KYMCO MXU 700i Owner's Manual
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KYMCO MXU 700i Owner's Manual

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MXU 700i
OFF ROAD
Scooter
Do not remove this Owner's Manual from the vehicle. Read this
manual carefully before operating the vehicle as it contains
important safety information.
Owner's Manual
C 2012 KYMCO. All rights reserved. Printed in Taiwan. www.kymco.com
Version:T300-LAADAA-A1

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  • Page 1 MXU 700i OFF ROAD Scooter Do not remove this Owner’s Manual from the vehicle. Read this manual carefully before operating the vehicle as it contains important safety information. Owner’s Manual C 2012 KYMCO. All rights reserved. Printed in Taiwan. www.kymco.com Version:T300-LAADAA-A1...
  • Page 2 LOCATION OF THE WARNING AND SPECIFICATION LABELS...
  • Page 3 (US ONLY)
  • Page 4 (US ONLY)
  • Page 5 SAFETY INFORMATION AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles including motorcycles and cars. An accident can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if you fail to take proper pre- cautions.
  • Page 6 Never operate an ATV without wearing an approved motorcycle helmet that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket, and long pants. Never consume alcohol or drugs before or while operating this ATV. Never operate at speeds too fast for your skills or the conditions.
  • Page 7 Always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly. Never go over the top of a hill at high speed.
  • Page 8 WARNING POTENTIAL HAZARD WHAT CAN HAPPEN Improper handling of gasoline. Gasoline is poisonous and can cause injuries. WHAT CAN HAPPEN HOW TO AVOID THE HAZARD Gasoline can catch fire and you could be If you should swallow some gasoline or inhale burned.
  • Page 9 WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your machine in an area with adequate ventilation.
  • Page 10 DESCRIPTION AND MACHINE IDENTIFICATION IDENTIFICATION NUMBER RECORDS KEYS IDENTIFICATION NUMBER Record the keys identification number, frame The keys identification number is stamped on serial number and engine serial number the hang tag as shown in the following information for assistance when order illustration.
  • Page 11 FRAME SERIAL NUMBER ENGINE SERIAL NUMBER The frame serial number is stamped on the The engine serial number is stamped on the left front of the frame. crankcase. (1) Frame serial number (1) Engine serial number...
  • Page 12 PARTS LOCATION (03) (02) (02) (01) (01) Rear brake lever (02) Headlights/Position lights (03) Front brake lever NOTE: Your scooter may differ slightly in appearance from the images in this manual.
  • Page 13 (04) (07) (06) (05) (04) (04) Taillights/Brake lights (05) 2WD/4WD select switch and differential lock switch (06) Instrument and indicators (07) Headlight dimmer switch Starter button Engine Stop Switch (08) Spark arrester (09) Trailer hitch (10) Throttle lever (08) (09) (10) NOTE: Your scooter may differ slightly in appearance from the images in this manual.
  • Page 14 (16) (13) (19) (12) (11) (11) Reservoir water tank (12) Front brake fluid reservoir (13) Right rearview mirror(Optional) (14) Seat (15) Brake pedal fluid reservoir (16) Seat lock lever (17) Oil level inspection window (18) Tool storage (19) Left rearview mirror(Optional) (18) (15) (14)
  • Page 15 (25) (24) (26) (23) (22) (21) (20) (20) Exhaust system ) Battery/Fuse (22) Tool kit (23) Fuel pump (24) Left rearview mirror(Optional) (25) Rear brake fluid reservoir (26) Accessory socket seat (27) Drive select lever (27) NOTE: Your scooter may differ slightly in appearance from the images in this manual.
  • Page 16 (31) (30) (29) (28) (36) (28) Right footpeg (29) Owner’s manual storage (30) Ignition switch (31) Left footpeg (32) Rear cargo rack (33) Fuel fill cap (34) Rear brake pedal (35) Flag pole bracket (36) Front cargo rack NOTE: The machine you have purchased may differ slightly from those shown in the figures of this manual.
  • Page 17 CONTROL FUNCTIONS IGNITION SWITCH Functions of the respective switch positions are as follows: OFF: All electrical circuits are switched off . The key can be removed in this position. ON : All electrical circuits are switched on. The engine can be started. The key can not be removed.
  • Page 18 INSTRUMENTS AND INDICATOR (1) Multi-function display The display includes the following functions: Speedometer Odometer/Tripmeter Digital clock 4WD indicator/EFI system electric parts fault indicator Differential lock indicator Fuel gauge Gear select display Engine running time (2) High beam indicator The ignition switch is at the " "...
  • Page 19 If flashing, it indicates that a fault has been detected in the scooter’s FI or electrical system. Requires immediate inspection by a KYMCO dealer. NOTE: The CELP indicator lights momentarily when the scooter is turned ON before the engine is...
  • Page 20 Multi-function display (1) Speedometer Shows riding speed in km/h or mph. Press and hold MODE button for more than 2 seconds to select mph or km/h. (1) Speedometer (2) 4WD/LOCK/ indicator (3) Fuel gauge (4) Odometer/Tripmeter (5) Digital clock (6) Gear select display (7) Engine running time...
  • Page 21 (2)-1 Differential lock indicator (3) Fuel gauge The front axle is equipped with a lockable The fuel gauge shows the approximate fuel differential that allows the operator to choose supply available in a graduated display. The between an open differential or a closed normal operating fuel range is with the differential in low traction situations.
