KYMCO MXU 700i LE EURO Instruction Manual
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KYMCO MXU 700i LE EURO Instruction Manual

KYMCO MXU 700i LE EURO Instruction Manual

All-terrain vehicle (atv)
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FOREWORD ................................................................ i
PROTECT YOUR SPORT ............................................ i
IMPORTANT NOTICES ............................................... ii
SAFE RIDING INFORMATION ................................... iii
PREFACE ................................................................... iv
1. LOCATION OF THE WARNING AND
SPECIFICATION LABELS* ............................... 1-1
1.1. SVIA CERTIFICATE LABEL ...................... 1-2
1.2. WARNING LABELS ............................... 1-3
2. SAFETY INFORMATION ..................................... 2-1
3.3. ENGINE SERIAL NUMBER .................... 3-2
3.4. FRAME NUMBER.................................. 3-3
3.5. PARTS LOCATIONS .............................. 3-4
4. CONTROL FUNCTIONS ..................................... 4-1
4.1. IGNITION SWITCH ................................ 4-1

TABLE OF CONTENTS

5. PRE-OPERATION CHECKS ............................... 5-1
- 1 -
4.5. RIGHT HANDLEBAR SWITCH ............ 4-19
4.6. THROTTLE LEVER ............................ 4-20
4.7. SPEED LIMITER ................................ 4-21
4.8. BRAKE .............................................. 4-22
4.9. PARKING BRAKE ............................... 4-23
4.10. LOCKING STEERING ....................... 4-24
4.11. DRIVE SELECT LEVER .................... 4-25
4.12. FUEL TANK CAP .............................. 4-26
4.13. SPARK PLUG INSPECTION .............. 4-27
4.14. BATTERY INSPECTION .................... 4-27
4.15. SEAT ............................................... 4-28
4.16. FLAG POLE BRACKET ..................... 4-28
4.18. ACCESSORY SOCKET ..................... 4-31
5.1. DRIVE SELECT LEVER ........................ 5-2
5.2. FRONT AND REAR BRAKES ................ 5-6

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  • Page 1: Table Of Contents

    TABLE OF CONTENTS FOREWORD ..............i 4.4. ELECTRICAL POWER STEERING ..4-17 PROTECT YOUR SPORT ..........i 4.5. RIGHT HANDLEBAR SWITCH .... 4-19 IMPORTANT NOTICES ..........ii 4.6. THROTTLE LEVER ......4-20 SAFE RIDING INFORMATION ........iii PREFACE ..............iv 4.7.
  • Page 2 TABLE OF CONTENTS 5.3. FUEL ............ 5-7 6.5. PARKING ..........6-7 5.4. DRIVE SHAFT BOOTS ......5-8 6.6. ACCESSORIES ........6-9 5.5. ENGINE OIL ......... 5-9 6.7. LOADING ........... 6-10 7. RIDING YOUR ATV..........7-1 5.6. REAR GEAR CASE OIL .......5-10 7.1.
  • Page 3 TABLE OF CONTENTS 8.1. TOOL KIT/TOOL KIT COMPARTMENT ... 8-2 8.18. ENGINE OVERHEATING ....8-31 8.2. PERIODIC MAINTENANCE/LUBRICATION8-4 8.19. WHEEL ..........8-32 8.3. ENGINE OIL ......... 8-7 8.20. BATTERY ......... 8-34 8.4. REAR GEAR BOX OIL ......8-14 8.21. FUSE REPLACEMENT ..... 8-36 8.5.

  • Page 4: Foreword

    ATV are thoroughly inspected at various intervals. The information in this manual is based on the latest product data and specifications available at the time of printing. KYMCO Inc.

  • Page 5: Important Notices

    Engine Size (cc) Speed Limitations (MPH) 10 - Governed 6-11 Up to 70 KYMCO and the ATV Safety Institute recommend that all 15 - Maximum 15 - Governed ATV operators ride an ATV appropriate for their age. 12-15 Up to 90...

  • Page 6: Safe Riding Information

    SAFE RIDING INFORMATION KYMCO provide many important many safety messages both in this manual and on the vehicle. For your safety and the safety of others, pay special attention to all warning preceded by this alert symbol . Failure to follow the warnings contained in this manual can result in SEROUS INJURY or DEATH.

  • Page 7: Preface

    PREFACE Congratulations on your purchase of the KYMCO ATV. KYMCO take pride in a worldwide reputation for quality-in research, design, production and service. For replacement parts and accessories, we recommend genuine KYMCO products. They've been specially designed for your vehicle and manufactured to meet KYMCO's demanding standards.
  • Page 8 ATV. The labels should be considered as permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your KYMCO dealer for replacements. * The following illusts may differ slightly from your vehicle.

  • Page 9: Svia Certificate Label

    1.1. SVIA CERTIFICATE LABEL...

  • Page 10: Warning Labels

    1.2. WARNING LABELS...

  • Page 13: Safety Information

    2. SAFETY INFORMATION AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles including motorcycles and cars. A collision can occur quickly, even during routine maneuvers, if you fail to take proper pre-cautions. SEVERE INJURY OR DEATH can result if you do not follow these instructions: ...
  • Page 14  Never consume alcohol or drugs before or while operating this ATV.  Never operate at speeds too fast for your skills or the conditions. Always go at a speed that is proper for the terrain, visibility and operating conditions, and your experience. ...
  • Page 15  Never operate the ATV on hills.  Always follow proper procedures for climbing slopes as described in this manual. Check the terrain carefully before you start up any slope. Shift your weight forward. Never open the throttle suddenly. Never go over the top of a slope at high speed. ...
  • Page 16  Never operate an ATV in fast flowing water or in water that deeper than recommended in this manual. Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the linings.
  • Page 17 POTENTIAL HAZARD POTENTIAL HAZARD Improper handling of gasoline. Improper handling of gasoline. WHAT CAN HAPPEN WHAT CAN HAPPEN Gasoline can catch fire and you could be burned. Gasoline is poisonous and can cause injuries. HOW TO AVOID THE HAZARD HOW TO AVOID THE HAZARD Always turn off the engine when refueling.
  • Page 18 POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your machine in an area with adequate ventilation.

