Montigo RP620 Installation & Maintenance Manual
Montigo RP620 Installation & Maintenance Manual

Montigo RP620 Installation & Maintenance Manual

Rp-series indoor residential fireplace

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Installation & Maintenance Manual
WARNING
If the information in these instructions is not followed exactly, a fire or explosion
may result causing property damage, personal injury or death.
DANGER
Blank
Blank
Flammable materials
Explosion risk
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
Do not try to light any appliance.
Blank
Flammable materials
Explosion risk
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
Do not touch any electrical switch; do not use any phone in your building.
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Flammable materials
Explosion risk
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
Immediately call your gas supplier from a neighbor's phone. Follow the gas
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Blank
supplier's instructions.
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
Flammable materials
Explosion risk
falling objects
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
If you cannot reach your gas supplier, call the fire department.
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
Low temperature
Strong magnetic field
falling objects
Optical radiation
Non ionizing
Radiation
Hazardous to the
Danger of harming
radiation
Hot surface
Danger of entrapment
Environment
Danger of death
your hands
General Warning
Laser Radiation
Biohazard
Oxidising
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
falling objects
Low temperature
Strong magnetic field
Optical radiation
Non ionizing
Radiation
Hazardous to the
Danger of harming
radiation
Environment
your hands
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Low temperature
Strong magnetic field
Optical radiation
Non ionizing
Radiation
Hazardous to the
Danger of harming
radiation
Environment
your hands
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
falling objects
C
XG0777
IF YOU SMELL GAS
®
US
Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248
RP620
RP-Series
Indoor
Residential
Fireplace
NOTICE
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
CAUTION
CAUTIO N
Glass doors on gas fireplaces are extremely hot while the fireplace is on and
Glass doors on gas fireplaces are extremely hot while the fireplace is on and
remain hot even after the fireplace has been turned off. Safety screens are
remain hot even after the fireplace has been turned off.
available and can reduce the risks of severe burns. Please keep children away
equipped with a safety screen. Do not operate the fireplace without the safety
from the fireplace at all times.
screen. Keep children away from the fireplace at all times.
NOTICE
This fireplace is certified to ANSI Z21.50 / CSA 2.22 Vented Fireplace Standard as a
power assisted direct vent fireplace. This product uses outdoor air for combustion and
and exhausts combustion products outdoors.
This fireplace is
100113.1

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Summary of Contents for Montigo RP620

  • Page 1 This fireplace is certified to ANSI Z21.50 / CSA 2.22 Vented Fireplace Standard as a power assisted direct vent fireplace. This product uses outdoor air for combustion and and exhausts combustion products outdoors. ® XG0777 100113.1 Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248...
  • Page 2: Table Of Contents

    RP620 Power Vent Indoor Gas Fireplace Table of Contents Safety Alert Key ..................3 ..................3 Introduction Section A: Before You Begin ................4 Section 1: Product Dimensions and introduction ........5 - 6 Installation Section 2: Framing ..................8 - 15 Section 3: Finishing ................32 - 34...
  • Page 3: Safety Alert Key

    Introduction Congratulations on your purchase of a Montigo Fireplace. With over 30 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards.
  • Page 4: Section A: Before You Begin

    RP620 Power Vent Indoor Gas Fireplace Installation Introduction Rating label sample: Natural Gas Sample Shown Section A: Before You Begin IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS The RP-Series Power Vent fireplaces must be installed in accordance with these Instructions. Carefully read all the instructions in this manual first.
  • Page 5: Installation

    RP620 Power Vent Indoor Gas Fireplace Introduction Installation Section 1: Product Dimensions 22 3/16" 22 3/16" 15" 15" 22 3/16" 7 15/16" 15" 7 15/16" 5" 7 15/16" 5" 73 1/4" 6 11/16" 8" 73 1/4" 6 11/16" 1861 8"...
  • Page 6: Installation

    RP620 Power Vent Indoor Gas Fireplace Introduction Installation Introduction to the RP-Series Fireplace: The complete system will require a firebox, a power vent termination, an electrical control panel, and a vent system. There are 3 different power vent terminations available depending on your installation requirements.
  • Page 7: Installation

    Natural Gas and Propane Installation Code, CSA B149. Electrical Installations To operate the fireplace, Montigo supplies 20' of low voltage must conform to the local codes or, in the absence of local codes, wire from the electrical control panel.
  • Page 8: Installation

