ARO PD10E Series Operator's Manual

ARO PD10E Series Operator's Manual

1” diaphragm pump

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material
options.
637397 for air section repair (see page 6).
637396-XXX for fluid section repair with seats (see page 4).
637396-XX for fluid section repair without seats (see page 4).
NOTE: This kit also contains several air motor seals which will
need to be replaced.
637395-7 major air valve assembly (see page 7).
PUMP DATA
Models . . . . . . see Model Description Chart for "-XXX".
Pump Type . . . Non-Metallic Air Operated Double Diaphragm
Material . . . . . see Model Description Chart.
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.41 lbs (9.26 kgs)
Maximum Air Inlet Pressure . . . . . . . . 120 psig (8.3 bar)
Maximum Material Inlet Pressure . . . 10 psig (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 120 psig (8.3 bar)
Maximum Flow Rate (flooded inlet) . . . 53.0 gpm (200.6 lpm)
Displacement / Cycle @ 100 psig . . . . 0.226 gal. (0.86 lit.)
Maximum Particle Size . . . . . . . . . . . . 1/8" dia. (3.2 mm)
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R. / EPDM . . . . . . . . . . . . . . . . -60
Hytrel
. . . . . . . . . . . . . . . . . . . . . -20
Nitrile . . . . . . . . . . . . . . . . . . . . . . 10
Polypropylene . . . . . . . . . . . . . . 35
Santoprene
. . . . . . . . . . . . . . . -40
PTFE . . . . . . . . . . . . . . . . . . . . . . . 40
Viton
. . . . . . . . . . . . . . . . . . . . . . -40
Dimensional Data . . . . . . . . . . . . . . . . see page 8
Mounting Dimension . . . . . 5.032" x 10.050" (127.8 mm x 255.3 mm)
Noise Level @ 70 psig, 50 cpm. . . . . . 85.0 dB(A)
The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (LA
) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP
eq
S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however,
certain combinations may not be recommended, consult a
representative or the factory if you have questions concerning
availability .
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276
FAX (800) 892-6276
arozone.com
1" DIAPHRAGM PUMP
1:1 RATIO (CONDUCTIVE NON-METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
to 280
F (-51
to 138
C)
º
to 180
F (-29
to 82
C)
º
to 180
F (-12
to 82
C)
to 175
F (2
to 79
C)
to 225
F (-40
to 107
C)
to 225
F (4
to 107
C)
to 350
F (-40
to 170
C)
© 2017
CCN 15244940
PD10E-FES-PXX
MODEL DESCRIPTION CHART
Center Section Material
E - Conductive Polypropylene
Fluid Connection / Location
F - 1" ANSI / DIN Flange / End
Fluid Caps & Manifold Material
E - Conductive Polypropylene
Hardware Material
S - Stainless Steel
Seat Material
P - Polypropylene
Ball Material
A - Santoprene
T - PTFE
C - Hytrel
V - Viton
G - Nitrile
Diaphragm Material
A - Santoprene
L - Long Life PTFE
C - Hytrel
T - PTFE / Santoprene
G - Nitrile
V - Viton
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: Model # PD10E-FES-PAA
Fluid Section Service Kit # 637396-AA
PD10E-X-X
RELEASED:
6-15-05
REVISED:
(REV: H)
Figure 1
PD10 - F E
E
S - P X X
PD10E - FES - P X X
637396 -
X X
Ball
Diaphragm
5-5-17

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Summary of Contents for ARO PD10E Series

  • Page 1 OPERATOR’S MANUAL PD10E-X-X INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: 6-15-05 REVISED: 5-5-17 (REV: H) 1” DIAPHRAGM PUMP 1:1 RATIO (CONDUCTIVE NON-METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Model Description Chart to match the pump material options.
  • Page 2: Operating And Safety Precautions

    . for long periods of time . In the event of a diaphragm rupture, material can be Use only genuine ARO replacement parts to forced out of the air exhaust muffler . CAUTION assure compatible pressure rating and longest service life .
  • Page 3: Installation

    Refer to the model and option chart. ARO subject to “setting up” when not in use for a period of time.
  • Page 4 PARTS LIST / PD10E-X-X FLUID SECTION Fluid Section Service Kits (637396-XXX OR 637396-XX):  For Fluid Kits With Seats : 637396-XXX Fluid Section Service Kits include: Seats (see SEAT Option, refer to -XXX in chart below), Balls (see BALL Option, refer to -XXX in chart below), Diaphragms (see DIAPHRAGM Option, refer to -XXX in chart below), and items 19, 33, 70, 144, 175 and 180 (listed below) plus 174 and 94276 Lubriplate FML-2 grease (page 6).
  • Page 5 PARTS LIST / PD10E-X-X FLUID SECTION Torque Sequence COLOR CODE FOR THE DIAPHRAGM BALL AIR MOTOR SECTION MATERIAL COLOR COLOR SEE PAGES 6 & 7 Hytrel Cream Cream Nitrile Black Red ( Santoprene Santoprene Green (Backup) White White PTFE Viton Yellow (-) Yellow ( (-) Dash...
  • Page 6: Air Motor Section Service

    SERVICE TOOLS − To aid in the installation of (168) “O” rings onto 2. Insert (111) spool into (135) valve block. the (167) pilot piston, use tool # 204130-T, available from ARO. 3. Install (137) gasket on (136) end cap and assemble...
  • Page 7 PARTS LIST / PD10E-X-X AIR SECTION PILOT VALVE PART GROUP Notch Insert screwdriver here to remove (233) adapter plate. MAJOR VALVE Figure 3 TORQUE REQUIREMENTS NOTE: DO NOT OVERTIGHTEN FASTENERS. ALL FASTENERS ARE METRIC. Torque (105 and 134) screw to 35 - 40 in. lbs (4.0 - 4.5 Nm). LUBRICATION / SEALANTS Apply Lubriplate FML-2 grease to “O"...
  • Page 8: Troubleshooting

    TROUBLE SHOOTING Product discharged from exhaust outlet . Low output volume, erratic flow, or no flow . Check for diaphragm rupture. Check air supply. Check tightness of (6) diaphragm screw. Check for plugged outlet hose. Check for kinked (restrictive) outlet material hose. Air bubbles in product discharge .

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