  • Page 19: Description And Machine Identification3-1

    3. DESCRIPTION AND MACHINE IDENTIFICATION 3.1. KEYS IDENTIFICATION NUMBER 3.2. IDENTIFICATION NUMBER RECORDS The keys identification number is stamped on itself or a tag as Record the keys identification number, frame serial number and shown in the following illustration. engine serial number information for assistance when order replacement parts.

  • Page 20: Engine Serial Number

    3.3. ENGINE SERIAL NUMBER The engine serial number is stamped on the left crankcase. Engine Serial Number...

  • Page 21: Frame Number

    3.4. FRAME NUMBER The frame number is stamped on the right side of vehicle.

  • Page 22: Parts Locations

    3.5. PARTS LOCATIONS * The following illusts may differ slightly from your vehicle. (01) Position lights (02) High beam head light (03) Low beam headlight (04) Front cargo rack (05) Rear cargo rack NOTE The figures of machine you purchased may differ slightly from this manual.
  • Page 23 (06) Cup holder (07) Drive select lever (08) Central storage compartment (09) Tool storage (10) Taillights / Brake lights (11) Spark arrester NOTE The figures of machine you purchased may differ slightly from this manual.
  • Page 24 (12) Rear brake lever (13) Headlight dimmer switch (14) Rear parking brake lever (15) Ignition switch Starter button (16) 2WD/4WD select switch (17) Throttle Lever (18) Front brake lever and differential lock Front parking...

  • Page 25: Control Functions

    4. CONTROL FUNCTIONS 4.1. IGNITION SWITCH Functions of the respective switch positions are as follows: OFF: All electrical circuits are switched off except hazard light. The key can be removed in this position. All electrical circuits are switched on. The engine can be started.

  • Page 26: Instruments And Indicator

    4.2. INSTRUMENTS AND INDICATOR (1) MODE Button (2) Engine Tachometer (3) ADJ Button (4) High Beam Indicator (5) EFI System Indicator (6) Neutral Gear Position Indicator Multifunction Display (8) Park Indicator Light (9) Coolant Temperature (10) Brake Level Warning Indicator (11) EPS Warning Indicator Light Warning Indicator...
  • Page 27 Mode Button This button is used to switch km/h, mph, km and mile. The indicator light up when gear shifts to neutral gear position. This button is also used to adjust the time and reset the Multi-Function Display tripmeter. The display includes the following functions: Engine Tachometer ...
  • Page 28 MAX. level order. If the warning light illuminates any other time, it indicates mark. the ECU or actuator has malfunctioned, or the wiring harness has become disconnected. Stop driving immediately and see an authorized KYMCO dealer to have the system checked.
  • Page 29 4.2.1. Multi-function display 4.2.2. Change Units On ODO mode, press and hold MODE button for more than 2 seconds to switch units. The speed unit and mileage unit will be switched in the same time. Digital clock 4WD/ 2WD/ LOCK indicator Gear Select Display Speedometer Battery Voltage...
  • Page 30 Digital clock Press and hold both the MODE button and ADJ button in The clock shows the time in 24-hour format while the ignition the same time for more than 2 seconds. The clock will be switch is ON. set in the adjust mode with the hour display flashing. To adjust the time manually, proceed as follows: Turn the ignition switch ON.
  • Page 31 To set the hour, press the ADJ button until the desired Press the MODE button, the minute display will start hour. flashing.
  • Page 32 To set minute, press the ADJ button until the desired To end the adjustment, Press and hold the MODE button minute. and ADJ button in the same time until the digital clock stop flashing.
  • Page 33 4WD/ 2WD/ LOCK indicator 4WD indicator Differential lock indicator Shows the drive mode is in the 4WD. The front axle is equipped with a lockable differential that Shows the drive mode isn’t in the 2WD. allows the operator to choose between an open differential or a closed differential in low traction situations.
  • Page 34 Gear Select Display Battery Voltage Display the current gear position. Display the current battery voltage. Speedometer Display the riding speed in km/h or mph. 4-10...
  • Page 35 Fuel gauge The fuel gauge shows the approximate fuel supply available in a graduated display. The normal operating fuel range is with the section between the segment F and segment E. The fuel indicator and the last square start flashing when the remaining fuel is low and you should refill the tank as soon as possible.
  • Page 36 Change Unit Odometer/ Trip meter/ Engine Running Time/ OPC To change the unit, on ODO mode, press and hold MODE The odometer shows the total mileage in Km or in mile. button for more than 2 seconds to switch unit. The trip meter shows the trip distance in Km or in mile.
  • Page 37 Press and hold both the MODE button and ADJ button in the Reset Tripmeter Press ADJ select tripmeter. same time until the tripmeter is reset. 4-13...
  • Page 38 Operator Presence Control (OPC) After 10 seconds, the operator presence control (OPC) activates an alarm signal and "OPC" appears on the gauge display when the any of following conditions is fulfilled:  Ignition is switched on or the engine is running below the 1800 rpm.

  • Page 39: Left Handlebar Switches

    4.3. LEFT HANDLEBAR SWITCHES 4.3.1. Headlight dimmer switch Turn the switch to the position to switch on the low beam. Turn the switch to the position to switch on the high beam. When you turn on the ignition switch and engine is not running the battery may become discharged result to damage.
  • Page 40 4.3.2. Engine stop switch The engine stop switch is used to stop the engine in an emergency, such as engine overturns or when the throttle cable is stuck If your ATV is stopped with the ignition switch ON and the engine stop switch OFF the battery will discharge.

  • Page 41: Electrical Power Steering

    If such components need service, The power steering system functions only when engine is running. see an authorized KYMCO dealer. If you install wireless equipment on board, contact an authorized dealer. Installing such equipment im-properly may affect the ECU.
  • Page 42 TO JUMP START YOUR VEHICLE Now connect the black negative (-) cable to the good Remove the seat and locate the batteries. battery’s negative (-) terminal. Find the positive (+) and negative (-) terminals on each Don’t let the other end touch anything until the next step. battery.