    RP620 Power Vent Indoor Gas Fireplace Installation Section 2: Framing Clearances to combustibles: To ensure the fireplace operates safely, all models must maintain When planning your installation, take into consideration the following clearances to combustibles: the area around the appliance where combustible building materials cannot be placed.
  • Page 9: Installation

    " 1334 RP620 Power Vent Indoor Gas Fireplace Installation " " " " 2303 Rear Vented " " 26" " 96" 2438 " 20" " " 1410 " 1334 " " " " 2303 Figure 3a. RP620* Rear Vented Framing Clearances Page 9 XG0777 - 100113.1...
  • Page 10: Installation

    RP620 Power Vent Indoor Gas Fireplace Installation Non-combustible Framing Assemble the non-combustible framing as shown below. " " 2303 " " " " 1334 1410 2303 " " " " 3" 1410 " Figure 4. Non-combustible framing 3" " Exploded View "...
  • Page 11: Installation

    RP620 Power Vent Indoor Gas Fireplace Installation Section 3-1: Converting to Rear Vent 3. Install the removed Rear flue cover (5" and 8") to the Top Vent outlet. Fasten the cover with included hardware, as shown in Figure 5a. RP-Series units are shipped for Top Vent installations. Follow the instructions to convert unit for Rear Vent installation.
  • Page 12: Installation

    RP620 Power Vent Indoor Gas Fireplace Installation Converting the Pressure Sensing Tube 1. Remove six screws from the firebox ceiling baffle to access pressure sensing tube from the inside of the firebox, as shown in The Top Vent pressure sensing tube must be removed and figure 6b.
  • Page 13: Installation

    RP620 Power Vent Indoor Gas Fireplace Installation Typical Framing Chase Constuction TV Framing for Top Vent installations: 26" 96" 2438 Chase Ceiling 66" 54" 1676 1372 Platform Figure 7...Framing.the.unit.-.Top.Vent Page 13 XG0777 - 100113.1...
  • Page 14: Installation

    RP620 Power Vent Indoor Gas Fireplace Installation Chase Constuction RV Framing for Rear Vent installations: 96" 26" Chase 2438 Ceiling 54" " 1372 1410 Platform Figure 7a...Framing.the.unit.-.Rear.Vent Page 14 XG0777 - 100113.1...
  • Page 15: Installation

    RP620 Power Vent Indoor Gas Fireplace Chase Constuction Installation Rear Vent with Vertical Vent Framing for Rear Vent, Vertical Vent Run installations: Firestop Require when penitrating ceilings " 96" 2438 Chase Ceiling " 1334 Platform Figure 7b...Framing.the.unit.-.Rear.Vent,.Vertical.Vent.Run Page 15 XG0777 - 100113.1...
  • Page 16: Section 3: Finishing

    RP620 Power Vent Indoor Gas Fireplace Installation Section 3: Finishing Finishing Around the Fireplace Mantels & Surrounds Non-combustible mantels and mouldings may be safely installed NOTE: National Canadian Gas Association mantel test requirements over the top and on the front of the fireplace provided that they do are for fire hazard prevention to combustible materials.
  • Page 17: Section 4: Wiring

    Installation of Electrical Supply Outlet 115V The RP620* is supplied with an external electrical control box pre- wired by the factory. The control box is connected to the fireplace with a 30 foot long 6-conductor cable that will communicate with...
  • Page 18 RP620 Power Vent Indoor Gas Fireplace Installation ELECTRICAL CONTROL BOX Flue Fuse Gas Switch Heat Wall Sensor Switch R1 R2 R3 Pre-Purge Timer 115 Volts 60Hz Power Indicator Plug White PV Speed Controller Black Post Purge Timer White Blue Yellow...
  • Page 19: Section 5: Installing The Gas Line

    To check pressures, gas valves have a provision to remove a Control Cable 1/8” MPT plug and to be fitted with a hose barb. Montigo requires a service shut off valve be located in an accessible location to isolate the appliance. Lights Figure 15.
  • Page 20: Section 6: Venting

