Life Fitness G2 Assembly Instructions Manual
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Life Fitness G2 Assembly Instructions Manual

Life fitness g2 gym system assembly instructions
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G2 GYM SYSTEM
ASSEMBLY INSTRUCTIONS
G2-001 / CLASS H / 09/19/08 / 8598201 REV B-2

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Summary of Contents for Life Fitness G2

  • Page 1 G2 GYM SYSTEM ASSEMBLY INSTRUCTIONS G2-001 / CLASS H / 09/19/08 / 8598201 REV B-2...

  • Page 2: Table Of Contents

    AFETY NFORMATION It is the sole responsibility of the purchaser of LIFE FITNESS products to read the owner's manual, warning labels and instruct all individuals, whether they are the end user or supervising personnel on proper usage of the equipment.
  • Page 3 LIFE FITNESS will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made. 7. Before any use, examine all accessories approved for use with the LIFE FITNESS equipment for damage or wear.

  • Page 4: Important Notes

    MPORTANT OTES Thank you for purchasing the Life Fitness G2 Gym System. Please read these instructions thor- oughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function. DO NOT securely tighten any frame connections until the entire frame has been assembled, unless otherwise stated.

  • Page 5: Gym Layout

    6’ 4’ 8’ 1’ 2’ 3’ 5’ 7’ 9’ 1’ 2’ 3’ 4’ 5’ 6’ 7’ 1 Square = 1’ X 1’ Minimum Required Usable Space Max User Weight = 300 pounds (136 kg) Length = 82 inches (208.5 cm) 6’ 10” Width = 71 inches (180.5 cm) 5’11”...

  • Page 6: Parts List

    ARTS DESCRIPTION DESCRIPTION FRAME 3-1/2” CABLE GUARD BASE 3/4” PLASTIC WASHER BASE PLATE 3/4 X 4” SHAFT LEFT BOOM PLA 3/8 X 3/4” FLANGE SPACER RIGHT BOOM PLA 3/8 X 1-1/16” FLANGE SPACER RIGHT PRESS HANDLE 3/8 X 1” LG SPACER LEFT PRESS HANDLE 3/8 X 1-3/8”...

  • Page 7: Assembly Instructions

    3/8 x 4” 3/8 x 2-1/2” 3/8 x 3-3/4” 3/8 x 3” 3/8 x 3” IGURE • LOOSELY assemble two BASE PLATES (3) to the FRAME (1) and BASE (2) using four 3/8 X 3-3/4” BOLTS (30) and four 3/8” LOCK NUTS (34). See FIGURE 1. •...
  • Page 8 IGURE CHECK THAT THE HEADPLATE (19) AND WEIGHT PLATES (22) ARE ASSEMBLED AS SHOWN IN FIGURES 2 & 3. IGURE...
  • Page 9 • Place the two GUIDE RODS (16) through the BOT- TOM SHROUD BRACKET (A) (FOUND IN THE SHROUD KIT BOX) into the BASE (2), as shown in FIGURE 4. Note: Lubricate the GUIDE RODS (16) with the included silicon package. •...

  • Page 10: Right Press Handle 1

    • Use a hammer to tap one 5/16 X 2” ROLL PIN (47) thru the LEFT PRESS HANDLE (7) until it is flush with the other side of the HANDLE as shown in FIGURE 6. • Repeat STEP 6 for the RIGHT PRESS HANDLE (6).

  • Page 11: Pres Arm (

    Locking Spring Pin 3/8 X 3 ” TIGHTEN 20lbs/ft IGURE • Place the PRESS ARM (8) into the PRIMARY PIVOT (9) and securely tighten using two 3/8 X 3” SILVER BOLTS (29), four 3/8” FLAT WASHERS (36), and two 3/8” LOCK NUTS (34). •...

  • Page 12: Primary Pivot 1

    1/2 x 8-3/4” SECURELY TIGHTEN IGURE • SECURELY TIGHTEN ALL FRAME CONNECTIONS BEFORE PROCEEDING TO NEXT STEP. • SECURELY TIGHTEN the top of both SHAFT COLLARS (48) flush to bottom of both BOOM PLATES (4 & 5). • Insert one 3/4 x 4” SHAFT (40) into both 3/4” flange bearings on the FRAME (1). •...

  • Page 13: Seat Adjust 1

    3/8 x 3” 3/8 x 3” IGURE • Apply the WEIGHT STACK LABELS (61) to the WEIGHT PLATES (22) and HEAD PLATE (19) as shown in FIGURE 10. Begin with number one at the HEAD PLATE (19) with the larger numbers in consecutive order towards the bottom of the weight stack.

