Related Manuals for Hiniker 9850
Summary of Contents for Hiniker 9850
- Page 1 PICKUP TRUCK SNOWPLOW V-PLOW Models 9850, 9950 OPERATOR’S MANUAL DO NOT USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND THOROUGHLY UNDERSTOOD PART NUMBER 25012268 Rev. C...
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Page 3: Table Of Contents
Table of Contents TABLE OF CONTENTS 25012268RevC 3/10 Hiniker/25012268RevC TO THE PURCHASER ........................2 SAFETY ............................3 OPERATING PROCEDURES ....................... 4 TROUBLE SHOOTING ......................... 9 MAINTENANCE ...........................11 ASSEMBLY ..........................13 SYSTEM CHECK-OUT AND JOYSTICK CONFIGURATION ............. 24 HEADLAMP AIMING PROCEDURE ................... 25 SPECIFICATIONS ........................ -
Page 4: To The Purchaser
Always obtain original Hiniker service parts. Substitute parts could adversely affect equip- ment performance and warranty. Check that your dealer has forwarded the Hiniker delivery report form along with the plow identifi- cation number because it helps maintain maxi- mum service and warranty benefits. This does... -
Page 5: Safety
Replace these with genuine Hiniker parts. Operator safety is a principle concern in equip- ment design and distribution. However, many Escaping hydraulic oil under pressure can accidents occur because a few seconds of penetrate the skin, causing serious injury. -
Page 6: Operating Procedures
Operating Procedures OPERATING PROCEDURES ATTACHING THE PLOW Attachment prongs on the truck should be mount- ed such that the bottom edge of the prongs mea- sure about 10 inches above the ground. Prong receivers on the plow frame should remain par- allel to the ground and at the correct height by fully retracting the lift cylinder with the upper lift links and bracing the frame with the stop plate... - Page 7 Operating Procedures 5 THE JOYSTICK CONTROLLER Raise and lower the plow by moving the joystick forward and backward. Hold the plow at an inter- The joystick control box has slide switches for con- mediate height by releasing the joystick from the trolling power to the snowplow and for switching “Raise”...
- Page 8 6 Operating Procedures Plow snow in the lowest truck gear to transfer maxi- PLOWING SNOW mum power to the cutting edge. Clear areas in front of buildings first. Backdrag snow away from buildings WARNING: Always wear a seat belt when by driving to the building with the plow raised, then plowing snow.
- Page 9 Operating Procedures 7 NOTE: The plow control box must be in the “float” mode to manually retract the lift cylinder rod. If the cylinder rod cannot be retracted with power on and the controller in float, loosen the packing nut on the lift cylinder up to 1 1/2 turns to reduce friction.
- Page 10 8 Operating Procedures Disconnect the three electrical connectors by pulling them straight out from the receptacles. Do not twist the connectors. Twisting will dam- age the connector pins or the wiring harness. Disconnect Plugs DWG. NO. 5233 Back inside the truck, return control of the head- lights to the truck and switch power off on the snowplow control box, then slowly back the truck out from the plow.
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Page 11: Trouble Shooting
Trouble Shooting 9 TROUBLE SHOOTING GENERAL Check that wiring harness relay connec- tions are wired correctly Check to see that the motor is wired cor- rectly with tight connections, for the proper Check for external leakage at cylinders, voltage. hoses and power unit. Check reservoir oil level. - Page 12 REMEDY Angling cylinders relieve Relief pressure set too low Have relief pressure ad- too easily or too difficultly or too high justed by Hiniker snowplow while plowing dealer Oil leaks from lift cylinder. Loose packing Tighten packing 1/8 turn Defective cylinder...
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Page 13: Maintenance
Hydraulic oil should be changed every year for DWG. NO. 6453A best performance. Select Hiniker Cold Flow Hy- draulic Oil or an equivalent oil that meets mili- Raise and lower the plow, and cycle the wings tary specification 5606, for plowing in extremely to purge any air trapped in the system. - Page 14 If re- moval or replacement of these bolts is neces- sary, purchase new bolts with threadlocker from your Hiniker dealer, or apply a commercially available threadlock, i.e., Loctite 242 (blue) to standard 5/16-18 x 3/4” grade 5 hex bolts be-...
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Page 15: Assembly
V-Plow Assembly 13 PLOW ASSEMBLY GENERAL INFORMATION PLOW ASSEMBLY WARNING: To prevent personal injury Lift the snowplow moldboard assembly to or death, be certain to keep clear of a clear level working area by hooking hoist any parts that may drop when remov- chains through the two holes in the top plate of ing bundling straps, wires or brackets. - Page 16 V-Plow Assembly links to the outside of the two lugs on the lift Place a flat washer onto the three hex bolts frame, then pin the lift cylinder between the before inserting them through the holes. two lugs on the frame assembly with the hard- Secure the bolts with flat washers and lock ware provided.
