Life Fitness GYM SYSTEM G5 CABLE MOTION User Manual
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Life Fitness GYM SYSTEM G5 CABLE MOTION User Manual

Life fitness g5 cable motiontm gym system user guide
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G5 CABLE MOTION ™ GYM SYSTEM
USER GUIDE
WARNING:
Read and follow all directions for each step to insure proper
assembly of this product.
CLASS H
PART # 8289201 REV. A
VERSION: LFG5-003
DATE: 08-16-07

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Summary of Contents for Life Fitness GYM SYSTEM G5 CABLE MOTION

  • Page 1 G5 CABLE MOTION ™ GYM SYSTEM USER GUIDE WARNING: Read and follow all directions for each step to insure proper assembly of this product. CLASS H PART # 8289201 REV. A VERSION: LFG5-003 DATE: 08-16-07...

  • Page 2: Table Of Contents

    DO NOT attempt to fix. Notify your authorized Life Fitness dealer. 7. Inspect cables and their connections before using machine. Pay particular attention to the cable ends. DO NOT attempt to fix. Notify your authorized Life Fitness dealer before use and have repairs made by an authorized service technician.

  • Page 3: Gym Dimensions

    Resistance Ratio: Machine Weight: 500 pounds GYM DIMENSIONS...

  • Page 4: Components List

    COMPONENTS LIST ITEM NO. QTY. WEIGHT STACK LABELS (Qty. 1) 8327001 PART NO. DESCRIPTION 8188301 FRONT UPRIGHT ASSEMBLY 8210501 FOOT PLATE WITH MATS ASSEMBLY 8349801 RIGHT UPRIGHT ASSEMBLY 8349901 LEFT UPRIGHT ASSEMBLY 8264701 GUIDE ROD ASSEMBLY 8317801 FRONT SHROUD ASSEMBLY 8317701 MOUNTING BRACKET 8264801...
  • Page 5 COMPONENTS LIST HARDWARE ITEM NO. QTY. REQUIRED TOOLS * ADJUSTABLE WRENCH * EXTERNAL SNAP RING PLIERS * 4mm ALLEN WRENCH * 7mm ALLEN WRENCH * 13mm WRENCH * 17mm WRENCH * 8mm ALLEN WRENCH * 19 mm WRENCH * PHILLIPS SCREW DRIVER PART NO.

  • Page 6: Hardware

    3/8” WASHER (#57) M10 X 70MM SCREW (#59) M12 X 80MM SCREW (#60) M10 HEX TENSION SCREW (#63) #10 x 3/4” BRONZE PHILLIPS PAN HEAD SCREW (#68) M10 NYLOCK NUT (#71) HARDWARE: M10 X 30MM SCREW (#58) M4 LARGE HEAD ZINC PHILLIPS PAN HEAD SCREW (#65) M6 x 60MM SCREW (#69)