  • Page 43: Right Handlebar Switch

    4.5. RIGHT HANDLEBAR SWITCH 4.5.1. 2WD/4WD Select Button This ATV is equipped with a 2WD/4WD select button, which permits a choice between the “2WD”and “4WD” drive modes. Select a drive mode that is suitable for your riding. The 2WD/4WD select button is located above the throttle lever. To select the drive mode, push the button to switch to the desired position.

  • Page 44: Throttle Lever

    Check the operation of the throttle lever before you start the engine. If it does not work smoothly, check for the cause. Correct the problem before riding the ATV. Consult a KYMCO dealer if you can't find or solve the problem yourself.

  • Page 45: Speed Limiter

    4.7. SPEED LIMITER The speed limiter keeps the throttle from fully opening, even POTENTIAL HAZARD when the throttle lever is pushed to the maximum. Screwing in Improper adjustment of the speed limiter and throttle. the adjuster limits the maximum engine power available and WHAT CAN HAPPEN decreases the maximum speed of the ATV.

  • Page 46: Brake

    4.8. BRAKE 4.8.3. BRAKE PEDAL 4.8.1. Front Brake Lever This ATV is equipped with a combined brake system. Operating The front brake lever is next to the right handgrip. the brake pedal applies the rear brake and the front The front brakes are operated by squeezing the front brake lever.

  • Page 47: Parking Brake

    4.9. PARKING BRAKE 4.9.1. Front parking brake 4.9.2. Rear parking brake To set the front parking brake, squeeze the front brake lever To set the rear parking brake, move the lever to position (A). and lock it with the lock lever. Always set the parking brake Only set the parking brake when parking and before when parking and before starting the engine.

  • Page 48: Locking Steering

    4.10. LOCKING STEERING Turn the steering handlebar right completely and turn the key clockwise to lock the steering handlebar. POTENTIAL HAZARD The key can be taken out. Improper use of the parking brake. Turn the key counterclockwise to unlock. WHAT CAN HAPPEN The ATV could start moving unexpectedly if the parking brake is not applied before starting the engine.

  • Page 49: Drive Select Lever

    POTENTIAL HAZARD Improper use of the locking steering. WHAT CAN HAPPEN The ATV could cause loss of control or overturn. HOW TO AVOID THE HAZARD Always be sure you have released the locking steering handlebar and steering lock key is taken out before you begin (L) Low (R) Reverse to ride.

  • Page 50: Fuel Tank Cap

    4.12. FUEL TANK CAP 4.12.1. Fuel System Troubleshooting After refueling, be sure to tighten the fuel tank cap until it is Engine would not start acceleration secure. Intake air leak To refuel refer to CH 5.35.3. Fuel contaminated/deteriorated Pinched or clogged fuel hose. Faulty fuel pump Engine stall, hard to start, rough idling Intake air leak...

  • Page 51: Spark Plug Inspection

    4.13. SPARK PLUG INSPECTION 4.14. BATTERY INSPECTION If the plug is oily or has carbon built up it, have it cleaned, Checking the battery voltage if the cold engine start-ambient preferably in a sand-blasting device, and then clean off any temperature below -180C (00F).

  • Page 52: Seat

    4.16. FLAG POLE BRACKET 4.15.1. OPEN Flag poles are optional equipment available from your KYMCO To remove the seat, pull the seat lock lever upward and pull up dealer. To mount a flag pole in the bracket to make you more the seat at the rear.

  • Page 53: Storage Compartments

    4.17. STORAGE COMPARTMENTS 4.17.1. Cup Holder Your ATV provides three storage spaces that the owner’s manual and some tools can put inside so you’ll have it with you for easy reference. Put your drink at cup holder (1). Store your owner’s manual in central storage compartment (2).
  • Page 54 4.17.2. Central Storage Compartment 4.17.3. Right Storage Compartment Turn the knob counterclockwise to open. Use the key to open the compartment. Turn the knob clockwise to lock. Turn the key clockwise to open. The owner’s manual should be stored in the plastic bag before Turn the key counterclockwise to lock.

  • Page 55: Accessory Socket

    4.18. ACCESSORY SOCKET The accessory socket (5V / 2.1A) is located on the right side of To use the accessory socket: the central storage compartment. You can use the accessory Turn the ignition switch ON, and then start the engine. socket to power a trouble light, spotlight, radio, or cell phone, Turn the headlights OFF.

  • Page 56: Pre-Operation Checks

    5. PRE-OPERATION CHECKS Before using this machine, check the following points ITEM ROUTINE CHAPTER DRIVE SELECT LEVER CH 5.1 Check the lever for proper operation Check operation, condition, and brake fluid level BRAKE CH 5.2 Fill with DOT 4 brake fluid if necessary Check fuel level.

  • Page 57: Drive Select Lever

    5.1. DRIVE SELECT LEVER POTENTIAL HAZARD Before shifting, you must stop the machine and return the Failure to inspect the ATV before operating. Failure to properly throttle lever to its closed position until the engine speed to the maintain the ATV. specified idling speed.
  • Page 58 POTENTIAL HAZARD Operating with improperly adjusted drive select lever. WHAT CAN HAPPEN You may lose control of the gear shifting, which lead to accident. HOW TO AVOID THE HAZARD Make sure moving the shift lever into the "N" position and neutral indicator lamp comes on before start the engine.
  • Page 59 5.1.1. Drive Select Lever Adjustment Shift the transmission to neutral and turn the ignition switch OFF and wait the engine cools down Remove the seat. Remove the front cover. Remove five fasteners, and then remove the central storage compartment cover and gear shifter handle. Remove five fasteners, remove the left side cover.
  • Page 60 Verify the length of the shift rod is 341.5mm (± 0.5mm). To adjust the length by loosening the lock nuts (1) and rotating the shift rod (2) until you achieve the proper length (150mm) then tighten both locknuts firmly.

