Related Manuals for Hiniker 700
Summary of Contents for Hiniker 700
- Page 1 PICKUP TRUCK SNOWPLOW Models 700, 750 OPERATOR’S MANUAL DO NOT USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND THOROUGHLY UNDERSTOOD PART NUMBER 25011834 Rev. D...
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Page 3: Table Of Contents
Table of Contents TABLE OF CONTENTS 25011834 Rev. D 2/11 Hiniker/25011834RevD TO THE PURCHASER ........................2 SAFETY ............................3 OPERATING PROCEDURES ....................... 4 TROUBLE SHOOTING ......................... 9 MAINTENANCE ...........................11 ASSEMBLY ..........................13 SYSTEM CHECKOUT AND JOYSTICK CONFIGURATION ............22 HEADLAMP AIMING PROCEDURE ................... 23 WIRING HARNESS SCHEMATIC DIAGRAM ................ -
Page 4: To The Purchaser
This product is designed and manufactured to Check that your dealer has forwarded the give years of dependable service when properly Hiniker delivery report form along with the plow maintained and used for the purpose for which identification number because it helps maintain it is intended. -
Page 5: Safety
Replace these with genuine Hiniker parts. Operator safety is a principle concern in equip- ment design and distribution. However, many Escaping hydraulic oil under pressure can accidents occur because a few seconds of penetrate the skin, causing serious injury. -
Page 6: Operating Procedures
Operating Procedures OPERATING PROCEDURES ATTACHING THE PLOW Attachment prongs on the truck should be mount- ed such that the bottom edge of the prongs mea- sure about 10 inches above the ground. Prong receivers on the plow frame should remain par- allel to the ground and at the correct height by fully retracting the lift cylinder with the upper lift links and bracing the frame with the stop plate... - Page 7 Operating Procedures 5 Check that the plow headlamps and turn signals are operational, and headlamps are aimed cor- Activate high beam/low beam and turn signal/park- rectly. Test the lift and angling cylinders in a safe ing lamps from the truck as you normally would area before using the plow.
- Page 8 6 Operating Procedures PLOWING SNOW snow until a working area is cleared. Work small areas in multiple passes to push snow to outer WARNING: Always wear a seat belt edges. Generally, 6 inch snow can be plowed when plowing snow. Sudden contact with the entire blade width;...
- Page 9 Operating Procedures 7 the lift frame to fall forward, possibly causing personal injury or damage to plow components. With the plow lowered to the ground and the con- troller in the “float” mode, push down on the up- per lift links to fully retract the lift cylinder rod. Push Lift Frame Back DWG NO.
- Page 10 8 Operating Procedures Disconnect the two electrical connectors by pull- ing them straight out from the receptacles. Do not twist the connectors. Twisting will damage the connector pins or the wiring harness. Disconnect Plugs DWG NO. 3925 Back inside the truck, return control of the head- lights to the truck and switch power off on the snowplow control box, then slowly back the truck out from the plow.
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Page 11: Trouble Shooting
Trouble Shooting TROUBLE SHOOTING GENERAL Check that wiring harness relay connec- tions are wired correctly Check to see that the motor is wired cor- rectly with tight connections, for the proper Check for external leakage at cylinders, voltage. hoses and power unit. Check reservoir oil level. - Page 12 REMEDY Angling cylinders relieve Relief pressure set too low Have relief pressure ad- too easily or too difficultly or too high justed by Hiniker snowplow while plowing dealer Oil leaks from cylinder(s) Loose packing Tighten packing 1/8 turn Defective cylinder...
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Page 13: Maintenance
Hydraulic oil should be changed every year for stored. The use of dielectric grease is recom- best performance. Select Hiniker Cold Flow Hy- mended to reduce corrosion of the contacts and draulic Oil, or an equivalent oil that meets mili- to make connecting and disconnecting easier. - Page 14 5/8” 117-165 158-223 sary, purchase new bolts with threadlocker from your Hiniker dealer, or apply a commercially GRADE 5 BOLT TORQUE VALUES* available threadlock, i.e., Loctite 242 (blue) or Perma-Lok HM118 (red), to standard 5/16-18 X Size Ft-lbs.
