Advantage Engineering Maximum Instruction Manual
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Advantage Engineering Maximum Instruction Manual

Portable chiller mk series
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I.O.M. #058 1/03
INSTRUCTION MANUAL
• INSTALLATION • OPERATION • MAINTENANCE
Covering
Air-Cooled models
from 5 to 30 tons
with 'HE' Instruments
ADVANTAGE ENGINEERING, INC.
525 East Stop 18 Road Greenwood, IN 46142
317-887-0729 fax: 317-881-1277
Service Department fax: 317-885-8683
www.AdvantageEngineering.com
e-mail: service@AdvantageEngineering.com

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  • Page 1 INSTRUCTION MANUAL • INSTALLATION • OPERATION • MAINTENANCE Covering Air-Cooled models from 5 to 30 tons with ‘HE’ Instruments ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, IN 46142 317-887-0729 fax: 317-881-1277 Service Department fax: 317-885-8683 www.AdvantageEngineering.com e-mail: service@AdvantageEngineering.com...
  • Page 3 INSTRUCTION MANUAL MAXIMUM ‘MK’ HE INSTRUMENT AIR-COOLED MODELS COVERING INSTALLATION OPERATION MAINTENANCE ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, IN 46142 317-887-0729 fax: 317-881-1277 Service Department fax: 317-885-8683 website: www.AdvantageEngineering.com e-mail: service@AdvantageEngineering.com...

  • Page 4: Table Of Contents

    Checking the refrigerant charge Proper cleaning procedure for brazed plate evaporators DIP switch adjustment Display / Keyboard Operation Page: 4 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 5 Water quality control Inhibited propylene glycol Sensor current vs temperature Pressure-temperature chart for R-22 refrigerant Chiller capacity and derate chart Page: 5 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 6 THIS PAGE INTENTIONALLY BLANK Page: 6...

  • Page 7: General

    MK Series Portable Chiller : Air-Cooled : HE INSTRUMENT GENERAL INTRODUCTION UNIT LOCATION EFFICIENCY SAFETY CLEAN AIR ACT MISCELLANEOUS Page: 7 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 8 The air cooled condenser on the unit will discharge a maximum of 15,000 BTU’s per hour per ton of cooling. The unit must have a minimum entering air temperature of 60°F and a maximum entering air temperature of 95°F for efficient...
  • Page 9 If the operator has any questions concerning the location and operation of the unit, contact the ADVANTAGE Service Department at 317-887-0729. Page: 9 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 10 Hot Gas Bypass Valve Refrigerant Site Glass Expansion Valve Liquid Line Solenoid Compressor Insulated Reservoir Tank Pump Liquid Receiver Caster Page: 10 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...

  • Page 11: Installation

    MK Series Portable Chiller : Air-Cooled : HE INSTRUMENT INSTALLATION GENERAL TO AND FROM PROCESS CONNECTIONS WATER SUPPLY CONNECTION AIR COOLED CONDENSER ELECTRICAL CONNECTION Page: 11 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 12 Connect to plant’s city water source. From Process : Connect to ‘Water Out’ port on process manifold MK-10A shown Page: 12 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 13 A free air space of at least two (2) feet is required at the condenser intake and six (6) feet at the condenser discharge to allow for proper air flow. Page: 13 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 14 Use of incorrect voltage will void the unit’s warranty and cause a significant hazard that may result in serious personal injury and unit damage. Page: 14 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 15 Connect the power conductor to the unit’s power supply entry terminal block or the fused disconnect switch. Some Nema 12 models may be supplied Page: 15 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 16 In either case, if the phase needs to be altered, it should be done at the main power entry. Page: 16 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...

