Life Fitness G4-001 Assembly Instructions Manual

Gym system
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G4 GYM SYSTEM
G4-001 / CLASS H / 09/19/08 / 8604101 / REV B-2

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Summary of Contents for Life Fitness G4-001

  • Page 1 G4 GYM SYSTEM ASSEMBLY INSTRUCTIONS G4-001 / CLASS H / 09/19/08 / 8604101 / REV B-2...
  • Page 2 AFETY NFORMATION It is the sole responsibility of the purchaser of LIFE FITNESS products to read the owner's manual, warning labels and instruct all individuals, whether they are the end user or supervising personnel on proper usage of the equipment.
  • Page 3 LIFE FITNESS will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made. 7. Before any use, examine all accessories approved for use with the LIFE FITNESS equipment for damage or wear.
  • Page 4 MPORTANT OTES Thank you for purchasing the Life Fitness G4 Gym System. Please read these instructions thor- oughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function. DO NOT securely tighten any frame connections until the entire frame has been assembled, unless otherwise stated.
  • Page 5 1 Square = 1’ X 1’ Minimum Required Usable Space Max User Weight = 300 pounds (136 kg) Length = 86 inches (219 cm) Width = 70 inches (178 cm) Height = 83 inches (211 cm) Weight = 484 pounds (220 kg) Dimensions Including GLP Leg Press (optional) Length = 107 inches (272 cm) Width = 101 inches (257 cm)
  • Page 6 ARTS HARDW ARE PARTS LIST COMPONENTS PARTS LIST DESCRIPTION DESCRIPTION PART FRAME 1/2 X 5-3/4” BOLT BASE 1/2 X 104mm BOLT BASE PLA TE 3/8 X 8” BOLT BOOM PLA TE LEFT 3/8 X 5-3/4” BOLT BOOM PLA TE RIGHT 3/8 X 4”...
  • Page 7 3/8 X 3-3/4 3/8 X 3” 8 IGURE • LOOSELY assemble two BASE PLATES (C) to the FRAME (A) and BASE (B) using three 3/8 X 3-3/4” BOLTS (6) and three 3/8” SILVER LOCK NUTS (19). See FIGURE 1. • LOOSELY assemble the FOOTPLATE (L) to the lower holes in FRAME (A) using one 3/8 X 3” BOLT (8) and one 3/8”...
  • Page 8 IGURE CHECK THAT THE WEIGHT PLATES (AS) AND HEAD PLATE (AF) ARE ASSEMBLED AS SHOWN IN FIGURES 2 & 3. IGURE...
  • Page 9 BOTTOM IGURE • Place the GUIDE RODS (AC) through the BOTTOM SHROUD BRACKET and into the BASE FRAME (B) as shown in FIGURE 4. • Note: Lubricate the GUIDE RODS (AC) with the included silicon package. • Slide two WEIGHT STACK SPACERS (AD) and two WEIGHT STACK CUSHIONS (AE) down over the GUIDE RODS (AC).
  • Page 10 IGURE • Carefully slide the RIGHT (N) and LEFT (M) REAR UPRIGHTS over the GUIDE RODS (AC) as shown in FIGURE 5 and SECURELY assemble the RIGHT (N) and LEFT (M) REAR UPRIGHTS to the BASE (B) using four 3/8 X 3-3/4” BOLTS (6), four 3/8” WASHERS (18) and four 3/8” SIL- VER LOCK NUTS (19) as shown in FIGURE 5.
  • Page 11 IGURE • SECURELY assemble the LEFT (D) and RIGHT (E) BOOM PLATES to the FRAME (A) using two 3/8 X 3-3/4” BOLTS (6) and two 3/8” SILVER LOCK NUTS (19). See FIGURE 6. • Slide up both SHAFT COLLARS (29) to the top until flush with the bottom of the guide rod bush- ings in both the LEFT (M) and RIGHT (N) REAR UPRIGHTS and SECURELY TIGHTEN as shown in FIGURE 6.
  • Page 12 IGURE • Securely tighten all frame connections except the FOOTPLATE/FRAME connection as noted in FIGURE 7. • Slide the LEFT (F) and RIGHT (G) PEC FLY ARMS over the BASE (B) as shown in FIGURE 7. • SECURELY assemble the PEC FLY HANDLES (I) to the LEFT (F) and RIGHT (G) PEC FLY ARMS using two 1/2 X 3/4”...
  • Page 13 IGURE • SECURELY assemble the PEC PLATE (O) to the BASE (B) using two 3/8 X 2-3/4” BOLTS (9), one 3/8 X 4” BOLT (5), two 3/8” WASHERS (18) and three 3/8” SILVER LOCK NUTS (19) as shown in FIGURE 8. •...
