ARO PE03P A0S Series Operator's Manual

3/8” diaphragm pump

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material options.
637428 for air section repair (see page 6).
637429-XX for fluid section repair (see page 4).
PUMP DATA
Models
. . . . . . . . . . . .
see Model Description Chart for "-XXX".
Pump Type
. . . . . . . . .
Air Operated Double Diaphragm.
Material
. . . . . . . . . . . .
see Model Description Chart.
Weight
. . .
PE03P-XDS-XXX-A0S
PE03P-XES-XXX-A0S
PE03P-XKS-XXX-A0S
PE03P-XLS-XXX-A0S
PE03P-XPS-XXX-A0S
PE03P-XRS-XXX-A0S
Maximum Air Inlet Pressure
Maximum Material Inlet Pressure
Maximum Outlet Pressure
. . . . . . . . . .
Air Consumption @ 40 p.s.i.
Maximum Flow Rate
(flooded inlet)
Displacement / Cycle @ 100 p.s.i.
Maximum Particle Size
. . . . . . . . . . . .
Maximum Temperature Limits (diaphragm / ball / seat material)
Acetal
. . . . . . . . . . . . . . . . .
HytrelR
. . . . . . . . . . . . . . .
Polypropylene
. . . . . . . . . . .
KynarR PVDF
. . . . . . . . . . .
SantopreneR
. . . . . . . . . . .
PTFE
. . . . . . . . . . . . . . . . .
VitonR
. . . . . . . . . . . . . . . .
Groundable Models
. . . . . . . . . . . . . . .
Dimensional Data
. . . . . . . . . . . . . . . .
Noise Level @ 70 p.s.i., 60 c.p.m.
The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L
) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-
Aeq
ROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart however certain com-
binations may not be recommended, consult a representative or the fac-
tory if you have questions concerning availability.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276
arozone.com
3/8" DIAPHRAGM PUMP
1:1 RATIO, NON-METALLIC
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
. . .
3.74 lbs (1.70 kgs)
. . .
3.84 lbs (1.74 kgs)
. . .
4.08 lbs (1.85 kgs)
. . .
4.20 lbs (1.91 kgs)
. . .
3.02 lbs (1.37 kgs)
. . .
3.08 lbs (1.40 kgs)
. . . . . . . . .
100 p.s.i.g. (6.9 bar)
. . . . .
10 p.s.i.g. (0.69 bar)
100 p.s.i.g. (6.9 bar)
. . . . . . . . .
1 c.f.m. / gallon (approx.)
. . . . .
10.6 g.p.m. (40.1 l.p.m.)
. . . .
0.022 gallons (0.083 lit.)
1/16" dia. (1.6 mm)
10_ to 180_ F (-12 to 82_ C)
-20_ to 180_F ( -29_to 82_C)
35_ to 175_ F (2_ to 79_ C)
10_ to 200_ F (-12 to 93_ C)
-40_ to 225_ F (-40_ to 107_ C)
40_ to 225_ F (4_ to 107_ C)
-40_ to 350_ F (-40_ to 177_ C)
PE03P-XDS-XXX-A0S
PE03P-XES-XXX-A0S
see page 8
. . . . .
72.7 db(A)
© 2015
CCN 15262421
PE03P-X-X-A0S
MODEL DESCRIPTION CHART
PE03 P - X X S - X X X - A0S
Center Section Material
P - Polypropylene
Fluid Connection
A - 3/8 - 18 N.P.T.F. - 1
B - Rp 3/8 (3/8 - 19 BSP)
Fluid Caps / Manifold Material
D - Groundable Acetal (single port)
E - Groundable Acetal (multiple port)
K - Kynar PVDF (single port)
L - Kynar PVDF (multiple port)
P - Polypropylene (single port)
R - Polypropylene (multiple port)
Hardware Material
S - Stainless Steel
Seat Material
D - Acetal
P - Polypropylene
K - Kynar PVDF
S - Stainless Steel
Ball Material
A - Santoprene
T - PTFE
C - Hytrel
V - Viton
S - Stainless Steel
Diaphragm Material
A - Santoprene
T - PTFE / Santoprene
C - Hytrel
V - Viton
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: Model # PE03P-ARS-SAA-A0S
Fluid Section Service Kit # 637429-AA
RELEASED:
6-7-06
REVISED:
7-30-15
(REV. F)
Figure 1
PE03P - ARS - S X X - A0S
637429 - X X
Ball
Diaphragm