  • Page 17: Operations

    MK Series Portable Chiller : Air-Cooled : HE INSTRUMENT OPERATIONS GENERAL START UP/OPERATIONS PROCEDURE INSTRUMENT/OPERATION SHUT DOWN Page: 17 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 18 Shut down procedure - follow this segment to shut down the unit. This segment includes information on system shut down, electrical power supply precautions, and disconnection from system. Page: 18 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 19 RESERVOIR LEVEL light. During operations, when the Typical reservoir sight glass Figure 3.2C Page: 19 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 20 When the STOP key is pressed, the shaft will slowly “coast” to a stop. As the shaft slows, the operator can identify Page: 20 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 21 Water flow rate through the process is determined by the pressure losses in the process loop. Generally, higher flow rates result in turbulent flow achieving maximum temperature control and lower maintenance. Since the evaporator in most liquid chillers is flow sensitive, the efficiency of operation is directly related to the flow of liquid.
  • Page 22 Figure 3.2H Typical low flow by-pass loop Some models may have a factory installed bypass. Adjust the valve accordingly. Page: 22 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 23 GPM flow rate. Standard models are listed in the specifications chart (figure 3.2K). The displayed flow rate should not exceed the maximum flow rate during operations. If the maximum flow rate is exceeded, a possible overload Figure 3.2K Motor HP and GPM chart Page: 23 ADVANTAGE ENGINEERING, INC.
  • Page 24 (see section 3.3 of this manual for instrument operation instructions). If the indicated flow is higher than the maximum flow rate for the unit, a throttling valve must be installed in the “from process” water line. The preferred throttling valve is a manual activated ball valve.
  • Page 25 ‘flashing red’ indication will turn ‘solid red’. The operator can clear a ‘solid red’ fault indication by pressing the START key. Page: 25 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 26 Normally, the switch will open if there is insufficient oil in the compressor crankcase or due to lack of sufficient compressor warn up before operations Page: 26 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 27 10 seconds. If the operator leaves the display in any state other than the TO PROCESS state, the display will automatically revert after 10 seconds of inactivity. Page: 27 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 28 STOP: disengages the coolant pump and the refrigerant system. Page: 28 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 29 SETUP DISPLAY window. Values are selected with the Up and DOWN arrows keys. Page: 29 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 30 UP arrow or DOWN arrow keys without first using the select key. However, if the instrument is in any Page: 30 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 31 Adr: programs the communication address. This is the number assigned to the unit in a network. 1 - 99 units selectable. Page: 31 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 32 A ‘PCt’ display will activate a continuous percent display. A ‘ALT’ display will activate a alternating display between tons and percent with a 8 second cycle. Page: 32 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 33 This light illuminates when the ‘Unt’ parameter was toggled to ‘F’. CAPACITY % DISPLAY (figure 3.3F) Figure 3.3F Page: 33 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 34 TEMP DEV: illuminates according to the current state of temperature deviation: SOLID GREEN: when the process temperature is within the programmed parameters. Page: 34 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 35 Consult the section 4.0 for troubleshooting information. For each component: SOLID GREEN: indicates the component is currently at an acceptable run condition. Page: 35 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 36 The communication display indicates the kind of exchange between the host computer and the unit. A single light is used: Page: 36 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 37 Page: 37 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 38 Press the stop button. Disengage the electrical supply to the chiller at the disconnecting device. Disconnect all process lines. Page: 38 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...

  • Page 39: Troubleshooting

    LOW FLOW HIGH PRESSURE LOW PRESSURE WATER LEVEL 4.10 FREEZESTAT 4.11 OIL PRESSURE 4.12 CRANKCASE HEATER 4.13 ELECTRONICS Page: 39 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 40 PROCESS/EVAPORATOR PUMP The centrifugal pump is designed to operate at a specific flow and pressure at the maximum run load amp draw of the motor. Too much flow can overload the motor and cause the overload circuit to open and stop the pump.
  • Page 41 If a blockage is found, back flush the evaporator and flush complete process water system. Check for low freon. The refrigerant sight glass should appear clear Page: 41 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...

  • Page 42: Freezestat

    Scroll compressors do not have a crankcase heater. Page: 42 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...

