Related Manuals for Hiniker 1852
Summary of Contents for Hiniker 1852
- Page 1 PICKUP TRUCK SNOWPLOW V-PLOW Models 1852, 1952 OPERATOR’S MANUAL DO NOT USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND THOROUGHLY UNDERSTOOD PART NUMBER 25012086 Rev. A...
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Page 3: Table Of Contents
Table of Contents TABLE OF CONTENTS 25012086RevA 5/06 Hiniker/25012086RevA TO THE PURCHASER ........................2 SAFETY ............................3 OPERATING PROCEDURES ....................... 4 TROUBLE SHOOTING ......................... 8 MAINTENANCE .......................... 10 ASSEMBLY ..........................12 SYSTEM CHECK-OUT AND JOYSTICK CONFIGURATION ............. 22 SPECIFICATIONS ........................23... -
Page 4: To The Purchaser
Always obtain original Hiniker service parts. Substitute parts could adversely affect equip- ment performance and warranty. Check that your dealer has forwarded the Hiniker delivery report form along with the plow identifi- cation number because it helps maintain maxi- mum service and warranty benefits. This does... -
Page 5: Safety
Replace these with genuine Hiniker parts. Operator safety is a principle concern in equip- ment design and distribution. However, many Escaping hydraulic oil under pressure can accidents occur because a few seconds of penetrate the skin, causing serious injury. -
Page 6: Operating Procedures
Operating Procedures OPERATING PROCEDURES ATTACHING THE PLOW Attachment prongs on the truck should be mounted such that the bottom edge of the prongs measure about 10 inches above the ground. Prong receivers on the plow frame should remain parallel to the ground and at the correct height by fully retracting the lift cylinder with the upper lift links before remov- ing the plow from the truck (see “Removing... - Page 7 Operating Procedures 5 line when you are seated behind the steering NOTE: When removing the plow, remember to wheel. Line up these three points when driving place the headlight switch in the “Truck” position into the plow. to return power to the truck’s headlights. THE JOYSTICK CONTROLLER Raise and lower the plow by moving the joystick forward and backward.
- Page 8 6 Operating Procedures PLOWING SNOW Plow snow in the lowest truck gear to transfer maxi- mum power to the cutting edge. Clear areas in front WARNING: Always wear a seat belt when of buildings first. Backdrag snow away from buildings plowing snow.
- Page 9 Operating Procedures 7 NOTE: The plow control box must be in the “float” mode to manually retract the lift cylinder rod. If the cylinder rod cannot be retracted with power on and the controller in float, loosen the packing nut on the lift cylinder up to 1 1/2 turns to reduce friction.
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Page 10: Trouble Shooting
Trouble Shooting TROUBLE SHOOTING GENERAL Check that wiring harness relay connec- tions are wired correctly Check to see that the motor is wired cor- rectly with tight connections, for the proper Check for external leakage at cylinders, voltage. hoses and power unit. Check reservoir oil level. - Page 11 REMEDY Angling cylinders relieve Relief pressure set too low Have relief pressure ad- too easily or too difficultly or too high justed by Hiniker snowplow while plowing dealer Oil leaks from lift cylinder. Loose packing Tighten packing 1/8 turn Defective cylinder...
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Page 12: Maintenance
Maintenance MAINTENANCE WARNING: Do not service or other- Change hydraulic oil with the wings in the wise handle a plow in the raised po- V-position and the plow on the ground. Discon- sition unless it is securely blocked nect three electrical wiring harnesses from the against unexpected falling. - Page 13 Before each season check vehicle battery and necessary, purchase new screws with thread- electrical system for proper operation. A weak locker from your Hiniker dealer or apply a com- battery, dirty terminals, or faulty charging sys- mercially available threadlock, i.e., Loctite 242 tem may cause improper operation and possible (blue) to the threads before reassembly.