  • Page 14 IGURE • SECURELY assemble the SEAT PAD (AI) to the SEAT ADJUST (J) using two 3/8 X 3” SILVER BOLTS (10) and two 3/8” WASHERS (18). • Assemble two ROLLER PADS (AJ) to the SEAT ADJUST (J) using one 3/4 X 18-3/8” TUBE (U), four PLASTIC WASHERS (33), two ROLLER PAD CAPS (30), and two 5/16 X 1”...
  • Page 15 IGURE • Disassemble one of the BEARING BLOCKS from the PRESS ARM SUPPORT FRAME (X) and remove the PRESS ARM SUPPORT PIVOT as shown in FIGURE 12. • Insert the PRESS ARM SUPPORT PIVOT thru the PRESS ARM SUPPORT FRAME (X) and the FRAME (A).
  • Page 16 FLAT IGURE • Disassemble the PRESS ARM PIVOT SHAFT from the PRESS ARM (H) by removing the two 3/8 X 3/4” ALLEN SCREWS and two 3/8” FLAT WASHERS as shown in FIGURE 13. • Insert the PRESS ARM PIVOT SHAFT thru the PRESS ARM (H) and the PRESS ARM SUPPORT FRAME (X) and then reassemble the 3/8 X 3/4”...
  • Page 17 IGURE • Route the LAT CABLE (AM) through the FRAME (A) and assemble one 3-1/2” PULLEY (35) to the FRAME (A) using one 3/8” X 3-3/4” BOLT (6), two 3/8” X 1-1/16” FLANGE SPACERS (26), and one 3/8” SILVER LOCK NUT (19). See FIGURE 14. NOTE: Make sure the cable runs in the grooves of the pulleys.
  • Page 18 IGURE • Route the LAT CABLE (AM) through the PRESS ARM SUPPORT FRAME (X) and assemble one 3-1/2” PULLEY (35) to the FRAME PRESS ARM SUPPORT FRAME (X) using one 3/8 X 8” BOLT (3), two 3/8” WASHERS (18), two PULLEY GUARD SPACERS (39) and one 3/8” SILVER LOCK NUT (19).
  • Page 19 IGURE • Route the LAT CABLE (AM) through the PRESS ARM SUPPORT FRAME (X) and assemble one 3-1/2” PULLEY (35) to the FRAME PRESS ARM SUPPORT FRAME (X) using one 3/8 X 8” BOLT (3), two 3/8” WASHERS (18), two 3/8 X 1-1/4” SPACERS (25) and one 3/8” SILVER LOCK NUT (19).
  • Page 20 IGURE • Route the LAT CABLE (AM) around one 4-1/2” PULLEY (36) and assemble the PULLEY to the LEFT (D) and RIGHT (E) BOOM PLATES using one 3/8 X 3-3/4” BOLT (6), one LONG “L” CABLE BRACE (S), one 1” SPACER (24) and one 3/8” SILVER LOCK NUT (19). See FIGURE 17. •...
  • Page 21 IGURE • Securely assemble the PEC FLY CABLE (AP) to the LEFT PEC ARM (F) as shown in FIGURE 18. • Assemble one 3-1/2” PULLEY (35) to the PEC PLATE (O) using one 3/8 X 3-1/4” BOLT (7), one “L” CABLE RETAIN- ER (P) and one 3/8”...
  • Page 22 IGURE • Screw the threaded end of the GUIDE CABLE (AO) into the end of the FLOATING PULLEY BRACKET (Z). Secure the CABLE GUIDE (23) in place with the JAM NUT on the GUIDE CABLE. See FIGURE 19. • Route the GUIDE CABLE (AO) around one 3-1/2” PULLEY (35) and assemble the PULLEY to the FLOATING PULLEY PLATES (AB) using one 3/8 X 1-3/4”...
  • Page 23 3/8 X 3-3/4” 6 6 3/8 X 3-3/4” IGURE • Route the large ball end of the LOW CABLE (AN) around one V- PULLEY (37) and assemble the PULLEY to the FRAME (A) using two 3/8 X 3-3/4” BOLTS (6), two 1/2” FLANGE SPACERS (28), two 3/8”...
  • Page 24 3/8 X 1-3/4” 11 6 3/8 X 3-3/4” IGURE • Route the LOW CABLE (AN) around one 3-1/2” PULLEY (35) and assemble the PULLEY to the PULLEY BRACKET (Z) using one 3/8 X 1-3/4” BOLT (11) and one 3/8” SILVER LOCK NUT (19) as shown in FIGURE 21.
  • Page 25 IGURE • Assemble one 3-1/2” PULLEY (35) to the FOOT PLATE (L) using one 3/8 X 3” BLACK BOLT (8), two STEP SPACERS 11/16” (27) and one 3/8” BLACK LOCK NUT (40). See FIGURE 22. • Route the small ball end of the LOW CABLE (AN) around one 3-1/2” PULLEY (35) and assemble the PULLEY to the LEG PEDESTAL (K) using one 3/8 X 3-3/4”...
  • Page 26 IGURE • If upon completion of assembly, the HEAD PLATE (AF) does not sit on top of the first WEIGHT PLATE, push the HEAD PLATE (AF) down, insert the WEIGHT SELECTOR PIN and perform sev- eral repetitions at the press station. This will relax the cable system and prevent the HEAD PLATE (AF) from lifting up.
  • Page 27: Parts List