  • Page 14: Leg Pedestal 1

    1/2 X 104mm IGURE • Assemble the LEG PEDESTAL (11) to the FRAME (1) using one 1/2 X 104mm BOLT (32), two 1/2” RHCAP HOLDER WASHERS (56) and one 1/2” LOW HT LOCK NUT (35). • Assemble two RH CAPS (55) to the 1/2” RHCAP HOLDER WASHERS (56) as shown in FIGURE IGURE •...
  • Page 15 LLUSTRATION • ILLUSTRATION “A” used as the cable routing reference for steps 13-16. Note: If you purchased a leg press, please refer to the cable routing instructions included with the leg press kit.
  • Page 16 3/8 X 3-3/4 ” 3/8 X 8-3/4 ” IGURE • Refer to the cable ILLUSTRATION “A” on page 14 for cable routing while installing pulleys. • Assemble two 3-1/2” PULLEYS (24) into the FRAME (1) using two 3/8 X 3-3/4” BOLTS (30), four 3/8 X 1-1/16”...
  • Page 17 3/8 X 3-3/4 ” 3/8 X 8-3/4 ” 3/8 X 1-3/4 ” IGURE • Refer to the cable ILLUSTRATION “A” on page 14 for cable routing while installing pulleys. • Assemble one 3-1/2” PULLEY (24) into the PRIMARY PIVOT (9) lower hole using one 3/8 X 8-3/4”...
  • Page 18 SECURELY TIGHTEN JAM NUT WEIGHT STACK SHAFT IGURE • Slip the ring of the WEIGHT SELECTOR PIN (51) down the WEIGHT STACK SHAFT and insert the pin into one of the weights. • Screw the end of the LAT CABLE (20) into the top of the WEIGHT STACK SHAFT on the HEAD PLATE ASSEMBLY (19) and securely tighten the JAM NUT as shown in FIGURE 15.
  • Page 19 3/8 x 3” 3/8 x 3-3/4” IGURE • Refer to the cable ILLUSTRATION “A” on page 14 for cable routing while installing pulleys. • CABLE MUST BE POSITIONED BETWEEN THE PULLEY AND THE LOWER BOLT ASSEM- BLY ON THE LEG PEDESTAL (11) AND THE FRAME (1). •...
  • Page 20 3/8 X 1 -3/4” 3/8 X 3-3/4 ” 30 3/8 X 3-3/4 ” IGURE • Refer to the cable ILLUSTRATION “A” on page 14 for cable routing while installing pulleys. • Assemble one 3-1/2” PULLEY (24) between the BASE PLATES (3) using one 3/8 X 3-3/4” BOLT (30), two 3/8 X 1”...
  • Page 21 IGURE • Attach two 4 X 7” ROLLER PADS (15) to the LEG PEDESTAL (11) using one 3/4 X 17-3/8” TUBE (14), four PLASTIC WASHERS (39), two ROLLER PAD CAPS (67) and two 5/16 x 1” BUTTON HEAD BOLTS (68) as shown in FIGURE 18. •...

  • Page 22: Lat Cable

    PULL AND TWIST TO DISENGAGE ADJUSTMENT ADJUSTMENT TIGHTEN JAM NUT SECURELY IGURE • If upon completion of assembly, the HEAD PLATE (19) does not sit on top of the first WEIGHT PLATE (22), push the HEAD PLATE (19) down, insert the WEIGHT SELECTOR PIN (51) and perform several repetitions at the press station.
  • Page 23 PARTS LIST DESCRIPTION DESCRIPTION LEFT SHROUD 3/8 X 1” BUTTON HEAD BOLT RIGHT SHROUD 3/8” BLACK SAE W ASHER TOP SHROUD BRACKET 3/8 X 2-1/2” BOLT BOTTOM SHROUD BRACKET 3/8” LOCK NUT FIGURE 20 7 3/8 X 2-1/2” RIGHT BOOM PLA TE LEFT BOOM PLA TE •...
  • Page 24 TOM (4) SHROUD BRACKETS using eight 3/8 X 1” BUTTON HEAD BOLTS (5) and eight 3/8” BLACK SAE WASHERS (6) as shown in FIGURE 21. Note: You can hang the exercise cards on the M4 X 20mm SHOULDER BOLT that is preassembled to the SHROUD. G2 G HANK YOU FOR PURCHASING THE ITNESS YSTEM...

  • Page 25: General Maintenance

    Please note: • We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water. Touch-up paint can be purchased from your Life Fitness customer service representative at 1-800-351-3737. • Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.

  • Page 26: Warranty Statement

    1. LIMITED WARRANTY ON FRAME AND WELDS. If the frame of the Life Fitness product or a weld should crack or break, it will be repaired or replaced by Life Fitness. Terms: Lifetime – for so long as the Customer owns the Life Fitness product.

  • Page 27: Contact Information

    C/Frederic Mompou 5,1º1ª 5100 N River Road China and Hong Kong Schiller Park, IL 60176 U.S.A 08960 Sant Just Desvern Barcelona Life Fitness Asia Pacific LTD SPAIN Telephone: +1(847) 288 3300 Room 2610, Miramar Tower Telephone: (+34) 936 724 660...

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