    RP620 Power Vent Indoor Gas Fireplace Installation Section 6: Venting Vent Configurations Vent configurations can include vertical sections, horizontal sections, elbows, flex and/or rigid vent sections. The maximum length of any vent run is 80'. Follow the rules outlined below to determine your specific vent options.
  • Page 21 RP620 Power Vent Indoor Gas Fireplace Installation PV VEX58-300 Vertical Power Vent Detail Not Acceptable For installation instructions on this termination see instruction guide for the PVVEX58-300. Front View Figure 16...PVVEX58-300 Side View Wall [610 mm] Figure 16b...PVVEX58-300.restrictions. 24” Wall 24”...
  • Page 22 RP620 Power Vent Indoor Gas Fireplace Installation PVVEX58-300 Power Vent Locations PVVEX58 300 V VENTER TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED Canadian Installations US Installations Canadian Installations US Installations A= Clearance above grade, veranda, 12 in (30 cm)
  • Page 23: Side View

    RP620 Power Vent Indoor Gas Fireplace Installation PVHEX58-300 Horizontal Power Vent Detail For installation instructions on this termination see instruction guide for the PVHEX58-300. Figure 17...PVHEX58-300 Eaves / Overhang 6” 14” [152mm] [355mm] Wall 6” [152mm] 32” [813mm] 16” [406mm] Side View Figure 17a...PVHEX58-300.Termination.Clearances...
  • Page 24 RP620 Power Vent Indoor Gas Fireplace Installation PVHEX58 300 PVHEX58-300 Power Vent Locations V VENTER TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED Canadian Installations US Installations Canadian Installations US Installations A= Clearance above grade, veranda, 12 in (30 cm)
  • Page 25 RP620 Power Vent Indoor Gas Fireplace Appendix PV HFL58-300 Horizontal Power Vent Detail For installation instructions on this termination see instruction guide for the PVHFL58-300. Figure 18...PVHFL58-300 Eaves / Overhang 15” [152mm] 24” [610mm] Wall 15” [152mm] 24” [610mm] 24½”...
  • Page 26 RP620 Power Vent Indoor Gas Fireplace Installation PVHFL58-300 Power Vent Locations PVHEX58 300 V VENTER TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED Canadian Installations US Installations Canadian Installations US Installations A= Clearance above grade, veranda, 12 in (30 cm)
  • Page 27 The following components and associated Montigo part numbers are for installation of a roof or wall mounted Power Vent. Only use Montigo Vent Use any combination of rigid and flex pipe as required and in „...
  • Page 28: Section 7:Testing The System

    RP620 Power Vent Indoor Gas Fireplace Installation Section 7:Testing the System The RP620* Control and Power Vent System can be safely tested prior to finishing the fireplace enclosure. This test can be done quickly and efficiently to ensure all systems function according to the design specifications.
  • Page 29 RP620 Power Vent Indoor Gas Fireplace Installation Section 8: Removing / Installing the Safety Screen and Inner/Outer Windows Removing the outer window: Removing the screen: There are two tabs located at either end of the screen bottom. By grasping these tabs lift the screen upward into the upper track. Once...
  • Page 30 Step 4: Ensure the top edge of the glass panel is fully removed from the Follow the steps to remove, or install the RP620* fireplace window. upper outer track. Then tilt and lift away cautiously from the fireplace. Store in a safe location.
  • Page 31: Section 9: Installing The Accessories

    Optional Speckled Stones The RP620* has the option of installing the Speckled Stones which The RP620* is supplied with eight 3 lbs bags of glass firestones. Once mimic real stone. These may be spaced evenly across the burner the trim and glass door is removed, place the firestones randomly around the burners as shown in Figures 23 and 23a.
  • Page 32 Installation Optional Log Set Step 2: Identify logs in kit LGS58 The RP620* has the option of installing a drift wood log set. Once the LGS58 firestones have been installed the log set can be installed. Ensure logs are securely placed and will not tip or fall. Remove beads where logs touch the burner tray to ensure a more secure position.
  • Page 33 RP620 Power Vent Indoor Gas Fireplace Installation Ports Figure 24m. Step 5: From LGS58, Place log 5 on top of the end of the right log from LGS57 and cross the burner to log 3, see figure 24m. Place log 6 on top of the end of log 2 and cross the burner to log 3 see figure 24n.
  • Page 34 RP620 Power Vent Indoor Gas Fireplace Installation Step 7: Place the logs from LGS59 in any configuration you find pleasing over top of the light tray. Be sure to install the inner glass first. LGS59 Figure 24q. Figure 24r. Page 34...
  • Page 35 RP620 Power Vent Indoor Gas Fireplace Installation Step 2: Identify logs in kit LGS58 The RP620* has the option of installing a drift wood log set. Once LGS58 the firestones have been installed, figures , you can begin installing the log set by following the steps below, figures .
  • Page 36 RP620 Power Vent Indoor Gas Fireplace Installation Figure 25m. Ports Figure 25i. Figure 25n. Step 6: From LGS59, place log 3 in front of the ports near the middle of the burner, in front of the right log from LGS57. Place log 3 on top of log 3, see figure 25o.
  • Page 37: Operation