  • Page 22 (4) Odometer/Tripmeter The odometer shows the total mileage in Km or in mph. The tripmeter shows the trip distance in Km or in mph. There is tripmeters. Press and hold SET button for more than 2 seconds to select ODO, TRIP Press and hold MODE button for more than 2 seconds to select mph or km.
  • Page 23 To reset tripmeter: 1. Press and hold SET button for more than 2 2. Press and hold both the MODE button and seconds to select tripmeter . SET button in the same time until the tripmeter is reset. TRIP TRIP mile mile...
  • Page 24 (5) Digital clock Show the time (hours and minutes) while the ignition is ON. To adjust the time manually, proceed as follows: 1. Turn the ignition switch ON. 2. Press and hold SET button for more than 2 seconds to select ODO mode. 3.
  • Page 25 4. To set the hour, press the SET button until the 5. Press the MODE button, the minute display will desired hour. start flashing.
  • Page 26 6. To set minute, press the SET button until the 7. To end the adjustment, Press both the MODE desired minute. button and SET button in the same time.
  • Page 27 LEFT HANDLEBAR SWITCHES (1) Headlight switch (2) Starter button Stater button Headlight dimmer switch To starter the engine, press the starter button, Turn the switch to the " " position to switch on with the transmission in neutral, the ignition the low beam.
  • Page 28 (3)Engine stop switch Engine stop switch When the switch is in the RUN ( ) position, the engine will operate. When the switch is in OFF ) position, the engine will not operate. This switch is intended primarily as a safety or emergency control, and it should normally remain in the RUN ( ) position.
  • Page 29 2WD/4WD select switch This ATV is equipped with a 2WD/4WD select RIGHT HANDLEBAR SWITCH switch, which permits a choice between the “2WD” and “4WD” drive modes. Select a drive mode that is suitable for your riding. The 2WD/4WD select switch is located above the throttle lever.
  • Page 30 TO JUMP START YOUR VEHICLE 5.Now connect the black negative(-) cable to the Remove the seat and locate the batteries. good battery’s negative(-) terminal . Find the positive(+)and negative(-)terminals on Don’t let the other end touch anything until the each battery. next step.
  • Page 31 Check the operation of the throttle lever before you start the engine. If it does not work smoothly, check for the cause. Correct the problem before riding the ATV. Consult a KYMCO dealer if you can't find or (1) Throttle lever solve the problem yourself.
  • Page 32 SPEED LIMITER The speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed WARNING to the maximum. Screwing in the adjuster limits the maximum engine power available and POTENTIAL HAZARD decreases the maximum speed of the ATV. Improper adjustment of the speed limiter and throttle.
  • Page 33 FRONT BRAKE LEVER BRAKE PEDAL The front brake lever is next to the right Operating the brake pedal applies the rear handgrip. brake. The front brakes are operated by squeezing the front brake lever. REAR BRAKE LEVER The rear brake is operated by squeezing the rear brake lever, near left handgrip.
  • Page 34 PARKING BRAKE WARNING To set the parking brake, squeeze the front POTENTIAL HAZARD brake lever and lock it with the lock lever. Always set the parking brake when parking and before Improper use of the parking brake. starting the engine. To unlock the parking brake, squeeze the front WHAT CAN HAPPEN brake lever until the lock lever releases.
  • Page 35 DRIVE SELECT LEVER The drive select lever is used to shift your ATV into the low, high, neutral, reverse and park positions. Refer to page 46 ~ 47 for drive select lever adjustment and operation. NOTE: Apply the rear brake and shift the shift lever into P position before turning off the engine when parking the vehicle on an incline if you park on an incline with shift lever in H, L or R...
  • Page 36 FUEL TANK CAP FUEL SYSTEM After refueling, be sure to tighten the fuel tank Engine would not start acceleration cap until it clicks. Intake air leak Fuel contaminated/deteriorated To refuel refer to page 49. Pinched or clogged fuel hose Faulty fuel pump (1) Fuel tank cap...
  • Page 37 FUEL SYSTEM FUEL SYSTEM Engine stall, hard to start, rough idling Poor performance (drive ability) and poor fuel economy Intake air leak Pinched or clogged fuel hose Fuel contaminated/deteriorated faulty injector Pinched or clogged fuel hose Idle speed misadjustment Fail to perform TPS/ISC reset...
  • Page 38 SPARK PLUG INSPECTION If the plug is oily or has carbon built up it, have it cleaned, preferably in a sand-blasting device, and then clean off any abrasive particles. The plug may also be to other suitable tool. If the insulator is cracked, replace the plug. Use the standard plug.
  • Page 39 Battery Inspection Checking the battery voltage if the cold engine start-ambient temperature below -18 C (0 F). Refer to "starting a cold engine" for proper operation.
  • Page 40 To install the seat, align the tabs on the seat with SEAT the grommets on the frame and press the seat To remove the seat, pull the seat lock lever down until it locks. upward and pull up the seat at the rear. NOTE: Make sure that the seat is securely fitted.
  • Page 41 Flag poles are optional equipment available The trailer hitch is located on the rear axle from your KYMCO dealer. To mount a flag pole housing. To use the hitch, you will need proper in the bracket to make you more visible.
