the
factory if you have questions concerning availability.
GENERAL DESCRIPTION
The ARO Diaphragm Pump offers high volume delivery even at low air pres
sures, easy self priming, the ability to pump various viscosity materials and
the ability to pass solids (as stated in the chart above). The pump is designed
to correspond to the needs of the user by offering a variety of wetted parts
configurations to handle almost any application.
Air operated double diaphragm pumps utilize a pressure differential in the
air chambers to alternately create suction and positive fluid pressure in the
fluid chambers. Flat checks insure a positive flow of fluid.
Pump cycling will begin as air pressure is applied and it will continue to pump
and keep up with the demand. It will build and maintain line pressure and will
stop cycling once maximum line pressure is reached (dispensing device
closed) and will resume pumping as needed.
Model PD02P XDS DTX: The Acetal material used in this pump contains
Stainless Steel fibers. It's conductivity allows it to be connected to a suitable
ground. A ground screw is provided for this.
INGERSOLL-RAND COMPANY
P.O. BOX 151
ONE ARO CENTER
D
&
D
(419) 636-4242
FAX (419) 633-1674
1/4" DIAPHRAGM PUMP
1:1 RATIO (NON-METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
. . . . . .
4.08 lbs (1.85 kgs)
. . .
4.64 lbs (2.10 kgs)
. . . . .
4.9 lbs (2.22 kgs)
. . . . . . . . .
100 p.s.i.g. (6.9 bar)
20 p.s.i.g. (1.4 bar)
100 p.s.i.g. (6.9 bar)
4.6 g.p.m. (17.4 liters)
20 ft. (water)
0.014 gallons (53 cc's)
clean fluid only
. . . . .
35_ to 150_ F (2_ to 66_ C)
. .
10_ to 180_ F ( 12_ to 82_ C)
. . . . .
10_ to 200_ F ( 12_ to 93_ C)
PD02P XDS DTX models only.
see page 8.
. . . . .
59.8 db(A)
¬
BRYAN, OHIO 43506 0151
D
E
2001 D PRINTED IN U.S.A.
PD02P XXS XTX
1/4'' DIAPHRAGM PUMP
MODEL DESCRIPTION CHART
CENTER BODY MATERIAL
P - Polypropylene
INLET / OUTLET
A - Single Inlet / Single Outlet
D - Single Inlet / Double Outlet
E - Double Inlet / Single Outlet
H - Double Inlet / Double Outlet
WET END / FLUID CAP / MANIFOLD MATERIAL
D - Groundable Acetal
K - PVDF (Kynar
)
R
P - Polypropylene
HARDWARE MATERIAL
S - Stainless Steel
CHECK VALVE SEAT MATERIAL
D - Groundable Acetal
K - PVDF (Kynar)
P - Polypropylene
CHECK MATERIAL
T - T.F.E. (Teflon
)
R
DIAPHRAGM / O" RING MATERIAL
A - Santoprene
/ E.P.R.
R
G - Nitrile / Nitrile
T - T.F.E. (Teflon) / T.F.E. (Teflon) / Nitrile
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: MODEL # PD02P ADS DTA
FLUID SECTION SERVICE KIT # 637313 DA
PD02P-X
RELEASED:
10-1-96
REVISED:
7-11-01
(REV. J)
PD02 P X X S X T X
PD02P X X S X T X
637313 X X
Wet End Material
Diaphragm Material

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Summary of Contents for ARO PD02P series

  • Page 1 GENERAL DESCRIPTION HARDWARE MATERIAL S - Stainless Steel The ARO Diaphragm Pump offers high volume delivery even at low air pres CHECK VALVE SEAT MATERIAL sures, easy self priming, the ability to pump various viscosity materials and D - Groundable Acetal the ability to pass solids (as stated in the chart above).
  • Page 2 CAUTION Be certain all operators of this equipment have Use the pump grounding screw terminal provided. Use Aro been trained for safe working practices, understand it's limita Part No. 66885 1 Ground Kit or connect a suitable ground wire tions, and wear safety goggles / equipment when required.
  • Page 3: Operating Instructions

    5 and Repair Procedures on page 6. When lubricated air is necessary, supply the air lubricator with a Certain ARO Smart Parts" are indicated which should be available good grade of SAE 90 wt. non detergent oil and set the lubricator to for fast repair and reduction of down time.
  • Page 4 PARTS LIST / PD02P-X Refer to the Kit Selection Chart on page 1 for proper  XX" for your model. Lubriplatepacket 94276 is included with all kits. SERVICE KITS KIT NUMBER THESE ITEMS ARE INCLUDED IN THE KITS 637313 XX DIAPHRAGM KIT 637314 XX 64 102...
  • Page 5 PARTS LIST / PD02P-X B" Logo Plate (Tongue) A" (Groove) FIGURE 1 INLET / OUTLET FLUID CAP ITEM 63 ITEM 74 OPTIONS A" B" SI / SO SI / DO DI / SO DI / DO TORQUE REQUIREMENTS NOTE: DO NOT OVERTIGHTEN FASTENERS (6) / (5) Diaphragm nut / washer 75 85 in.
  • Page 6 PUMP DISASSEMBLY AND REASSEMBLY GENERAL PUMP REPAIR NOTES: 5. Assemble diaphragm assemblies into air caps and torque to 75 85 Tools needed to complete disassembly and repair: in. lbs (8.5 9.6 Nm), using 5/8" wrenches. 5/16" wrench or socket, 7/16" socket, 5/8" wrench or socket, 6.
  • Page 7: Trouble Shooting

    TROUBLE SHOOTING Air Motor stalls. Air leaks from pump (other than exhaust). Check for blown diaphragm Check for bolts not evenly or adequately torqued. Check for damaged O" rings on the spool. Check for O" ring missing / damage between the fluid cap and the Check for damaged O"...
  • Page 8 DIMENSIONAL DATA Dimensions shown are for reference only. They are shown in inches and millimeters (mm). END VIEWS 1 5/32" (30 mm) 1/4 18 NPTF OUTLET 11/16" (17 mm) 1/4 18 NPTF AIR INLET 1/4 18 NPTF OUTLET 4 17/32" 4 13/32"...

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