  • Page 7: Assembly Instructions

    Mid Pulley Covers - See Attached Front Cover 8317301 Rear Cover 8263501 Top Cover 8263401 STEP 1: Slide the RIGHT SUPPORT LEG (55) over the MOUNTING TUBE (A) of the RIGHT UPRIGHT (4). Loosely secure the RIGHT SUPPORT LEG (55) and RIGHT UPRIGHT (4) to the FRONT UPRIGHT (1) using two M12 x 80mm SCREWS (60), four 1/2”...
  • Page 8 STEP 2: LOOSELY attach the FOOTPLATE (2) to the RIGHT SUPPORT LEG (55) and LEFT SUPPORT LEG (56) using four M10 x 70mm SCREWS (59) and four FLAT 3/8” WASHERS (57).
  • Page 9 STEP 3: Positon two WEIGHT STACK CUSHIONS (23) and GUIDE RODS (22) at the GUIDE ROD BRACKET (B) on the bot- tom of the FRONT UPRIGHT (1). NOTE: MAKE SURE THAT THE PLUGGED ENDS OF THE GUIDE RODS (22) ARE FACING UP. CAREFULLY slide one of the WEIGHT PLATES (46) over the top of the GUIDE RODS (22) and slowly lower the WEIGHT PLATE on to the WEIGHT STACK CUSHIONS (23).
  • Page 10 STEP 4: Remove one QUICK CONNECT from the end of one UPPER (LONG) CABLE (43). Insert the end (where the QUICK CONNECT was removed) of the UPPER (LONG) CABLE (43) through the UPPER PULLEY (25) and follow routing illustration to the FLOATING PULLEY ASSEMBLY (11) through to the HEAD PLATE PULLEY ASSEMBLY (10).
  • Page 11 STEP 5: Dissemble the QUICK CONNECT (37) by removing the two M5 HEX SCREWS (H) from the QUICK CONNECT COUPLER (D). Carefuly remove the COMPRESSION SPRING (G), the QUICK CONNECT SLEEVE (F) and the QUICK CONNECT HOUSING (E). Slide the QUICK CONNECT HOUSING (E), COMPRESSION SPRING (G), and QUICK CONNECT SLEEVE (F) onto the cable as shown.
  • Page 12 STEP 6: Mount the RIGHT BOTTOM PLATE (13) and the LEFT BOTTOM PLATE (30) to the FRONT UPRIGHT (1) using two 10-32 x 3/4” PHILLIPS PAN HEAD SCREWS (68) for each plate. Place the FRONT SHROUD (8) around the FRONT UPRIGHT (1). Align the bottom mounting holes of the FRONT SHROUD (8) with the remaining mounting holes on the RIGHT BOT- TOM PLATE (13) and the LEFT BOTTOM PLATE (30).
  • Page 13 STEP 7: Remove one QUICK CONNECT from the end of one LOWER (SHORT) CABLE (44). Insert the end (where the QUICK CONNECT was removed) of the the LOWER (SHORT) CABLE (44) through the LOWER RIGHT PULLEY (27) and through the access hole in the FOOTPLATE (2). Continue routing the cable as shown ending at the RIGHT MID PULLEY ASSEMBLY (I).
  • Page 14 STEP 8: Attach the BACK THIGH HOLD CLAMP (50) to the the MAIN UPRIGHT (1) by using two M6 x 60mm SCREWS (69) and two 1/4” WASHERS (70) from the back of the MAIN UPRIGHT (1). Attach the ROLLER PAD ASSEMBLY (7) to the MAIN UPRIGHT (1) by using four M10 x 70mm SCREWS (59), eight 3/8”...
  • Page 15 STEP 9: Attach the TOP FRONT COVER (17) to the TOP BACK COVER (16) using eight M4 ZINC PHILLIPS PAN HEAD SCREWS (72). DO NOT OVERTIGHTEN SCREWS INTO PLASTIC PARTS.
  • Page 16 STEP 10: Insert the ball end of one GUIDE CABLE (42) through the eye hook on one FLOATING PULLEY ASSEMBLY (11). Insert and hook the ball end of the cable into the SLOTTED BUSHING (L) located at the bottom of the frame located directly below the FLOATING PULLEY ASSEMBLY (11).
  • Page 17 STEP 11: Assemble the MOUNTING BRACKET (9) to the top of the FRONT UPRIGHT (1) using two M10 x 20mm SCREWS (66) and two 3/8” WASHERS (57). Tighten screws SECURELY. Attach the SIDE TOP LEFT COVER (28), the SIDE TOP RIGHT COVER (29) and the MAIN TOP COVER (15) to the MOUNTING BRACKET (9) using four M4 x 0.7 ZINC PHILLIPS PAN HEAD SCREWS (65).
  • Page 18 STEP 12: Referencing step 5, at the UPPER SWIVEL PULLEYS (25) push back on the QUICK CONNECT SLEEVE (F) at the end of each cable and attach the SHORTER HANDLES (38). Repeat the process for attaching the ADJUSTABLE HANDLES (40) to the lower cable ends and the MEDIUM HAN- DLES (39) to the middle cable ends.

  • Page 19: General Maintenance

    Please note: * We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water. Touch-up paint can be purchased from your Life Fitness cus- tomer service representative at (800) 351-3737. * Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.

  • Page 20: Limited Warranty

    LIMITED WARRANTY ON FRAME AND WELDS. If the frame of the Life Fitness product or a weld should crack or break, it will be repaired or replaced by Life Fitness. Terms: IN HOME USE ONLY: Lifetime – for so long as the Customer owns the Life Fitness product;...

  • Page 21: International Offices

    Life Fitness Italia S.R.L. Via Crivellin 7/N 37010 Affi Verona Italy Phone: 39 (457) 237811 Fax: 39 (457) 238197 Life Fitness Asia Pacific Limited Room 2610, Miramar Tower 132 Nathan Road, Tsimshatsui Kowloon, Hong Kong Phone: (852) 2891-6677 Fax: (852) 2575-6001 LIFE FITNESS 5100 NORTH RIVER ROAD.

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