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Page 14: Assembly
V-Plow Assembly PLOW ASSEMBLY GENERAL INFORMATION PLOW ASSEMBLY Lift the snowplow moldboard assembly to a WARNING: To prevent personal injury clear level working area by hooking hoist chains or death, be certain to keep clear of through the two holes in the top plate of the cen- any parts that may drop when remov- ter mast. - Page 15 V-Plow Assembly 13 Remove the trip pin from the front of the clevis pin from the hardware bag so that the bar is in the position shown in the following frame assembly by removing one cotter pin and the slotted spring pin from the cham- illustration.
- Page 16 14 V-Plow Assembly Mount the power unit on the lift frame with Assemble the short hydraulic hose from the parts two 3/8 inch x 3/4 inch hex bolts and two box between the lift cylinder and port E on the 3/8 inch lock washers.
- Page 17 V-Plow Assembly 15 Use a plastic tie strap to band the four wing SIDE” and “PSNGR SIDE” for the headlamps, cylinder hoses together at the approximate and six loose wires with spade receptacles dimensions shown. Also band the hoses to- and one wire with a ring terminal.
- Page 18 16 V-Plow Assembly the grill, the relays near the drivers side in- ner fender and the 5-pin headlight connec- tors at the respective headlights. Determine the location of the vehicle bat- tery. If the battery is located on the right (passenger) side or if there are two batter- ies configured as a 12 volt system then pro- ceed to step 10.
- Page 19 V-Plow Assembly 17 DWG NO. 3907 Truck Battery On Passenger Side DWG NO. 3908 Truck Battery On Driver Side...
- Page 20 18 V-Plow Assembly DWG NO. 3891 WARNING: Ensure that the pump so- plus (+) terminal of the battery. Connect the lenoid and associated wiring will clear Red fused wire to the positive terminal of any hood lift/spring mechanisms be- the battery. fore installation.
- Page 21 V-Plow Assembly 19 DWG NO. 5295 Using a blue splice, crimp the single green 18. Locate three blue connector splices in the wire from the underhood harness into the hardware bag in the plow’s parts box. vehicle’s curbside turn signal wire. 19.
- Page 22 20 V-Plow Assembly 20. At this point, assemble the mount kit on the 21. Select an appropriate hydraulic oil from the truck as described in the instructions supplied accompanying chart. with each kit. Prongs from the truck mount kit should be at a height that will slightly lift the plow frame when attaching the plow.
- Page 23 V-Plow Assembly 21 22. Check that the plow blade is level on the 24. Assemble side markers on the ends of the ground with the wings in the scoop position moldboard with 5/16 inch bolts, flat washers and the plow on the ground. and lock nuts.
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Page 24: System Check-Out And Joystick Configuration
22 V-Plow Assembly SYSTEM CHECK-OUT These functions can be reversed by reassembling the joystick switch and face plate. NOTE: The power cable and wiring harnesses must be connected between the snowplow and To reverse the face plate, pry the plate away from truck to test the functions of the headlights and the controller by inserting a small screwdriver power unit. -
Page 25: Specifications
Specifications 23 Section SPECIFICATIONS TITLE 8 1/2’ Plow 9 1/2’ Plow PLOW WIDTH - STRAIGHT 8’6” 9’6” PLOW WIDTH - “V” POSITION 7’7” 8’6” PLOW WIDTH - SCOOP POSITION 7’1” 8’0” PLOW WIDTH - ANGLED 30 7’4” 8’3” BLADE HEIGHT 30”... - Page 26 24 Wiring Harness...
- Page 27 Wiring Harness 25 DWG NO. 5857...
- Page 28 26 V-Plow Power Unit DWG NO. 5850...
- Page 29 Power Unit Hydraulic Circuit Diagram 27 DWG NO. 5851...
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Page 30: Warranty
It is the responsibility of the original snowplow purchaser to verify the original date of purchase. A DELIVERY REPORT FORM must be filled out and received by Hiniker with 30 days of retail delivery at the ad- dress below to initiate the warranty coverage.