  • Page 42 STORAGE COMPARTMENT Your ATV provides two storage for the owner’s manual and some tools so you’ll have it with you To open the compartment, Turnning the button for easy reference. Store your owner’s manual (8) or use key(6). (1) in the storage compartment (2) at the right The owner’s manual should be stored in the side of the front fender.
  • Page 43 ACCESSORY SOCKET The accessory socket (1) is attached to the left Be sure the engine is on and the headlights are side of the meter cover. You can use the turned off before using the accessory socket, accessory socket to power a trouble light, otherwise you may drain the battery.
  • Page 44 PRE-OPERATION CHECKS Before using this machine, check the following points: ROUTINE PAGE ITEM ～ Check the lever for proper operation. 44 47 DRIVE SELECT LEVER Check operation, condition, and brake fluid level. ～ 48, 138 140 BRAKE Fill with DOT 4 brake fluid if necessary. Check fuel level.
  • Page 45 DRIVE SELECT LEVER WARNING CAUTION: POTENTIAL HAZARD Before shifting, you must stop the machine Failure to inspect the ATV before operating. and return the throttle lever to its closed Failure to properly maintain the ATV. position until the engine speed to the specified idling speed.
  • Page 46 WARNING POTENTIAL HAZARD Operating with improperly adjusted drive select lever. WHAT CAN HAPPEN You may lose control of the gear shifting, which lead to accident. HOW TO AVOID THE HAZARD Make sure moving the shift lever into the "N" position and neutral indicator lamp comes on before start the engine.
  • Page 47 Drive select lever adjustment 1. Turn the ignition switch is ON and make sure 3. Loosen the locknuts (3) of rod (4). Shift the the engine stop. gear to neutral by moving the shift lever and/or turn the rod. (The neutral indicator 2.
  • Page 48 4.Turn the rod clockwise or counterclockwise until the drive select lever (5) into the "N" position of the shift guide and tighten the locknuts. (5) Drive select lever (N) Neutral...
  • Page 49 If a problem performance, inspect the brakes for wear. cannot be corrected by the adjustment procedures provided in this manual, have the ATV inspected by a KYMCO dealer.
  • Page 50 FUEL Fill the fuel tank when necessary and make sure Your KYMCO engine has been designed to use there is sufficient gasoline in the tank. regular unleaded gasoline with a pump octane Check for leaks. number of 86 or higher, or research octane number of 91 or higher.
  • Page 51 DRIVE SHAFT BOOTS Check the rubber drive shaft boots for damage or leaking grease. If necessary, have your KYMCO WARNING dealer replace them. POTENTIAL HAZARD Improper care when refueling. WHAT CAN HAPPEN Fuel can spill, which can cause a fire and severe injury.
  • Page 52 ENGINE OIL CAUTION: Make sure the engine oil at the specified level. Be sure to use motor oils that do not contain Add oil as necessary. anti-friction modifiers. Passenger car motor Check for leaks. oils (often labeled "Energy Conserving") contain anti-friction additives which will cause starter clutch slippage, resulting in reduced component life and poor engine 110 F...
  • Page 53 REAR GEAR CASE OIL FRONT GEAR CASE OIL Make sure the rear gear case oil at the specified Make sure the front gear case oil at the specified level. Add oil as necessary. level. Add oil as necessary. Check for leaks. Check for leaks.
  • Page 54 Always check the tightness of chassis fittings engine stop switch and any other switches. and fasteners before a ride. Take the machine to Repair as necessary for proper operation. a KYMCO dealer or refer to the Service Manual for correct tightening torque.
  • Page 55 TIRES 2.The tires should be set to the recommended WARNING pressure: POTENTIAL HAZARD Recommended tire pressure Operating this ATV with improper tires, or with improper or uneven tire pressure. Front:32~38 kpa (0.32~0.38 kgf/cm , 4.6~5.4 psi) WHAT CAN HAPPEN Rear: 29~35 kpa (0.29~0.35 kgf/cm , Use of improper tires on this ATV, or 4.1~4.9 psi) operation of this ATV with improper or...
  • Page 56 4.Higher pressures may cause the tire to How to measure tire pressure burst. Inflate the tires very slowly and Use the low-pressure tire gauge. (Tool kit) carefully. Fast inflation could cause the tire to burst. NOTE: The low-pressure tire gauge is included as Set pressure tires cold.
  • Page 57 COOLANT Check the coolant level in the reservoir tank Tire wear limit when the engine is cold. (The coolant level will When the tire groove decreases to 4 mm (0.16 vary with engine temperature.) The coolant in) due to wear, replace the tire. level is satisfactory if it is between the "FULL"...
  • Page 58 (2) Maximum level mark the radiator cap. Always use a thick rag (3) Minimum level mark over the cap. Allow any remaining pressure to escape before completely removing the cap. Should be serviced by your authorized KYMCO dealer when changing the coolant.
  • Page 59 When riding in cold weather, always make is a control or function you do not sure all control cables work smoothly understand, ask your KYMCO dealer. before you begin riding. 1. Set the parking brake . 2. Turn the fuel valve to "ON".
  • Page 60 5. Checking the battery voltage if the cold engine start-ambient temperature below -18 C (0 F).
  • Page 61 When the select lever is in the neutral or park position, if either indicator light does not come on, ask a KYMCO dealer to inspect its electric circuit. 6. Completely close the throttle lever and start...