  • Page 43: Electronics

    CPU. Note: the 3 phase module is not a field repairable part. It is designed to be easily removed and replaced if a problem arises. Page: 43 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 44 THIS PAGE INTENTIONALLY BLANK Page: 44...

  • Page 45: Maintenance

    CHECKING THE REFRIGERANT CHARGE PROPER CLEANING PROCEDURE FOR BRAZED PLATE EVAPORATOR DIP SWITCH ADJUSTMENT DISPLAY / KEYBOARD OPERATION Page: 45 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 46 Clean condenser fins of dust and dirt (air cooled models only). Back flush evaporator. Check glycol/water solution ratio for operating temperature. Check system for leaks. Page: 46 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 47 Adjustment of super heat. Changing of filter-drier or drier core. Repair of a refrigeration solenoid. Valve plate replacement on compressor. Page: 47 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 48 Disengage main power supply. The operator must verify the POWER light on the Maximum display is “off”. Remove or open any access cover panel and set aside to gain access to the cooling solenoid valve.
  • Page 49 Check the solenoid valve for leakage. Restart the unit as outlined in section 3. Spring Plunger Figure 5.4F Page: 49 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 50 (if a glycol solution is used). Locate and remove the three motor wire leads from the motor wiring Pump motor Figure 5.5C Page: 50 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 51 Remove all seal parts (Figure 5.5H). Note seal Typical impeller Figure 5.5G component arrangement to facilitate reassembly. Page: 51 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 52 When the pump seal replacement Seal members Figure 5.5K procedure is complete, the operator may restart the unit according the section 3. Page: 52 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...

  • Page 53: Proper Cleaning Procedure For Brazed Plate Evaporators

    If this possibility exists, ADVANTAGE recommends filters or strainers be added to the “from process” line. If the evaporator becomes fouled there are a couple of methods for cleaning. Page: 53 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 54 FREON OUT ORIGINAL WATER OUT PORT BACKFLUSH WATER IN PORT (SUPPLY BACKFLUSHING WATER FLOW TO THIS PORT) FREON IN Page: 54 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...

  • Page 55: Dip Switch Adjustment

    CYLINDER CNT - 1 STAGE UNLOADING EXT_CONFIG - SHOW EXTENDED DISPLAY SETPOINT RANGE - 90° - 10°F CODE_PAGE - PAGE 1, 10000-1FFFF Page: 55 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 56 OFF - 1 stage of unloading SW5 - Chiller Type: ON - (default) standard, no cylinder unloading. OFF - cylinder unloading enabled, see SW4. Page: 56 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...

  • Page 57: Display / Keyboard Operation

    1. “Lo “ - Low temperature deviation limit 2. “LLL” - limit adjust 1. “LoF “ - Low flow limit 2. “FFF” - limit adjust Page: 57 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 58 THIS PAGE INTENTIONALLY BLANK Page: 58...

  • Page 59: East Stop 18 Road Greenwood, Indiana

    MK Series Portable Chiller : Air-Cooled : HE INSTRUMENT COMPONENTS WATER SYSTEM REFRIGERATION SYSTEM Page: 59 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...

  • Page 60: Refrigeration System

    (figure 6.2B). FILTER-DRIER: the filter-drier removes contaminants and moisture from the liquid refrigerant (figure 6.2C). Hermetic compressor Figure 6.2A Page: 60 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 61 Expansion Valve Figure 6.2E HIGH/LOW PRESSURESTATS: the high/low pressurestats protect the refrigeration system from unsafe operating levels. The high Page: 61 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 62 “off ” cycles. Power must be applied to the chiller previous to startup. Oil pressure safety switch: protects the compressor from lubrication failure. Page: 62 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...

  • Page 63: Related Drawings

    PHYSICAL - 7.5 / 10 ton models PHYSICAL - 15 / 20 / 25 / 30 ton models DUCT SCHEMATIC FOR AIR COOLED CHILLERS ELECTRICAL Page: 63 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...

