Related Manuals for Hiniker 2752
Summary of Contents for Hiniker 2752
- Page 1 PICKUP TRUCK SNOWPLOW Models 2752, 2802, 2852 OPERATOR’S MANUAL DO NOT USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND THOROUGHLY UNDERSTOOD PART NUMBER 25010839 REV. K...
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Page 3: Table Of Contents
Table of Contents TABLE OF CONTENTS 25010839 Rev. K 2/10 Hiniker/25010839RevK TO THE PURCHASER ........................2 SAFETY ............................3 OPERATING PROCEDURES ....................... 4 TROUBLE SHOOTING ......................... 9 MAINTENANCE ...........................11 ASSEMBLY ..........................13 SYSTEM CHECK-OUT AND JOYSTICK CONFIGURATION ............. 22 HEADLAMP AIMING PROCEDURE ................... 23 SPECIFICATIONS ........................ -
Page 4: To The Purchaser
This product is designed and manufactured to Check that your dealer has forwarded the give years of dependable service when properly Hiniker delivery report form along with the plow maintained and used for the purpose for which identification number because it helps maintain it is intended. -
Page 5: Safety
Replace these with genuine Hiniker parts. Operator safety is a principle concern in equip- ment design and distribution. However, many Escaping hydraulic oil under pressure can accidents occur because a few seconds of penetrate the skin, causing serious injury. -
Page 6: Operating Procedures
Operating Procedures OPERATING PROCEDURES ATTACHING THE PLOW Attachment prongs on the truck should be mounted such that the bottom edge of the prongs measure about 10 inches above the ground. Prong receivers on the plow frame should remain parallel to the ground and at the correct height by fully retracting the lift cylinder with the upper lift links before remov- ing the plow from the truck (See “Removing... - Page 7 Operating Procedures 5 Check that the plow headlamps and turn sig- Move the headlight slide switch on the control box to the “plow” position to change from the truck nals are operational, and headlamps are aimed lights to the snowplow lights. correctly.
- Page 8 6 Operating Procedures PLOWING SNOW with the entire blade width; 9 inch snow with 3/4 of the blade width; 12 inch snow with 1/2 of WARNING: Always wear a seat belt the blade width. Local conditions will determine when plowing snow. Sudden contact how much work can be done before stalling or with a hidden object can result in seri- getting stuck.
- Page 9 Operating Procedures 7 Swing the latch handle open until the latch the lift frame to fall forward, possibly causing sliders are fully removed from the attachment personal injury or damage to plow components. prongs. Retract Cylinder With Upper Lift Links DWG NO.
- Page 10 8 Operating Procedures Disconnect the electrical connectors by pulling them straight out from the receptacles. Do not twist the connectors, twisting will damage the connector pins or the wiring harness. Disconnect Plugs DWG NO. 3925 Back inside the truck, return control of the head- lights to the truck and switch power off on the snowplow control box, then slowly back the truck out from the plow.
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Page 11: Trouble Shooting
Trouble Shooting 9 TROUBLE SHOOTING GENERAL Check that wiring harness relay connec- tions are wired correctly Check to see that the motor is wired cor- rectly with tight connections, for the proper Check for external leakage at cylinders, voltage. hoses and power unit. Check reservoir oil level. - Page 12 REMEDY Angling cylinders relieve Relief pressure set too low Have relief pressure ad- too easily or too difficultly or too high justed by Hiniker snowplow while plowing dealer Oil leaks from cylinder(s) Loose packing Tighten packing 1/8 turn Defective cylinder...
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Page 13: Maintenance
Hydraulic oil should be changed every year for stored. The use of dielectric grease is recom- best performance. Select Hiniker Cold Flow Hy- mended to reduce corrosion of the contacts and draulic Oil, or an equivalent oil that meets mili- to make connecting and disconnecting easier. - Page 14 GRADE 5 BOLT TORQUE VALUES* moval or replacement of these bolts is neces- sary, purchase new bolts with threadlocker from Size Ft-lbs. your Hiniker dealer, or apply a commercially 1/4” 8-12 11-16 available threadlock, i.e., Loctite 242 (blue) or 3/8”...