  • Page 62 NOTE: If the engine fails to start, release the start switch, then push the start switch again. Each cranking should be as short as possible to preserve battery energy. Do not crank the engine more than 10 seconds on each attempt. If the battery is discharged, Changing new one to start the engine.
  • Page 63 NOTE: CAUTION: Do not allow water enter the right case. See the "engine break-in" section prior to operating engine for the first time. STARTING A WARM ENGINE To start a warm engine, refer to the "Starting a cold engine" section. The choke knob should not be used.
  • Page 64 DRIVE SELECT LEVER OPERATION AND REVERSE DRIVING CAUTION: Before shifting, you must stop the machine and return the throttle lever to its closed position until the engine speed to the specified idling speed. Otherwise, the transmission may be damaged. NOTE: (1) Drive select lever (L) Low Apply the rear brake and shift the shift lever...
  • Page 65 NOTE: When in reverse, the reverse indicator light should be on. If the light does not come on, ask a KYMCO dealer to inspect the machine. WARNING POTENTIAL HAZARD 4. Check behind for people or obstacles, then Improperly operation in reverse.
  • Page 66 If any abnormality is noticed during this period, consult a KYMCO dealer.
  • Page 67 PARKING When parking, stop the engine and shift into the park position. Turn the fuel valve to "OFF" and apply the parking brake. The front brake lever has three locked position that allow it to be used as a parking brake. (1) Locked position (3) Certainly locked position (2) Lock lever...
  • Page 68 Parking on a slope 1. Bring the machine to a stop by applying the brakes. WARNING 2. Stop the engine. POTENTIAL HAZARD 3. With the brake applied, shift the drive select lever into the park position Parking on a hill or other incline. 4.
  • Page 69 Choose only accessories designed for your difficult, an accessory that limits your ability ATV. Your KYMCO dealer has a variety of to move around on the seat, or one that limits genuine KYMCO accessories. Other your view.
  • Page 70 LOADING(One rider model) As originally equipped, this ATV can carry cargo or tow a trailer, you must use common sense and good judgment. Keep the following points in mind: Never exceed the weight limit shown. An overloaded ATV can be unstable. Maximum load Rear cargo rack: 85 kg (187 lbs) Front cargo rack: 45 kg (100 lbs)
  • Page 71 Load cargo on the cargo racks as close to the WARNING center of the vehicle as possible. Put cargo at POTENTIAL HAZARD the rear of the front cargo rack and at the front Overloading this ATV or carrying or towing of the rear cargo rack .
  • Page 72 Riding Your ATV...
  • Page 73 WARNING Indicates a potential hazard that could result in serious injury or death. GETTING TO KNOW YOUR ATV This ATV is for recreation and utility use. This Before you begin to ride, be sure you have read section, riding your ATV, provides general ATV this Owner's manual completely and understand riding instructions for recreational riding.
  • Page 74 RIDE WITH CARE AND GOOD JUDGEMENT Get training if you are inexperienced. Beginners and inexperienced riders should get proper instruction on how to operate this ATV. WARNING POTENTIAL HAZARD HOW TO AVOID THE HAZARD Operating this ATV without proper Become familiar with this ATV at slow instruction.
  • Page 75 Not recommended for children under 16 year of age. WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this ATV. WHAT CAN HAPPEN Use by children of ATVs that are not recommended for their age can lead to severe injury or death of the child. HOW TO AVOID THE HAZARD A child under 16 should never operate an ATV with engine size greater than 90cc.
  • Page 76 APPAREL WARNING POTENTIAL HAZARD Operating without protective clothing Operating this ATV without wearing an increases your chances of severe injury in approved motorcycle helmet, eye the event of an accident. protection and protective clothing. HOW TO AVOID THE HAZARD WHAT CAN HAPPEN Always wear an approved motorcycle Operating without an helmet that fits properly.
  • Page 77 Do not operate after consuming alcohol or WARNING drugs. POTENTIAL HAZARD Operator's performance capability is reduced by Operating this ATV after consuming the influence of alcohol or drugs. alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception.
  • Page 78 This machine is designed to carry operator only-passengers prohibited. WARNING POTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting in harm to you and/or your passenger.
  • Page 79 Never carry passenger on the cargo racks WARNING POTENTIAL HAZARD Carrying a passenger on the cargo racks WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting in harm to you and/or your passenger.
  • Page 80 PRE-OPERATION CHECKS Always perform the pre-operation checks listed page 43 before riding for safety and proper WARNING care of the machine. POTENTIAL HAZARD Operating this ATV with improper tires, or WARNING with improper or uneven tire pressure. POTENTIAL HAZARD WHAT CAN HAPPEN Failure to inspect the ATV before operating.
  • Page 81 Do not operate at speeds too fast your skills Speed limiter or the conditions. For riders inexperienced with this model, this model is equipped with a speed limiter in the WARNING throttle lever housing. The speed limiter limits the power and top speed of the machine. POTENTIAL HAZARD Turning the screw in decreases top speed, and Operating this ATV at speeds too fast for...
  • Page 82 LOADING AND ACCESSORIES Loading and Operational Guidelines Load Limits This ATV is not designed to carry or tow a trailer. There are limits to how much weight can be If you decide to add accessories to allow you to carried on your ATV. carry cargo or tow a trailer, use common sense.