    RP620 Power Vent Indoor Gas Fireplace Operation FOR YOuR SAFeTY - ReAd BeFORe LIghTINg: CAUTION Glass doors on gas fireplaces are extremely hot while the fireplace is on and remain hot even after the fireplace has been turned off. Safety screens are available and can reduce the risks of severe burns.
  • Page 38: Maintenance

    RP620 Power Vent Indoor Gas Fireplace Maintenance Section 10: Cleaning and Maintenance Cleaning WARNING When the fireplace is first activated, there may be some smoking and a visible film may be left on the glass. This is a normal condition, and is the result of burning of protective coatings on new metal.
  • Page 39: Replacing Light Bulbs

    Maintenance Replacing Light Bulbs The RP620* light bulbs can be replaced in a few simple steps. Begin by disconnecting the power to the fireplace. Follow the directions for removing the screen and outer glass on page 30. Once the screen and outer glass have been successfully removed, proceed with figures 28 - 28b.
  • Page 40 RP620 Power Vent Indoor Gas Fireplace Maintenance Servicing the Burner Step 5: Follow the steps below to remove the burner to service the unit. Step 1: Remove the safety screen and outer and inner glass. Step 2: Remove firestones Figure 29d..Disconnect.the.flexible.gas.connection.line..
  • Page 41: Appendix

    The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty. Some states do not allow limitation on how long an implied warranty lasts, so the above may not apply to you.
  • Page 42: Appendix B: State Of Massachusetts

    RP620 Power Vent Indoor Gas Fireplace Appendix Appendix B: State of Massachusetts Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows:...
  • Page 43 RP620 Power Vent Indoor Gas Fireplace Notes Page 43 XG0777 - 100113.1...
  • Page 44 RP620 Single Sided Gas Fireplace Ferndale, Washington Langley, British Columbia TF: 1.800.789.6236 TF: 1.800.378.3115 FX: 1.866.3000.0927 FX: 1.604.607.6462 XG0777 - 100113.1...
  • Page 45: Installation Of Electrical Supply

    RP620 Power Vent Indoor Gas Fireplace Installation Installation Of Electrical Supply Section 3-2-1: Installing Roof Mounted Power Vent (PV VEX58-300) and Rough-in Frame () The C-View Residential Fireplace is supplied with an external electrical Control Panel pre-wired by the factory. The power control...
  • Page 46 RP620 Power Vent Indoor Gas Fireplace Installation Step 2: Install the Vent pipe female end up 2" to 3" maximum from the Step 4: Place the termination head over chase and fasten with 4 top of the chase box. Install the electrical harness (EPVH-10-100) that will screws on the vertical sides of the base plate.
  • Page 47 " RP620 Power Vent Indoor Gas Fireplace Flush Louvered Power Vent Installation " Section 3-3-2: Installing Flush Wall Mounted Power Vent (PVHEX58-300) " 2" Back Cover / Collar Outer Assembly " " " Front View " Inner Assembly 2" Louver Assembly Step 1 "...
  • Page 48 RP620 Power Vent Indoor Gas Fireplace Installation Inner Assembly Louver Assembly Step 1: Construct the support framing within the measurements as shown in Step 3: Place the front grill into the outer can assembly by inserting the top tabs figure. The dimensions shown are minimum dimensions to attached the out into the upper frame and securing the bottom with 2 screws provided.
  • Page 49 " 5" RP620 Power Vent Indoor Gas Fireplace " Installation " " Section 3-3-1: Installing Wall Mounted Power Vent (PVHEX58-300) and Rough-in Frame Power Head Framing Kit 2" " " " 13" " 13" " " PVHEX58-300 External Horizontal Power Vent...
  • Page 50 RP620 Power Vent Indoor Gas Fireplace Installation Step 1: Provide framing to support the termination as shown in figure while Step 3: Attach the power cord coming from the power head to the maintaining the minimum specification as previously listed. Next, run the power receptacle in the rough-in box.

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