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Page 15: Assembly
Plow Assembly PLOW ASSEMBLY GENERAL INFORMATION PLOW ASSEMBLY WARNING: To prevent personal injury Place moldboard face down on cardboard or death, be certain to keep clear of or other padding that will prevent scratches any parts that may drop when remov- in the paint. - Page 16 Plow Assembly Gently tip the plow assembly to its working position with a hoist or forklift. Pin the park- ing stand to hold the push frame parallel to the ground. DWG NO. 5698A Install the 3/4 inch x 4 1/4 inch hex bolt re- moved earlier so the bolt head is retained by the lock plate on the push frame.
- Page 17 Plow Assembly Turn the other two 90 adapters into ports A and B from the back of the power unit so that the flare ends point straight down. DWG NO. 5700 Rotate the stop plate assembled to the push frame up to contact the spacer bushing on the lift cylinder bolt.
- Page 18 Plow Assembly The fitting in the LH side angling cylinder The plow wiring harness has a 10-pin con- nector on one end and the other end has may have to be adjusted slightly to route connectors labeled “DRIVER SIDE” and the hydraulic hose to best avoid interfer- “PSNGR SIDE”...
- Page 19 Plow Assembly 17 Connect the RH headlamp to the wiring har- NOTE: To prevent corrosion lightly coat all elec- ness end labeled “PSNGR SIDE” and the LH trical connections, ring and spade terminals with dielectric grease prior to assembly. headlamp to the end labeled “DRIVER SIDE”. Ensure connections are fully mated for proper Refer to drawing 6477.
- Page 20 18 Plow Assembly DWG NO. 6476A Truck Battery On Driver Side 11. Select an area near the drivers side fend Refer to drawing 6476. Remove the tape er for the relays. Drill three 1/8” diameter from the black corrugated loom at the holes and secure the relays with #8 x 1/2 points shown.
- Page 21 Plow Assembly 19 DWG NO. 6479 13. Connect the joystick control box to the 7-pin Black cable and the two Black wires from connector inside the truck cab. Secure the the harness to the minus (-) post of the ve- box at a safe location in the cab with the hicle’s battery.
- Page 22 QTY. DESCRIPTION QTY. NUMBER NUMBER 25011037 Clamp 950-004-033 Machine Screw #6 - 32 X 1/2” 700-10904 Machine Screw #6 - 32 X 1” 36716025 Nylon Lanyard 8” 951-003-014 Locknut #6 - 32 Nylon Insert 367-001-011 Cable Tie 14” 950-004-076 Machine Screw #10 - 24 X 1 1/2”...
- Page 23 23. Assemble side markers on the ends of the the truck. moldboard with 5/16 inch bolts, flat washers and lock nuts. Select Hiniker Cold Flow Hydraulic Oil, or an equivalent oil that meets military speci- fication 5606, for plowing in extremely cold temperatures.
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Page 24: System Checkout And Joystick Configuration
22 System Check-Out And Joystick Configuration SYSTEM CHECK-OUT backward and lowers the plow when the joystick is pushed forward. These functions can be re- NOTE: The power cable and wiring harness must versed by reassembling the joystick switch and be connected between the snowplow and truck to face plate. -
Page 25: Headlamp Aiming Procedure
Headlamp Aiming Procedure 23 Refer to the following chart then mark a sec- HEADLAMP AIMING PROCEDURE ond horizontal line below the first (line 5), as Park the vehicle with the plow attached on a required. level surface 25 ft (7.6 m) from a flat, unob- structed light-colored wall. -
Page 26: Wiring Harness Schematic Diagram
24 Wiring Harness Schematic Diagram... -
Page 27: Wiring Harness Schematic Diagram
Wiring Harness Schematic Diagram 25 DWG NO. 5657... -
Page 28: Power Unit
26 Straight Plow Power Unit DWG NO. 6586... -
Page 29: Power Unit
Straight Plow Power Unit 27 DWG NO. 6600... -
Page 30: Specifications
3/8” X 6” 1084 steel w/standard Cutting Edge highway punch Weight 467 lbs. 474 lbs. Hiniker Cold Flow Recommended Hydraulic Fluid Mil Spec 5606 or Equivalent Hydraulic Fluid Capacity 2 qts. HP6545 12 VDC 4.00” X 6.50” (100mm X 165mm) -
Page 31: Warranty
INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGE OR DAMAGES OF ANY KIND FOR LOST PROFITS OR DELAY. If requested by Hiniker, products or parts for which a warranty claim is made are to be returned freight prepaid to our factory. Any improper use, operation beyond rated capacity, substitution of parts not approved by Hiniker Company, or any alteration or repair in such manner as in our judgment affects the product materially and adversely shall void this warranty.