  • Page 83 WARNING Genuine KYMCO accessories have been specifically designed for and tested on this POTENTIAL HAZARD vehicle. Because KYMCO cannot test all other Overloading this ATV or carrying or towing accessories, you are personally responsible for cargo improperly. properly selecting, installing, and using non- KYMCO accessories.
  • Page 84 Never modify this ATV through improper installation or use of accessories. All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this ATV and should be installed and used according to instruction. If you have question, consult...
  • Page 85 EXHAUST SYSTEM The exhaust on the machine is very hot during and following operation. To prevent burns, avoid touching the exhaust system. Park the machine in a place where pedestrians or children are not likely to touch it. WARNING POTENTIAL HAZARD Hot exhaust system WHAT CAN HAPPEN Someone touching the exhaust system...
  • Page 86 BE CAREFUL WHERE YOU RIDE This machine is designed for off-road use only. Riding on paved surfaces can cause loss of control. WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN ATV are designed for off-road use only. Paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of control.
  • Page 87 Do not ride on any public road, street, or highway. Riding on public roads can result in collisions with other vehicles. WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road or highway, even a dirt or gravel one.
  • Page 88 Know the terrain where you ride. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden hazards which may cause the machine to upset. WARNING POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain.
  • Page 89 WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary...
  • Page 90 When riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the machine. DO NOT use the flag pole bracket as a trailer hitch. WARNING POTENTIAL HAZARD Operating in areas where you might not be seen by other off-road vehicles.
  • Page 91 FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. Do not ride in areas posted "no trespassing". Do not ride on private property without getting permission.
  • Page 92 Select a large, flat area off-road to become With the engine idling, return the starter knob to familiar with your ATV. Make sure that this area the closed position and shift the drive select is free of obstacles and other riders. You should lever into the forward position.
  • Page 93 DURING OPERATION WARNING Always keep your feet on the footboards during POTENTIAL HAZARD operation. Otherwise your feet may contact the Removing hands from handlebars or feet rear wheels. from footboards during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall a footpeg, your foot or leg may come...
  • Page 94 Avoid wheelies and jumping. You may lose control of the machine or overturn. WARNING POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps.
  • Page 95 TURNING YOUR ATV HOW TO AVOID THE HAZARD To achieve maximum traction while riding off- Always follow proper procedures for road, the two rear wheels are mounted solidly turning as described in this Owner's on one axle and turn together at the same Manual.
  • Page 96 Once you have learned this technique you should be able to perform it at higher speeds or in tighter curves. Improper riding procedures such as abrupt throttle changes, excessive braking, incorrect body movements, or too much speed for the sharpness of the turn may cause the ATV to tip. If the ATV begins to tip over to the outside while negotiating a turn, lean more to the inside.
  • Page 97 SLIDING AND SKIDDING If the rear wheels of your ATV start to slide sideways, control can usually be regained (if Care should be used when riding on loose or there is room to do so) by steering in the slippery surfaces since the ATV may slide. If direction of the slide.
  • Page 98 With practice, over a period of time, skill at WARNING controlled sliding can be developed. The terrain POTENTIAL HAZARD should be chosen carefully before attempting Skidding or sliding improperly. such maneuvers, since both stability and control are reduced. Bear in mind that sliding maneuvers should always be avoided on WHAT CAN HAPPEN extremely slippery surfaces such as ice, since...
  • Page 99 CLIMBING UPHILL WARNING Use proper riding techniques to avoid vehicle POTENTIAL HAZARD overturns on hills. Be sure that you can Operating on excessively steep hills. maneuver your ATV well on flat ground before attempting any incline and then practice riding WHAT CAN HAPPEN first on gentle slopes.
  • Page 100 WARNING POTENTIAL HAZARD An obstacle, a sharp drop, or another Climbing hills improperly vehicle or person could be on the other side of the hill. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Owner's Manual.
  • Page 101 If you are climbing a hill and you find that you have not properly judged your ability to make it to the top, you should turn the ATV around while you still have forward motion (provided you have the room to do so) and go down the hill. WARNING When crossing the side of a hill: POTENTIAL HAZARD...
  • Page 102 If your ATV has stalled or stopped and you WARNING believe you can continue up the hill, restart POTENTIAL HAZARD carefully to make sure you do not lift the front Stalling, rolling backwards or improperly wheels which could cause you to lose control. If dismounting while climbing a hill.
  • Page 103 If you begin rolling backwards: Keep weight uphill. 2WD: Never apply the rear brake while rolling backwards. Apply the front brake. 4WD: Apply both front and rear brakes gradually. When fully stopped, shift to the parking position “P”. Dismount on uphill side or to a side if pointed straight uphill.
  • Page 104 If the hill is not too steep and you have good footing, you may be able to walk the ATV back down the hill. Make sure your intended path is clear in case you lose control of the ATV . If you decide you can walk the ATV safely: 1.
  • Page 105 RIDING DOWNHILL When riding your ATV downhill, shift your weight When this ATV is in 4WD, all wheels (front and as far to the rear and uphill side of the ATV as rear) are interconnected by the drive train. This possible.
  • Page 106 WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. Always follow proper procedures for going down hills as described in this Owner's Manual. Note: a special technique is required when braking as you go down a hill.