  • Page 64: Mechanical Schematic - 5 / 7.5 / 10 Ton Models

    MK Series Portable Chiller : Air-Cooled : HE INSTRUMENT MECHANICAL SCHEMATIC - 5 / 7.5 / 10 TON MODELS Page: 64 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...

  • Page 65: Mechanical Schematic - 15 / 20 / 25 / 30 Ton Models

    MK Series Portable Chiller : Air-Cooled : HE INSTRUMENT MECHANICAL SCHEMATIC - 15 / 20 / 25 / 30 TON MODELS Page: 65 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...

  • Page 66: Physical - 5 Ton Models

    MK Series Portable Chiller : Air-Cooled : HE INSTRUMENT PHYSICAL - 5 TON MODELS Page: 66 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...

  • Page 67: Physical - 7.5 / 10 Ton Models

    MK Series Portable Chiller : Air-Cooled : HE INSTRUMENT PHYSICAL - 7.5 / 10 TON MODELS Page: 67 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 68 MK Series Portable Chiller : Air-Cooled : HE INSTRUMENT PHYSICAL - 15 20 / 25 / 30 TON MODELS 67 1/2 Page: 68 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...
  • Page 69 Gate control for exhaust air flow Manual chain control Duct to plant heating system Mating collar Chiller air exhaust port Air cooled chiller Page: 69 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...

  • Page 70: Electrical

    ELECTRICAL This electrical drawing is presented for illustration purposes only. For exact details, consult the electrical drawing supplied with your machine. Page: 70 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683...

  • Page 71: Appendix

    INHIBITED PROPYLENE GLYCOL SENSOR CURRENT VS TEMPERATURE CHART PRESSURE-TEMPERATURE CHART FOR R-22 REFRIGERANT CHILLER CAPACITY AND DERATE CHART Page: 71 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 72 MK Series Portable Chiller : Air-Cooled : HE INSTRUMENT SPECIFICATIONS MAXIMUM 'MK-A' SPECIFICATIONS 7.5A COMPRESSOR Capacity (2)10 (2)10 (2)13 (2)15 Type PROCESS PUMPS CONNECTION SIZES Process (to/from) Make-Up (inches NPT) AIR-COOLED Condenser Type CONDENSER Motor Quantity Motor HP CFM x 1000 S.P.
  • Page 73 OTHER B = Blower F = Fan R = Regulator valve SPECIAL OPTIONS Consult factory for more information Page: 73 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 74 OPERATING FREEZESTAT TEMPERATURE CUT IN CUT OUT SETTING 48°F 38°F 40°F 30°F 35°F 25°F 30°F 20°F Figure 8.3B Page: 74 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 75 • Dow Chemical - “DowFrost” (1-800-258-2436) • Monsanto “Therminol FS” (1-800-459-2665) • Advantage Engineering “Thermofluid” (1-317-887-0729) Automotive anti-freeze must never be used in industrial heat transfer applications. Automotive anti-freeze contains silicate type corrosion inhibitors designed to be compatible with automotive components.

  • Page 76: Sensor Current Vs Temperature

    White wire Black wire 210°F = 371.64 220°F = 377.51 230°F = 383.08 240°F = 388.65 250°F = 394.22 Page: 76 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...

  • Page 77: Pressure-Temperature Chart For R-22 Refrigerant

    WAREHOUSE AT 40° AND IS BROUGHT INTO A ROOM WHERE IT IS 80°, IT MAY TAKE A COUPLE OF HOURS FOR THE UNIT TO WARM UP AND THE PRESSURE TO RISE TO THE SURROUNDING AMBIENT CONDITIONS. Page: 77 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...

  • Page 78: Chiller Capacity And Derate Chart

    For ambients of 95-105°F, select the next larger capacity chiller. For ambients over 105°F, consult factory. * These ranges require special options. Page: 78 ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-0729 Fax: 317-881-1277 Service Department Fax: 317-885-8683 Email: service@AdvantageEngineering.com...
  • Page 79 © 2003 ADVANTAGE ENGINEERING, INC. RE 1 2/03...

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