  • Page 61: Front And Rear Brakes

    ATV if you find any problem with the brakes. If a problem inspect the brakes for wear. cannot be corrected by the adjustment procedures provided in this manual, have the ATV inspected by a KYMCO dealer.

  • Page 62: Fuel

    5.3. FUEL Fill the fuel tank when necessary and make sure there is Your KYMCO engine has been designed to use regular sufficient gasoline in the tank. unleaded gasoline with a pump octane number of 86 or higher, Check for leaks.

  • Page 63: Drive Shaft Boots

    5.4. DRIVE SHAFT BOOTS Check the rubber drive shaft boots for damage or leaking grease. If necessary, have your KYMCO dealer replace them. POTENTIAL HAZARD Improper care when refueling. WHAT CAN HAPPEN Fuel can spill, which can cause a fire and severe injury. Fuel expands when it heats up.

  • Page 64: Engine Oil

    5.5. ENGINE OIL Make sure the engine oil at the specified level. Add oil as necessary. Be sure to use motor oils that do not contain anti-friction modifiers. Passenger car motor oils (often labeled "Energy Conserving") contain anti-friction additives which will cause Check for leaks.

  • Page 65: Rear Gear Case Oil

    5.6. REAR GEAR CASE OIL 5.7. FRONT GEAR CASE OIL Make sure the rear gear case oil at the specified level. Add oil Make sure the front gear case oil at the specified level. Add oil as necessary. as necessary. Check for leaks.

  • Page 66: Throttle Lever

    Repair as necessary for proper operation. 5.9. FITTINGS AND FASTENERS Always check the tightness of chassis fittings and fasteners before a ride. Take the machine to a KYMCO dealer or refer to the Service Manual for correct tightening torque. 5.10. LIGHTS Check the headlight and taillight to make sure they are in working condition.

  • Page 67: Tires

    EPS Front AT26x8-14 Tubeless Set tire pressures to the following EPS Rear AT26x10-14 Tubeless Item MXU 700i LE EURO The tires should be set to the recommended pressure. Front 0.38 kgf/cm (5.5 psi) Recommended tire pressure Rear 0.35 kgf/cm (5.0 psi) Front 34~41 kpa (0.35~0.41 kgf/cm...

  • Page 68: How To Measure Tire Pressure5-13

    5.13. HOW TO MEASURE TIRE PRESSURE 5.14. TIRE WEAR LIMIT Use the low-pressure tire gauge. (Tool kit) When the tire groove decreases to 4 mm (0.16 in) due to wear, NOTE replace the tire. The low-pressure tire gauge is included as standard equipment.

  • Page 69: Coolant

    Wait for the engine to cool before removing the radiator cap. Always use a thick rag over the cap. Allow any remaining pressure to escape before completely removing the cap. Should be serviced by your authorized KYMCO dealer when changing the coolant. 5-14...

  • Page 70: Operation

    Read the Owner's Manual carefully. If there is a control or HOW TO AVOID THE HAZARD function you do not understand, ask your KYMCO dealer. When riding in cold weather, always make sure all control cables work smoothly before you begin riding.
  • Page 71 When the select lever is in the neutral or park position, if start-ambient temperature below -18 °C (0 F). either indicator light does not come on, ask a KYMCO dealer to inspect its electric circuit. Completely close the throttle lever and start the engine...

  • Page 72: Starting A Warm Engine

    NOTE NOTE  If the engine fails to start, release the start switch then push Do not allow water enter the right case. the start switch again.  Each cranking should be as short as possible to preserve battery energy. Do not crank the engine more than 10 seconds on each attempt.

  • Page 73: Drive Select Lever

    6.3. DRIVE SELECT LEVER Before shifting, you must stop the machine and return the throttle lever to its closed position until the engine speed to the specified idling speed. Otherwise, the transmission may be damaged. NOTE Apply the rear brake and shift the shift lever into P position before turning off the engine when parking the vehicle on an incline if you park on an incline with shift lever in H, L or R position, vehicle weight will make it difficult to shift into neutral.
  • Page 74 When you shift into reverse, make sure there are no obstacles or people behind you. When it is safe to proceed, go slowly. NOTE When in reverse, the reverse indicator light should be on. If the light does not come on, ask a KYMCO dealer to inspect the machine.

  • Page 75: Engine Break-In

    Each full throttle acceleration sequence should be followed with occasionally. a substantial rest period for the engine by cruising at lower r/min so the engine can rid itself of the temporary buildup of heat. If any abnormality is noticed during this period, consult a KYMCO dealer.

  • Page 76: Parking

    6.5. PARKING When parking, stop the engine and shift into the park position. To set the rear parking brake, see CH.4.9.2. Turn the fuel valve to "OFF" and apply the parking brake. The front brake lever has three locked position that allow it to be used as a parking brake.
  • Page 77 6.5.1. Parking on a slope Bring the machine to a stop by applying the brakes. Stop the engine. POTENTIAL HAZARD With the brake applied, shift the drive select lever into the Parking on a slope or other incline. park position WHAT CAN HAPPEN Apply the parking brake.

  • Page 78: Accessories

    Other accessories may also be available on  the market. However, it is not possible for KYMCO to test Use extra caution when riding an ATV with accessories. all non-KYMCO accessories, nor have any control over The ATV may handle differently than it does without the quality or suitability of them.

  • Page 79: Loading

    6.7. LOADING 6.7.2. One Rider with Passenger As originally equipped, this ATV can carry cargo or tow a trailer, you must use common sense and good judgment. Keep the As originally equipped, this ATV can carry cargo or tow a trailer, following points in mind: you must use common sense and good judgment.
  • Page 80  Load cargo on the cargo racks as close to the center of the vehicle as possible. Put cargo at the rear of the front cargo rack and at the front of the rear cargo rack. Center the load POTENTIAL HAZARD from side to side.