  • Page 107 CROSSING A SLOPE WARNING Traversing a sloping surface on your ATV POTENTIAL HAZARD requires you to properly position your weight to Improperly crossing hills or turning on maintain proper balance. Be sure that you have hills. learned the basic riding skills on flat ground before attempting to cross a sloping surface.
  • Page 108 Shift your weight to the uphill side of the ATV.
  • Page 109 RIDING OVER ROUGH TERRAIN WARNING Riding over rough terrain should be done with POTENTIAL HAZARD caution. Look out for obstacles which could Improperly operating over obstacles. cause damage to the ATV or could lead to an upset or accident. Be sure to keep your feet WHAT CAN HAPPEN firmly mounted on the footboards at all time.
  • Page 110 CROSSING THROUGH SHALLOW WATER The ATV can be used to cross slow moving, shallow water of up to a maximum of 20 cm (7.9 inches) in depth. Before entering the water, choose your path carefully. Enter where there is no sharp drop off, and avoid rocks or other Remember that wet brakes may have obstacles which may be slippery or upset the reduced stopping ability.
  • Page 111 Test your brakes after leaving the water. Do not PARKING continue to ride your ATV without verifying that Always choose a level place to park. After you have regained proper braking ability. bringing your ATV to a stop, hold the brakes while you shift into neutral.
  • Page 112 WHAT TO DO IF If your ATV starts to slide sideways: This section is designed to be a reference guide Steer in the direction of the slide if you have the only. Be sure to read each section on riding room.
  • Page 113 If your ATV is traversing a sloping surface: Be sure to ride with your weight positioned towards the uphill side of the ATV to maintain proper balance. If the ATV starts to tip, steer down the hill (if there are no obstacles in your way) to regain balance.
  • Page 114 PERIODIC MAINTENANCE AND Have KYMCO dealer perform service if you are not familiar with machine service. ADJUSTMENT Periodic inspection, adjustment and lubrication TOOL KIT/TOOL KIT COMPARTMENT will keep your machine in the safest and most The tool kit is stored in the tool kit compartment efficient condition possible.
  • Page 115 The tools in the kit are sufficient to perform WARNING routine maintenance and simple repairs. Any extensive work requiring additional tools should POTENTIAL HAZARD be performed by your authorized KYMCO Operating this ATV with improper dealer. modifications. The tool kit includes the following items:...
  • Page 116 PERIODIC MAINTENANCE/LUBRICATION INITIAL EVERY WHICHEVER COMES FIRST 1200 ITEM 1000 2000 ROUTINE MONTH ! Replace (Warm engine before draining). Engine oil Clean. *Oil strainer Replace if necessary. Engine oil filter cartridge ! Replace Check oil level/oil leakage Final gear oil Replace every 12 months.
  • Page 117 INITIAL EVERY WHICHEVER COMES FIRST 1200 ITEM 1000 2000 ROUTINE MONTH Check operation and brake fluid. *Brake Replace brake pad if necessary. Check coolant leakage. Replace if necessary. *Coolant Replace coolant every 24 months. Check operation. *V-belt Replace if damage or excessive wear. Check leakage.
  • Page 118 *Knuckle shafts/ ! Lubricate every 6 months. Steering shaft Check all chassis fittings and fasteners. *Fittings and Fasteners Correct if necessary. : It is recommended that these items be serviced by a KYMCO dealer. ** : Lithium soap base grease.
  • Page 119 ENGINE OIL 1.Engine oil level measurement A. Place the machine on a level place. B. Warm up the engine for several minutes and stop it. C. Check the oil level through the inspection window. D. The oil level should be between the maximum (H) and minimum (L) marks.
  • Page 120 2-1. Engine oil replacement and oil filter cleaning A. Place the machine on a level place. B. Warm up the engine for several minutes and stop it. C. Place a container under the engine. D. Remove the oil fill cap (1) and oil filter cap (2) to drain the oil.
  • Page 121 H. Fill the engine with oil and install the oil fill E. Clean the oil strainer with solvent. F. Inspect the O-ring and replace if damaged. cap. G. Reinstall the O-ring, oil strainer, compression Recommended oil: spring and oil filter cap. Tighten the oil filter Oil quantity: cap to specification.
  • Page 122 2-2. Engine oil replacement (with or without oil filter cartridge replacement) A. Place the machine on a level place. B. Warm up the engine for several minutes and stop it. C. Place a container under the engine. D. Remove the oil fill cap (1) and drain plug (2) to drain the oil.
  • Page 123 NOTE: Skip steps E to I if the oil filter cartridge is not being replaced. E. Remove the three fasteners (3) and then remove right side cover (4). F. Remove the oil filter cartridge (5) with an oil cartridge wrench. (3) Fasteners (4) Right side cover (5) Oil filter cartridge...
  • Page 124 G. Apply a light coat of clean engine oil to the O-ring (6) of the new oil filter cartridge. NOTE: An oil cartridge wrench is available at a nearby KYMCO dealer NOTE: Make sure the O-ring is seated properly. H. Install the new oil filter cartridge with an oil...
  • Page 125 I. Install right side cover. L. Start the engine and warm it up for several minutes. While warming up, check for oil J. Reinstall the drain plug and tighten the leakage. If oil leakage is found, turn the drain plug to specification. engine off immediately and check for the Tightening torque: cause.
  • Page 126 Rear Gear Box Oil Change the oil in the rear gear box case when specified by the Maintenance Schedule. Change the oil with the rear gear box warm, and the ATV on level ground to assure complete and rapid draining. Rear gear box oil replacement To drain the oil, first place an oil drain pan under the oil drain plug (1).