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Page 15: Assembly
Maintenance 13 PLOW ASSEMBLY GENERAL INFORMATION PLOW ASSEMBLY WARNING: To prevent personal injury Place moldboard face down on cardboard or death, be certain to keep clear of or other padding that will prevent scratches any parts that may drop when remov- in the paint. - Page 16 Plow Assembly If assembling an 8 1/2’ plow, remove end- Pin the base of the cylinder between the caps from compression springs and install center lugs of the lift frame with the 3/4” x an extra spring inside each existing spring. 3”...
- Page 17 Plow Assembly 15 Bolt through the upper set of bottom holes Locate three 90 O-ring/flare adapters in in the upper links for most vehicles, then the hardware bag. secure the assembly with the 3/4 inch lock Turn the O-ring end of one adapter into the nut from the stop plate kit.
- Page 18 16 Plow Assembly carriage bolts and flanged lock nuts from the hardware bag in the parts box. Remove the LH and RH headlamps from their boxes and mount on the brackets with hardware from the headlamp boxes. Use plastic tie straps to band headlamp cable above and below the brackets at the locations shown to provide clearance for the power unit cover later.
- Page 19 Plow Assembly 17 Refer to drawing 6502. Attach the ring ter- Connect the RH headlamp to the wiring har- minal of the solid red (or red-striped) wire ness end labeled “PSNGR SIDE” and the of the power cable assembly to the terminal LH headlamp to the end labeled “DRIVER on the power unit at location 1.
- Page 20 18 Plow Assembly NOTE: To prevent corrosion lightly coat all elec- Refer to drawing 6476. Remove the tape trical connections, ring and spade terminals with from the black corrugated loom at the dielectric grease prior to assembly. points shown. Locate an Orange, Red, and two Black wires.
- Page 21 Plow Assembly 19 solenoid as a template, mark then drill two 11. Select an area near the drivers side fender for the relays. Drill three 1/8” diameter holes 3/16” diameter holes and fasten the solenoid and secure the relays with #8 x 1/2 inch self- with two 1/4 inch x 1/2 inch long self tapping tapping screws from the hardware bag in the screws from the hardware bag in the parts...
- Page 22 20 Plow Assembly 17. Remove the plug mount plate kit from the 18. Locate three blue connector splices in the hardware bag in the plow’s parts box. hardware bag in the parts box. DWG NO. 4165 Using a blue splice, crimp the single brown wire from the underhood harness into the vehicle’s driver’s side parking light wire.
- Page 23 23. Assemble side markers on the ends of the Select Hiniker Cold Flow Hydraulic Oil, or moldboard with 5/16 inch bolts, flat washers an equivalent oil that meets military speci- and lock nuts.
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Page 24: 22 System Check-Out And Joystick Configuration
22 System Check-Out And Joystick Configuration SYSTEM CHECK-OUT backward and lowers the plow when the joystick is pushed forward. These functions can be re- NOTE: The power cable and wiring harness must versed by reassembling the joystick switch and be connected between the snowplow and truck to face plate. -
Page 25: Headlamp Aiming Procedure
Headlamp Aiming Procedure 23 Refer to the following chart then mark a sec- HEADLAMP AIMING PROCEDURE ond horizontal line below the first (line 5), as Park the vehicle with the plow attached on a required. level surface 25 ft (7.6 m) from a flat, unob- structed light-colored wall. - Page 26 24 Wiring Harness...
- Page 27 Wiring Harness 25 DWG NO. 5657...
- Page 28 26 Straight Plow Power Unit DWG NO. 6586...
- Page 29 Power Unit Hydraulic Circuit Diagram 27 DWG NO. 6600...
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Page 30: Specifications
3/8” x 6” 1084 steel w/standard Cutting Edge highway punch Weight 732 lbs. 747 lbs. 773 lbs. Hiniker Cold Flow Recommended Hydraulic Fluid Mil Spec 5606 Or Equivalent Hydraulic Fluid Capacity 2 qts. High Beam Bulb One # H1, 12V 55W... -
Page 31: Warranty
INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGE OR DAMAGES OF ANY KIND FOR LOST PROFITS OR DELAY. If requested by Hiniker, products or parts for which a warranty claim is made are to be returned freight prepaid to our factory. Any improper use, operation beyond rated capacity, substitution of parts not approved by Hiniker Company, or any alteration or repair in such manner as in our judgment affects the product materially and adversely shall void this warranty.