  • Page 81: Riding Your Atv

    7. RIDING YOUR ATV...

  • Page 82: Getting To Know Your Atv

    7.1. GETTING TO KNOW YOUR ATV This ATV is for recreation and utility use. This section, riding your ATV, provides general ATV riding instructions for This kind of table indicates a potential hazard that could result recreational riding. The skills and techniques described in this in serious injury or death.
  • Page 83 7.2. RIDE WITH CARE AND GOOD JUDGEMENT Get training if you are inexperienced. Beginners and inexperienced riders should get proper POTENTIAL HAZARD instruction on how to operate this ATV. Operating this ATV without proper instruction. WHAT CAN HAPPEN Riding your machine requires skills acquired through The risk of an accident is greatly increased if the operator does practice over a period of time.
  • Page 84 7.3. NOT RECOMMENDED FOR CHILDREN 7.4. NEVER CARRY PASSENGER ON THE UNDER 16 YEAR OF AGE. CARGO RACKS. POTENTIAL HAZARD POTENTIAL HAZARD Failure to follow the age recommendations for this ATV. Carrying a passenger on the cargo racks. WHAT CAN HAPPEN WHAT CAN HAPPEN Use by children of ATVs that are not recommended for their Greatly reduces your ability to balance and control this ATV.

  • Page 85: Apparel

    7.5. APPAREL HOW TO AVOID THE HAZARD POTENTIAL HAZARD Always wear an approved motorcycle helmet that fits properly. Operating this ATV without wearing an approved motorcycle You should also wear: helmet, eye protection and protective clothing. eye protection(goggles or face shield) gloves WHAT CAN HAPPEN boots Operating without an approved motorcycle helmet increases...
  • Page 86 7.6. DO NOT OPERATE AFTER CONSUMING ALCOHOL OR DRUGS. Operator's performance capability is reduced by the influence POTENTIAL HAZARD of alcohol or drugs. Operating this ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly.

  • Page 87: Pre-Operation Checks

    7.7. PRE-OPERATION CHECKS Always perform the pre-operation checks listed on CH 5 before riding for safety and proper care of the machine. POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV with improper tires, or with improper or Failure to inspect the ATV before operating. Failure to properly uneven tire pressure.
  • Page 88 7.8. DO NOT OPERATE AT SPEEDS TOO FAST YOUR SKILLS OR THE 7.8.1. Speed limiter CONDITIONS. For riders inexperienced with this model, this model is equipped with a speed limiter in the throttle lever housing. The speed limiter limits the power and top speed of the machine. Turning the screw in decreases top speed, and turning it out POTENTIAL HAZARD increases top speed.

  • Page 89: Loading And Accessories

    7.9. LOADING AND ACCESSORIES 7.9.4. Loading and operational guidelines Use extra caution when riding the machine with additional loads, such as accessories or cargo. Carrying cargo will affect how your ATV handles and greatly The machine's handling may be adversely affected. Reduce reduce its ability in accelerating, braking and making turns and your speed when adding additional loads.
  • Page 90 7.9.5. Accessories Genuine KYMCO accessories have been specifically designed for and tested on this vehicle. Because KYMCO cannot test all other accessories, you are personally responsible for properly POTENTIAL HAZARD selecting, installing, and using non-KYMCO accessories. Overloading this ATV or carrying or towing cargo improperly.

  • Page 91: Modifications

    Never modify this ATV through improper installation or use of accessories. All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this ATV and should be installed and used according to instruction. If you have question, consult an authorized ATV dealer.

  • Page 92: During Operation

    7.11. DURING OPERATION Always keep your feet on the footboards during operation. Otherwise your feet may contact the rear wheels. POTENTIAL HAZARD Removing hands from handlebars or feet from footboards during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall a foot peg, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
  • Page 93 POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Don't try to show off. Avoid wheelies and jumping. You may lose control of the machine or overturn.

  • Page 94: Exhaust System

    7.12. EXHAUST SYSTEM The exhaust on the machine is very hot during and following operation. To prevent burns, avoid touching the exhaust system. POTENTIAL HAZARD Park the machine in a place where pedestrians or children are Hot exhaust system not likely to touch it. WHAT CAN HAPPEN Someone touching the exhaust system during or after operation could be burned.

  • Page 95: Practicing

    7.13. PRACTICING Select a flat area to become familiar with your ATV. Make sure With the engine idling, return the starter knob to the closed that this area is free of obstacles and other riders. You should position and shift the drive select lever into the forward position. practice control of the throttle, brakes, shifting before trying Then release the parking brake.

  • Page 96: Turning Your Atv

    7.14. TURNING YOUR ATV To achieve maximum traction while riding on-road, the two rear wheels are mounted solidly on one axle and turn together at the POTENTIAL HAZARD same speed. Therefore, unless the wheel on the inside of the Turning improperly turn is allowed to slip or lose some traction, the ATV will resist WHAT CAN HAPPEN turning.

  • Page 97: Climbing Up Slope

    7.15. CLIMBING UP SLOPE Use proper riding techniques to avoid vehicle overturns on slopes. Be sure that you can maneuver your ATV well on flat POTENTIAL HAZARD ground before attempting any incline and then practice riding Operating on excessively steep slopes. first on gentle slopes.
  • Page 98 An obstacle or a sharp drop could be on the other side of the slope. POTENTIAL HAZARD Climbing slopes improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing slopes as described in this Owner's Manual.
  • Page 99 If you are climbing a slope and you find that you have not POTENTIAL HAZARD properly judged your ability to make it to the top, you should Improperly crossing slopes or turning on slopes. turn the ATV around while you still have forward motion WHAT CAN HAPPEN (provided you have the room to do so) and go down the slope.
  • Page 100 If your ATV has stalled or stopped and you believe you can When descending slope, using either brake lever or the brake continue up the slope, restart carefully to make sure you do not pedal will brake the wheels on the downslope side. Avoid lift the front wheels which could cause you to lose control.
  • Page 101 Apply the front brake. 4WD: Apply both front and rear brakes gradually. POTENTIAL HAZARD When fully stopped, shift to the parking position “P”. Stalling, rolling backwards or improperly dismounting while When fully stopped, apply front brake as well, and then lock climbing a slope.
  • Page 102 If the slope is not too steep and you have good footing, you If the slope is too steep or too slippery, or if you have any doubt may be able to walk the ATV back down the slope. Make sure whether you can safely walk the ATV back down the slope, your intended path is clear in case you lose control of the ATV.