  • Page 127 3. Remove the oil filler cap (2), then remove 7. Install the skid plate. the drain plug/washer. 4. After the oil has completely drained, CAUTION: reinstall the drain plug/washer. Be sure no foreign material enters the gear Tightening torque case. Drain plug: 20 N-m (2 kgf-m, 15 lbf-ft) 5.
  • Page 128 FRONT GEAR BOX OIL Change the oil in the front gear box when specified by the Maintenance Schedule. Change the oil with the front gear box warm, and the ATV on level ground to assure complete and rapid draining. Front gear box oil replacement 1.
  • Page 129 CAUTION: 3. Remove the drain plug. 4. After the oil has completely drained, Be sure no foreign material enters the gear reinstall the drain plug. case. Tightening torque Drain plug: 12 N-m (1.2 kgf-m, 9 lbf-ft) 5. Fill the gear case with the recommended oil.
  • Page 130 Do not attempt to diagnose such problems yourself. Instead, take the machine to a KYMCO dealer. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode.
  • Page 131 SPARK ARRESTER Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester. 1. Remove the bolts. 2. Remove the three bolts (1), the spark arrester (2) and the gasket (3) from the muffler. (1) Bolts (2) Spark arrester (3) Gasket...
  • Page 132 WARNING 3. Use a brush to remove carbon deposits from POTENTIAL HAZARD the spark arrester screen. Be careful to avoid Improper cleaning of the spark arrester. damaging the spark arrester screen. The Hot exhaust system. spark arrester must be free of breaks and holes.
  • Page 133 AIR FILTER CLEANING The air cleaner accumulates dust and must be cleaned periodically. If the ATV is ridden in dusty areas, the air cleaner must be cleaned at more frequent intervals than specified in the Maintenance Schedule. If the ATV is submerged in water, the air cleaner should be checked and water should be drained from the air cleaner housing before starting the engine.
  • Page 134 4. Remove the air cleaner element B(4). 5. Remove the air cleaner element C(5). (5) Element C (4) Element B...
  • Page 135 9. Gently wash the air cleaner elements in clean, 10. Soak the air cleaner an equivalent (gear oil: non-flammable (high flash point) solvent such SAE 80 - 90) until saturated, then squeeze out ─ as kerosene not gasoline. Allow the air the excess oil.
  • Page 136 AIR CLEANER HOUSING DRAIN TUBE The air cleaner housing drain tube should be serviced in accordance with the Maintenance Schedule. (Riding through water may require more frequent inspection.) If deposits can be seen in the drain tube, the tube must be cleaned before starting the vehicle.
  • Page 137 IDLE SPEED ADJUSTMENT NOTE: A diagnostic tachometer must be used for this procedure. 1. Remove the seat. 2. Start the engine and warm it up for a few minutes at approximately 1,000 to 2,000 r/min. Occasionally rev the engine to 4,000 to 5,000 r/min.
  • Page 138 THROTTLE LEVER ADJUSTMENT NOTE: Adjust the engine idling speed before adjusting the throttle lever free play. To adjust throttle free play: 1. Slide the rubber sleeve (1) back to expose the throttle cable adjuster (2). 2. Loosen the lock nut (3), then turn the adjuster to obtain the correct free play.
  • Page 139 2.Measure the thickness of each brake pad. If the thickness of less than 1.0mm(0.039in),take your ATV to a KYMCO dealer to have brake pads replaced. 3.Reinstall the wheel and tighten the lug nuts to 61N-m. (1) Brake pad wear limit: 1mm(0.039in)
  • Page 140 WARNING 1.Remove a rear wheel. 2.Measure the thickness of each brake pad. If the thickness of less than1.0mm(0.039in),take your ATV to a KYMCO dealer to have brake pads replaced. 3.Reinstall the wheel and tighten the lug nuts to 61N-m. (1) Lower level mark (Hand brake lever) (1) Brake pad wear limit: 1mm(0.039in)
  • Page 141 (1) Lower level mark (Foot brake pedal) (2) Upper level mark (Foot brake pedal)
  • Page 142 There is probably air in the brake system and it must be bled. See your authorized KYMCO dealer for this service. CAUTION: To prevent damage to the brake system, use (1) Fasteners only fluid from a sealed container.
  • Page 143 You may use distilled water if rou NOTE: can not get soft water. 1. If water is added, have a KYMCO dealer check the antifreeze content of the coolant as soon as possible. 2. The radiator fan operation is completely automatic.
  • Page 144 Should be serviced by your authorized KYMCO dealer when changing the coolant. Restart the engine. If the engine overheats again, ask a KYMCO dealer to inspect and/or repair the cooling system NOTE: If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it...
  • Page 145 WHEEL REMOVAL WHEEL INSTALLATION 1. Elevate the wheel by placing a suitable stand When reinstalling a wheel, tighten the wheel under the frame. nuts in a crisscross (rather than a circular) 2. Remove the nuts from the wheel. pattern. Be sure the tapered side of the wheel 3.
  • Page 146 NOTE: WARNING The arrow mark on the tire must point POTENTIAL HAZARD toward the rotating direction of the wheel. Installing wheels improperly. WHAT CAN HAPPEN A wheel may come loose, possibly leading to an accident. HOW TO AVOID THE HAZARD Carefully follow the instructions in this Owner's Manual when installing.