    PARTS LIST DESCRIPTION DESCRIPTION LEFT SHROUD 3/8 X 1” BUTTON HEAD BOLT RIGHT SHROUD 3/8” BLACK SAE W ASHER TOP SHROUD BRACKET 3/8 X 2-1/2” BOLT BOTTOM SHROUD BRACKET 3/8” LOCK NUT FIGURE 24 7 3/8 X 2-1/2” RIGHT BOOM PLA TE LEFT BOOM PLA TE Note: Figure 24 Depicts the G3 Gym System.
  • Page 28 PARTS LIST DESCRIPTION DESCRIPTION LEFT SHROUD 3/8 X 1” BUTTON HEAD BOLT 3/8” BLACK SAE W ASHER RIGHT SHROUD 3/8 X 2-1/2” BOLT TOP SHROUD BRACKET BOTTOM SHROUD BRACKET 3/8” LOCK NUT FIGURE 25 7 3/8 X 2-1/2” RIGHT BOOM PLA TE LEFT BOOM PLA TE Note: Figure 25 depicts the G3 Gym System.
  • Page 29 AINTENANCE We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water. Touch-up paint can be purchased from your Life Fitness customer service repre- sentative at 1-800-351-3737. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.
  • Page 30 1. LIMITED WARRANTY ON FRAME AND WELDS. If the frame of the Life Fitness product or a weld should crack or break, it will be repaired or replaced by Life Fitness. Terms: Lifetime – for so long as the Customer owns the Life Fitness product.
  • Page 31 C/Frederic Mompou 5,1º1ª 5100 N River Road China and Hong Kong Schiller Park, IL 60176 U.S.A 08960 Sant Just Desvern Barcelona Life Fitness Asia Pacific LTD SPAIN Telephone: +1(847) 288 3300 Room 2610, Miramar Tower Telephone: (+34) 936 724 660...

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G4

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