  • Page 103: Riding Down Slope

    7.16. RIDING DOWN SLOPE When riding your ATV down slope, shift your weight as far to Use caution while descending a slope with loose or slippery the rear and up slope side of the ATV as possible. Move back surfaces. Braking ability and traction may be adversely affected on the seat and sit with your arms straight.
  • Page 104 Whenever possible, ride your ATV straight down slope. Avoid POTENTIAL HAZARD sharp angles which could allow the ATV to tip or roll over. Going down a slope improperly. Carefully choose your path and ride no faster than you will be WHAT CAN HAPPEN able to react to obstacles which may appear.

  • Page 105: Parking

    7.18. WHAT TO DO IF... 7.17. PARKING Always choose a level place to park. After bringing your ATV to This section is designed to be a reference guide only. Be sure a stop, hold the brakes while you shift into park position. Then to read each section on riding techniques completely.

  • Page 106: Periodic Maintenance And Adjustment8-1

    Moving parts can catch clothing or parts of the body, causing injury. Electrical components can cause shocks or can start fires. HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified. Have KYMCO dealer perform service if you are not familiar with machine service.

  • Page 107: Tool Kit/Tool Kit Compartment

    The tools in the kit are sufficient to perform routine Spark plug wrench (A) maintenance and simple repairs. Any extensive work requiring 10/12 mm wrench additional tools should be performed by your authorized Air pressure gauge KYMCO dealer. Rear cushion adjuster Spark plug wrench (B)
  • Page 108 Never modify this ATV through improper installation or use of accessories. All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this ATV and should be installed and used according to instructions. If you have questions, consult an...

  • Page 109: Periodic Maintenance/Lubrication8-4

    8.2. PERIODIC MAINTENANCE/LUBRICATION INITIAL EVERY WHICHEVER COMES FIRST mile 1200 ITEM 1000 2000 ROUTINE Month    Engine oil Replace (Warm engine before draining) Clean    Oil strainer* Replace if necessary    Engine oil filter cartridge Replace Check oil level/oil leakage ...
  • Page 110 INITIAL EVERY WHICHEVER COMES FIRST mile 1200 ITEM 1000 2000 ROUTINE Month Check fuel hose for cracks or damage   Fuel line* Replace if necessary Check valve clearance    Valves* Adjust if necessary Check operation and brake fluid ...
  • Page 111 Knuckle shafts/ Steering shaft* Lubricate every 6 months Check all chassis fittings and fasteners    Fittings and Fasteners* Correct if necessary *: It is recommended that these items be serviced by a KYMCO dealer. **: Lithium soap base grease.

  • Page 112: Engine Oil

    8.3. ENGINE OIL 8.3.1. Engine oil level measurement Place the machine on a level place. Warm up the engine for several minutes and stop it. Check the oil level through the inspection window. The oil level should be between the maximum (H) and minimum (L) marks.
  • Page 113 8.3.2. Engine oil replacement and oil filter cleaning Place the machine on a level place. Warm up the engine for several minutes and stop it. Place a container under the engine. Remove the oil fill cap (1) and oil filter cap (2) to drain the oil.
  • Page 114 Clean the oil strainer with solvent. ENGINE OIL QUANTITY Inspect the O-ring and replace if damaged. Periodic oil change 2.4 L (2.11 Imp qt, 2.54 US qt) After draining and oil filter Reinstall the O-ring, oil strainer, compression spring and 2.6 L (2.29 lmp qt, 2.76 US qt) cartridge change oil filter cap.
  • Page 115 8.3.3. Engine oil replacement (with or without oil filter cartridge replacement) Place the machine on a level place. Warm up the engine for several minutes and stop it. Place a container under the engine. Remove the oil fill cap (1) and drain plug/washer (2) to drain the oil.
  • Page 116 NOTE Skip steps E to I if the oil filter cartridge is not being replaced. Remove the two fasteners and then remove front cover. Remove the four fasteners and then remove the central storage cover. Remove the five fasteners and then remove the right side cover.
  • Page 117 Remove the oil filter cartridge (3) with an oil cartridge wrench. NOTE An oil cartridge wrench is available at a nearby KYMCO dealer NOTE Make sure the O-ring is seated properly. Install the new oil filter cartridge with an oil cartridge wrench, and then tighten it to the specified torque.
  • Page 118 Start the engine and warm it up for several minutes. Install right side cover. While warming up, check for oil leakage. If oil leakage is found, turn the engine off immediately and check for the Reinstall the drain plug/washer and tighten the drain plug cause.

  • Page 119: Rear Gear Box Oil

    8.4. REAR GEAR BOX OIL Change the oil in the rear gear box case when specified by the Maintenance Schedule. Change the oil with the rear gear box warm, and the ATV on level ground to assure complete and rapid draining. Rear gear box oil replacement To drain the oil, first place an oil drain pan under the oil drain plug (1).
  • Page 120 Fill the gear case with the recommended oil. Install the skid plate. Recommended oil SAE 90 Oil quantity Be sure no foreign material enters the gear case. Periodic oil change 0.23 L (0.20 lmp qt, 0.243 US qt) Remove the oil level check bolt/washer (3). Make sure the oil level reaches the oil level check hole.

  • Page 121: Front Gear Box Oil

    8.5. FRONT GEAR BOX OIL Change the oil in the front gear box when specified by the Maintenance Schedule. Change the oil with the front gear box warm, and the ATV on level ground to assure complete and rapid draining. Front gear box oil replacement To drain the oil, first place an oil drain pan under the oil drain plug/washer (1).
  • Page 122 Fill the gear case with the recommended oil. Recommended oil SAE 90 Be sure no foreign material enters the gear case. Oil quantity Periodic oil change 0.25 L (0.22 lmp qt, 0.265 US qt) Remove the oil level check bolt/washer Make sure the oil level reaches the oil level check hole.