  • Page 147 If battery. the battery seems weak, see your authorized KYMCO dealer for information on recharging or WHAT CAN HAPPEN Gases may explode and possibly cause replacement. If you replace the battery, choose one injury.
  • Page 148 Battery remove 1. Make sure the ignition switch is OFF. 2. Remove the seat. 3. Release the rings and remove the rubber band (1). 4. Disconnect the negative (-) terminal lead (2) from the battery first, then disconnect the positive (+) terminal lead (3).
  • Page 149 FUSE REPLACEMENT 2. Remove the seat. The fuse box (1) stored in the battery 3. Open the fuse box cap (2). compartment under the seat. 4. Pull the old fuse out of the fuse holder. To replace a fuse: 5. Push the new fuse in to the fuse holder. 1.
  • Page 150 DRIVE SHAFT BOOTS Check the protective boots for holes or tears. CAUTION: If any damage is found, have them replaced by a It is advisable to have a KYMCO dealer make KYMCO dealer this adjustment. To adjust: Turn the ignition switch at "...
  • Page 151 Inspect cables frequently. Replace damaged cables. Lubricate the inner cables and the cable ends. If the cables do not operate smoothly, ask a KYMCO dealer to replace them. Recommended lubricant: KYMCO chain and cable lube or SAE 5W30 motor oil...
  • Page 152 The troubleshooting chart describes a WHAT CAN HAPPEN quick, easy procedure for making checks. If your Fuel can ignite or explode, causing severe machine requires any repair, take it to a KYMCO injury or property damage. dealer. HOW TO AVOID THE HAZARD...
  • Page 153 Check fluid, recharge, check connections. over slowly. Use electric starter. Engine turns Battery good. over quickly. Ask a KYMCO dealer to inspect. 3. Ignition Wipe clean with dry Adjust plug gap or cloth. Remove plug and No spark. replace plug.
  • Page 154 CLEANING AND STORAGE CAUTION: Excessive water pressure may cause water A. CLEANING seepage and deterioration of wheel Frequent, thorough cleaning of your machine bearings, brakes, transmission seals and will not only enhance its appearance but will electrical devices. Many expensive repair improve its general performance and extend the bills have resulted from improper high useful life of many components.
  • Page 155 7. Clean the seat with a vinyl upholstery WARNING cleaner to keep the cover pliable and POTENTIAL HAZARD glossy. Operation with wet brakes after washing. 8. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid WHAT CAN HAPPEN combination cleaner-waxes.
  • Page 156 B. STORAGE WARNING Before storing your ATV for an extended time, be POTENTIAL HAZARD sure you thoroughly check the vehicle for Refueling this ATV or handling fuel needed repairs and have them corrected. improperly. Otherwise, the repairs may be forgotten by the time you remove the vehicle from storage.
  • Page 157 4. Remove the battery. And store it in an area WARNING protected from freezing temperatures and POTENTIAL HAZARD direct sunlight and out of the reach of Prolonged contact of fuel with the skin. children, slow charge the battery once a Breathing fuel vapor.

  • Page 158: Specifications

    SPECIFICATIONS MUX700i Model Dimension: 2210 mm (87.00 in) Overall length 1220 mm (48.03 in) Overall width 1255 mm (49.41 in) Overall height 910 mm (35.83 in) Seat height 1297 mm (51.88 in) Wheel base 265 mm (10.43 in) Minimum ground clearance 3450 mm(135.83 in) Minimum turning radius Basic weight:...
  • Page 159 MXU 700i Model 110 F Engine oil/transmission oil/ rear final gear case oil: SAE 5W － SAE 10W 30 Type － SAE 10W 40 Engine oil classification: － SAE 20W 40 － SAE 20W 50 -1 0 40 C API Service SJ type or higher...
  • Page 160 Model MXU 700i Air filter: for engine Wet type element Fuel: Type UNLEADED FUEL Tank capacity 16.5 L (3.47 lmp gal, 4.29 US gal) Reserve amount 3.5 L (0.735 lmp gal, 0.91US gal) Carburetor: PTA1/KYMCO Type Spark plug: Type CR7E (NGK) 0.6 ~ 0.7 mm (0.024 ~ 0.028 in)
  • Page 161 Model MXU 700i Suspension: Front Dual A-arm Rear Dual A-arm Shock absorber: Front Coil spring/Oil damper Rear Coil spring/Oil damper Electrical: Ignition system ECU automatic control Generator system A.C. magneto Battery type 12V, 18AH MF Tire: Type Tubeless(BIAS) Size: Front...
  • Page 162 NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Some local laws and regulations prohibit the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
  • Page 163 MAINTENANCE RECORD Copies of work orders and/or receipts for parts you purchase and install will be required to document maintenance done in accordance with the warranty. The chart below is printed only as a reminder to you that the maintenance work is required. It is not acceptable proof of maintenance work.
  • Page 164 KWANG YANG MOTOR CO.,LTD. NO.35 Wan Hsing Street, San Min District Kaohsiung, Taiwan, Republic of China Telephone : 886-7-3822526 FAX : 886-7-3950021 By KWANG YANG Motor Co., Ltd. First Edition, OCT. 2012 All rights reserved. Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co., Ltd.

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