- Page 17 V-Plow Assembly 15 Remove two hydraulic cylinders from the parts box. From the hardware bag, remove O-ring/flare hydraulic adapters and two 90 O-ring/flare adapters. two 45 DWG. NO. 6454A Locate five straight O-ring/flare hydrau- lic adapters in the hardware bag. Turn the adapters into the five ports on the power unit.
- Page 18 16 V-Plow Assembly Mount the headlamp brackets to the lift frame tube with four 3/8 inch x 2 inch carriage bolts and flanged lock nuts from the hardware bag in the parts box. Remove the LH and RH headlamps from their boxes and mount on the brackets with hard- ware from the headlamp boxes.
- Page 19 V-Plow Assembly 17 NOTE: To prevent corrosion lightly coat all elec- Connect the Brown wire to solenoid trical connections, ring and spade terminals with dielectric grease prior to assembly. Connect the Blue with White stripe wire to solenoid S5. Connect the Blue wire to solenoid S6. Connect the RH headlamp to the har- ness end labeled “PSNGR SIDE”...
- Page 20 18 V-Plow Assembly DWG. NO. 6474 Truck Battery On Passenger Side WARNING: Disconnect truck battery Determine the location of the vehicle bat- before beginning electrical installa- tery. If the battery is located on the right tion to avoid shock hazard. (passenger) side or if there are two batter- ies configured as a 12 volt system then pro- The motor solenoid, underhood wiring harness,...
- Page 21 V-Plow Assembly 19 DWG. NO. 6475 Truck Battery On Driver Side Refer to drawing 6475. Remove the tape CAUTION: Ensure that the relays will from the black corrugated loom at the clear any hood lift/spring mechanisms points shown. Locate an Orange, Red, and before installation.
- Page 22 20 V-Plow Assembly DWG. NO. 6473 WARNING: Ensure that the motor so- Connect the Red fused wire from the har- lenoid and associated wiring will clear ness and the 24 inch Red cable to the plus any hood lift/spring mechanisms be- (+) terminal of the battery or battery access fore installation.
- Page 23 V-Plow Assembly 21 DWG. NO. 5295 Using a blue splice, crimp the single green 18. Locate three blue connector splices in the wire from the underhood harness into the hardware bag in the plow’s parts box. vehicle’s curbside turn signal wire. 19.
- Page 24 Prong receivers on the plow frame must be parallel to the ground before attaching the plow. DWG. NO. 5232 Select Hiniker Cold Flow Hydraulic Oil or an equivalent oil that meets military speci- fication 5606, for plowing in extremely cold temperatures.
- Page 25 V-Plow Assembly 23 NOTE: A new hydraulic lift cylinder may leak a When the cover is closed, rods from the small amount of oil until packings become satu- latch handles should extend behind the rated and produce a good seal. If leakage is ex- light brackets to hold the cover in place.
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Page 26: System Check-Out And Joystick Configuration
24 System Check-Out And Joystick Configuration SYSTEM CHECK-OUT These functions can be reversed by reassembling the joystick switch and face plate. NOTE: The power cable and wiring harnesses must be connected between the snowplow and To reverse the face plate, pry the plate away from truck to test the functions of the headlights and the controller by inserting a small screwdriver power unit. -
Page 27: Headlamp Aiming Procedure
Headlamp Aiming Procedure 25 Refer to the following chart then mark a sec- HEADLAMP AIMING PROCEDURE ond horizontal line below the first (line 5), as required. Park the vehicle with the plow attached on a level surface 25 ft (7.6 m) from a flat, unob- structed light-colored wall. - Page 28 26 Wiring Harness...
- Page 29 Wiring Harness 27 DWG NO. 5857...
- Page 30 28 V-Plow Power Unit DWG NO. 6457A...
- Page 31 Power Unit Hydraulic Circuit Diagram 29 DWG NO. 6459...
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Page 32: Specifications
CUTTING EDGE 3/8” X 6” 1084 Steel WEIGHT w/o SNOW DEFLECTOR 783 lb 817 lb (Does Not Include Weight Of Mount Kit) Hiniker Cold Flow RECOMMENDED HYDRAULIC FLUID Mil Spec 5606 Or Equivalent HYDRAULIC FLUID CAPACITY 3 QTS HIGH BEAM HEADLIGHT BULB... -
Page 33: Warranty
INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGE OR DAMAGES OF ANY KIND FOR LOST PROFITS OR DELAY. If requested by Hiniker, products or parts for which a warranty claim is made are to be returned freight prepaid to our factory. Any improper use, operation beyond rated capacity, substitution of parts not approved by Hiniker Company, or any alteration or repair in such manner as in our judgment affects the product materially and adversely shall void this warranty.