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Summary of Contents for ARO PE03P A0S Series

  • Page 1 OPERATOR’S MANUAL PE03P-X-X-A0S INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: 6-7-06 REVISED: 7-30-15 (REV. F) 3/8” DIAPHRAGM PUMP 1:1 RATIO, NON-METALLIC READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Model Description Chart to match the pump material options.
  • Page 2: Operating And Safety Precautions

    Use hoses incorporating a static wire. Use proper ventilation. CAUTION Use only genuine ARO replacement parts to as- Keep inflammables away from heat, open flames and sparks. sure compatible pressure rating and longest service life. Keep containers closed when not in use.
  • Page 3: General Description

    GENERAL DESCRIPTION OPERATING INSTRUCTIONS The ARO diaphragm pump offers high volume delivery even at low air Always flush the pump with a solvent compatible with the material pressure and a broad range of material compatibility options available. being pumped if the material being pumped is subject to “setting up”...
  • Page 4 PARTS LIST / PE03P-X-X-A0S FLUID SECTION K 637429-XX FLUID SECTION SERVICE KITS include: Balls (see BALL OPTION, refer to -XX in chart below), Diaphragms (See DIAPHRAGM OPTION, refer to -XX in chart below) and item 19 (listed below), plus items 144, 174 and 94276 LubriplateR grease (page 6). SEAT OPTIONS BALL OPTIONS MATERIAL CODE...
  • Page 5 PARTS LIST / PE03P-X-X-A0S FLUID SECTION COLOR CODE DIAPHRAGM BALL MATERIAL COLOR COLOR Hytrel Cream Black (S) Santoprene PTFE White White Viton Yellow (S) Yellow (S) (S) Dot Torque Sequence 29 , Stainless steel seat installation Radius (ball side) Chamfer (fluid inlet side) 29 , FOR THE...
  • Page 6 PARTS LIST / PE03P-X-X-A0S AIR MOTOR SECTION (n) Indicates parts included in 637428 Air Section Repair Kit. Item Description Qty Part No. [Mtl] Item Description Qty Part No. [Mtl] (size) (size) 101 Center Body 96570 [PPG] 167 Pilot Piston 67382 (includes 168 and 169) 103R Cover 96488...
  • Page 7 PARTS LIST / PE03P-X-X-A0S AIR MOTOR SECTION TORQUE REQUIREMENTS NOTE: DO NOT OVERTIGHTEN FASTENERS. (134) Torque to 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes, then re-torque to 15 - 20 in. lbs (1.7 - 2.3 Nm). (123) Torque to 4 - 6 in.
  • Page 8 REMOTE HOOK-UP CONNECTIONS TYPICAL BASIC REMOTE HOOK-UP (#10 - 32 PORTS ON PUMP ARE PLUGGED) NOTE: Pump charges and exhausts through remote valve. Supply air. Spring return - solenoid actuated 4-way valve. Figure 6 TYPICAL REMOTE HOOK-UP WITH POSITIVE FEEDBACK SIGNAL NOTE: Pump may not be short-stroked with this system.
  • Page 9 REMOTE HOOK-UP CONNECTIONS TYPICAL REMOTE HOOK-UP WITH ENHANCED POSITIVE FEEDBACK SIGNAL CAPABILITY Supply air. Air pilot return - solenoid actuated 4-way valve. PLC / Controller signal. Pneumatic feedback signal from pump. Pneumatic echo can be used to interrupt the PLC signal and set alarm.
  • Page 10: Troubleshooting

    TROUBLE SHOOTING Product discharged from air exhaust. Low output volume. Check for diaphragm rupture. Check air supply. Check tightness of (6) diaphragm nut. Check for plugged outlet hose. For the pump to prime itself, it must be mounted in the vertical posi- Air Bubbles in product discharge.
  • Page 11 PE03P-X-X-A0S (en) Page 11 of 12...
  • Page 12 PN 97999-1208 Page 12 of 12 PE03P-X-X-A0S (en)

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