  • Page 123: Spark Plug Inspection

    Do not attempt to diagnose such problems yourself. Instead, take the machine to a KYMCO dealer. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode.

  • Page 124: Spark Arrester

    8.7. SPARK ARRESTER Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester. Remove the three bolts (1), the spark arrester (2) and the gasket (3) from the muffler. Spark arrester Gasket Bolts 8-19...
  • Page 125 Use a brush to remove carbon deposits from the spark arrester screen. Be careful to avoid damaging the spark arrester screen. The spark arrester must be free of POTENTIAL HAZARD breaks and holes. Replace, if necessary. Check the Improper cleaning of the spark arrester. Hot exhaust system. gasket.

  • Page 126: Air Filter Cleaning

    8.8. AIR FILTER CLEANING The air cleaner accumulates dust and must be cleaned periodically. If the ATV is ridden in dusty areas, the air cleaner must be cleaned at more frequent intervals than specified in the Maintenance Schedule. If the ATV is submerged in water, the air cleaner should be checked and water should be drained from the air cleaner housing before starting the engine.
  • Page 127 POTENTIAL HAZARD Using gasoline or low flash point solvents for cleaning ATV parts. WHAT CAN HAPPEN A fire or explosion could result. HOW TO AVOID THE HAZARD Use only a nonflammable or high flash point solvent to clean ATV parts. 6.

  • Page 128: Air Cleaner Housing Drain Tube8-23

    8.9. AIR CLEANER HOUSING DRAIN TUBE The air cleaner housing drain tube should be serviced in accordance with the Maintenance Schedule. (Riding through water may require more frequent inspection.) If deposits can be seen in the drain tube, the tube must be cleaned before starting the vehicle.

  • Page 129: Idle Speed Inspection

    cause stretching or failure. Lubricate the throttle cable with a 8.10. IDLE SPEED INSPECTION commercially available lubricant to prevent premature wear and NOTE corrosion. A diagnostic tachometer must be used for this procedure. Remove the seat (see CH 4.16). Start the engine and warm it up for a few minutes at approximately 1,000 to 2,000 r/min.

  • Page 130: Valve Clearance Adjustment

    This adjustment that is required is to replace brake pads when they become however, should be left to a professional KYMCO service worn. To check the thickness of the brake pads use this technician.

  • Page 131: Rear Brake Pads

    Measure the thickness of each brake pad. If the thickness of less than1.0mm (0.039in), take your ATV to a KYMCO dealer to have brake pads replaced. Reinstall the wheel and tighten the lug nuts to 61N-m. Lower level mark (sight glass) NOTE (1) Check the brake fluid level in brake fluid reservoir.
  • Page 132 If the brake lever travel become excessive and the brake pads are not worn beyond the recommended limit (CH 8.14), there is probably air in the brake system and it must be bled. See your authorized KYMCO dealer for this service. MAX level mark (Foot brake pedal) MIN level mark (Foot brake pedal) ...

  • Page 133: Cooling System Inspection

    8.16. COOLING SYSTEM INSPECTION Place the machine on the level ground. Check the coolant level in the coolant reservoir when the Remove the two fasteners (1) and then remove front cover. engine is cold as the coolant level will vary with engine temperature.
  • Page 134 NOTE If water is added, have a KYMCO dealer check the antifreeze content of the coolant as soon as possible. The radiator fan operation is completely automatic. It is switched on or off according to the coolant temperature in the radiator.

  • Page 135: Electric Power Steering System

    8.17. ELECTRIC POWER STEERING SYSTEM (EPS) Steering may become more difficult than usual for the following NOTE reasons: If the steering becomes irregular or unusual for any reason The handlebar was continuously turned or held to the full other than above, have an authorized dealer check the steering turn stops with torque applied by drive.

  • Page 136: Engine Overheating

    Always use a thick rag over the cap. Allow any remaining pressure to escape before completely removing the cap. Should be serviced by your authorized KYMCO dealer when changing the coolant. NOTE If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is changed to the recommended coolant as soon as possible.

  • Page 137: Wheel

    8.19. WHEEL 8.19.2. INSTALLATION When reinstalling a wheel, tighten the wheel nuts in a 8.19.1. REMOVAL crisscross (rather than a circular) pattern. Be sure the tapered Elevate the wheel by placing a suitable stand under the frame. side of the wheel nuts (1) face the wheel rim (2). Remove the nuts from the wheel.
  • Page 138 NOTE The arrow mark on the tire must point toward the rotating direction of the wheel. POTENTIAL HAZARD Installing wheels improperly. WHAT CAN HAPPEN A wheel may come loose, possibly leading to an accident. HOW TO AVOID THE HAZARD Carefully follow the instructions in this Owner's Manual when installing.

  • Page 139: Battery

    Allowing open flames or sparks near the battery. electrolyte level or add distilled water. If the battery seems WHAT CAN HAPPEN weak, see your authorized KYMCO dealer for information on Gases may explode and possibly cause injury. recharging or replacement. If you replace the battery, choose HOW TO AVOID THE HAZARD one that is sealed and equivalent to the original.
  • Page 140 8.20.1. Remove Make sure the ignition switch is OFF. Remove the front cover (CH 8-11) Release the rings and remove the rubber band (1). Disconnect the negative (-) terminal lead (2) from the battery first, and then disconnect the positive (+) terminal lead (3).

  • Page 141: Fuse Replacement

    8.21. FUSE REPLACEMENT The fuse box (1) is located in a compartment under the front Remove the front cover cover. Open the fuse box cap. To replace a fuse: Pull the old fuse out of the fuse holder. Make sure the ignition switch is OFF. Push the new fuse in to the fuse holder.
  • Page 142 8.21.1. POWER STEERING SYSTEM EPS MODELS ONLY There is 40A fuse for the power steering system under the seat 40A Fuse If the fuse is blown, steering becomes heavy. Replace the blown fuse with a fuse of the same specific amperage and type. If a replaced fuse blows again, there can be trouble with the ECU or harness/ connectors.

  • Page 143: Headlight Beam Adjustment

    8.22. HEADLIGHT BEAM ADJUSTMENT 8.23. DRIVE SHAFT BOOTS Check the protective boots for holes or tears. If any damage is found, have them replaced by a KYMCO It is advisable to have a KYMCO dealer make this adjustment. dealer Turn the ignition switch at "ON" position.

  • Page 144: Troubleshooting

    Operation of controls could be restricted, which could cause an Imitation parts may look like KYMCO parts, but they are often accident or injury. inferior. Consequently, they have a shorter service life and can HOW TO AVOID THE HAZARD lead to expensive repair bills.
  • Page 145 POTENTIAL HAZARD Checking the fuel system while smoking or near an open flame. WHAT CAN HAPPEN Fuel can ignite or explode, causing severe injury or property damage. HOW TO AVOID THE HAZARD Do not smoke when checking the fuel system. Make sure there are no open flames or sparks in the area, including pilot lights from water heaters or furnaces.
  • Page 146 8.25.1. Troubleshooting chart 8-41...
  • Page 147 8.25.2. EPS 8-42...

  • Page 148: Cleaning And Storage

    9. CLEANING AND STORAGE 9.1. CLEANING YOUR ATV Before cleaning the ATV: Block the end of the exhaust pipe to prevent water Frequent and thorough cleaning of your ATV will not only entry. Use a commercially available, tapered enhance its appearance but will improve its general rubber plug or a plastic bag with a strong rubber performance and extend the useful life of many components.
  • Page 149 KYMCO Limited Warranty. If the ATV is equipped with a chain, dry the chain and Rinse the dirt and degreaser off with a garden hose lubricate it to prevent rust.
  • Page 150 Remove the seat and clean and dry the under-seat compartment, plus any components that may be dirty or POTENTIAL HAZARD wet. Operating your ATV with wet brakes after washing. WHAT CAN HAPPEN Clean the seat with vinyl upholstery cleaner to keep the Wet brakes will reduce stopping ability that can increase the cover pliable and glossy.
  • Page 151 9.1.1. LEARING EPS SHALL BE CAREFUL For the prolonged life of your vehicle, wash it down immediately NOTE after it has been splashed with seawater or exposed to the sea Coin operated, high pressure spray washers are not breeze, or operated on rainy days, rough terrain, or in dusty recommended.

  • Page 152: Storage

    9.2. STORAGE Before storing your ATV for an extended time, be sure you thoroughly check the vehicle for needed repairs and have them corrected. POTENTIAL HAZARD Otherwise, the repairs may be forgotten by the time you Refueling this ATV or handling fuel improperly. remove the vehicle from storage.
  • Page 153 Remove the battery and store it in an area protected from freezing temperatures and direct sunlight and out of the POTENTIAL HAZARD reach of children, slow charge the battery once a month. Prolonged contact of fuel with the skin. Breathing fuel vapor. WHAT CAN HAPPEN POTENTIAL HAZARD The fuel can cause skin irritation.

  • Page 154: Specifications

    9.3. SPECIFICATIONS Model MXU 700i LE EURO Dimensions Overall Length 2140 mm Overall Width 1245 mm Overall Height 1340 mm Wheel Base 1297 mm Seat Height 892 mm Minimum Ground Clearance 272 mm Minimum Turning Radius 3450 mm Basic Weight...
  • Page 155 Model MXU 700i LE EURO 695 cc Displacement 102X85 mm Bore x stroke 10.3 : 1 Compression ratio Electric starter Starting System Wet sump Lubrication System Engine oil/ Transmission oil/ Rear final gear case oil API Service SJ type or higher...
  • Page 156 Model MXU 700i LE EURO Engine Oil Quantity Type SAE 5W-30 Periodic Oil Change 2.4 L (2.11 Imp qt, 2.54 US qt) After Draining And Oil Filter Cartridge Change 2.6 L (2.29 lmp qt, 2.76 US qt) Total Amount 2.9 L (2.64 Imp qt, 3.07 US qt)
  • Page 157 Model MXU 700i LE EURO Fuel Type Unleaded fuel Tank capacity 21 L (4.62 lmp gal, 5.55 US gal) Reserve amount 5 L (1.1 lmp gal, 1.32 US gal) Fuel injection Type Throttle body Spark plug Type CR7E (NGK) 0.7 ~ 0.8 mm (0.028 ~ 0.031 in)
  • Page 158 Model MXU 700i LE EURO Front Dual A-arm Rear Dual A-arm Shock absorber Front Coil spring/ Oil damper Rear Coil spring/ Oil damper Electrical Ignition system ECU automatic control Generator system Battery type A.C. magneto 12V, 18AH MF Tire Type...
  • Page 159 Model MXU 700i LE EURO Headlight 12V 35W/35W X2 Brake light 12V/21W X2 Taillight 12V/5W X2 Turn signal light FR:12V/2.3W (LED)/ RR:12V/10W Position light(Front/ Rear) 12V/1W X2 / 12V/5W X2 9-12...

  • Page 160: Noise Regulation

    9.4. NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Some local laws and regulations prohibit the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 161: Maintenance Record

    9.5. MAINTENANCE RECORD Copies of work orders and/or receipts for parts you purchase and install will be required to document maintenance done in accordance with the warranty. The chart below is printed only as a reminder to you that the maintenance work is required. It is not acceptable proof of maintenance work.
  • Page 162 KWANG YANG MOTOR CO.,LTD. NO.35 Wan Hsing Street, San Min District Kaohsiung, Taiwan, Republic of China Telephone: 886-7-3822526 FAX: 886-7-3950021 By KWANG YANG Motor Co., Ltd. First Edition, December 2022 All rights reserved. Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co., Ltd.

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