Montigo RP620 Series Installation & Maintenance Manual
Montigo RP620 Series Installation & Maintenance Manual

Montigo RP620 Series Installation & Maintenance Manual

Indoor gas fireplace
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WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury,
death, or property damage.
— Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by a qualified
installer, service agency or the gas fitter.
DANGER
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and
shall be installed for the protection of children and other
at-risk individuals.
Installation & Maintenance Manual
®
C
US
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
RP620
INDOOR GAS FIREPLACE
• The installation of this fireplace must be done by a
qualified and certified gas appliance installer.
• Check local codes and read all instructions prior to
installation.
WARNING
Some materials used in the manufacturing process of this product can
expose you to Benzene which is known in the State of California to
cause cancer and birth defects or other reproductive harm. For more
information go to www.P65warnings.ca.gov
CAUTION
Installation and service must be performed by a qualified installer,
service agency or the gas fitter.
DANGER
Read and understand this manual. Improper installation, adjustment,
alteration, service or maintenance can cause serious injury, property
damage or even death. For assistance or additional information
consult a qualified installer, service agency or the gas supplier.
NOTICE
This fireplace is certified to ANSI Z21.50 / CSA 2.22 Vented Fireplace
Standard as a power assisted direct vent fireplace. This product
uses outdoor air for combustion and exhausts combustion products
outdoors.
XG0777 - 180525

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Summary of Contents for Montigo RP620 Series

  • Page 1 Installation & Maintenance Manual RP620 INDOOR GAS FIREPLACE • The installation of this fireplace must be done by a qualified and certified gas appliance installer. ® • Check local codes and read all instructions prior to installation. WARNING WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, Some materials used in the manufacturing process of this product can death, or property damage.
  • Page 2: Safety Alert Key

    Introduction Congratulations on your purchase of a Montigo Fireplace. With over 30 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards.
  • Page 3: Table Of Contents

    General Contents Safety Alert Key ....................2 Section 8: Removing & Installing Screen and Window ........ 22 Introduction ....................... 2 Removing the Screen..................... 22 Section A: Before You Begin ..................4 Removing the Outer window ..................22 Rating Plate Sample ......................4 Section 9: Installing the Accessories .............. 24 Standard Installation Checklist ..................
  • Page 4: Section A: Before You Begin

    General Section A: Before You Begin Rating Plate Sample IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS The RP Series fireplaces must be installed in accordance with these instructions. Carefully read all the instructions in this manual first. Consult the Local Gas Branch to determine the need for a permit prior to starting the installation.
  • Page 5: Standard Installation Checklist

    General Standard Installation Checklist This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this installation manual. Customer Date Installed: Install Address: Location of Fireplace: Installer: Dealer Phone: Model (circle one): RP620N-I, RP620L-I Serial #: IF NO, WHY NOT?
  • Page 6: Section 1: Product Dimensions

    General Section 1: Product Dimensions RP620 Dimensions 2154 16 " 8 " 8" 5" 8 " 2 " 8 " 2064 4 " 2 " 1861 4 " 22" 4 " 16 " 11" 1022 1140 SUPPLAY 4 " 16 " 8 "...
  • Page 7: Introduction To The Rp-Series Fireplace

    Power Vent Control Cable (Not supplied. Order required order required length from dealer) length from your Montigo Dealer) PVHFL58-300 To operate the fireplace, Montigo supplies 20' of low voltage wire PVHFL58-300 Horizontal Power Vent Horizontal Power Vent Fireplace light switch or dimmer...
  • Page 8: Section 2: Framing

    Installation Section 2: Framing Clearance Requirements: Framing clearances: Non-Combustible Zone TOP VENTED To ensure the fireplace operates safely, all models must maintain the Top Vented following clearances: " " Non-Combustible Zone Top Vented 26" 96" " 2438 " " 12" "...
  • Page 9: Non-Combustible Framing

    Installation Section 3: Venting " " Non-combustible Framing Section 3-1-1: Converting the Flue 2303 ASSEMBLE THE NON-COMBUSTIBLE FRAMING AS SHOWN BELOW 1. Remove the Rear flue cover with gasket on the flue outlet, as shown " in Figure 4. ENSURE YOU DO NOT DAMAGE THE FIBRE GASKETS. "...
  • Page 10: Converting The Pressure Sensing Tube

    Chase Constuction TV Installation Typical Framing Converting the Pressure Sensing Tube Framing for Top Vent installations The Top Vent pressure sensing tube must be removed and replaced 26" 96" 26" Chase Constuction RV 96" Chase 2438 with supplied Rear Vent pressure sensing tube. Chase ceiling Ceiling 66"...
  • Page 11: Section 3: Venting

    Installation Section 3: Venting Montigo supplies a variety of power venting options. The location of 4. Install the collars to the rear vent outlet using the included the power vent should be selected and laid out to provide the most hardware, as shown in Figure 4.b...
  • Page 12: Section 3-1-2: Converting The Pressure Sensing Tube And Air Baffle

    Installation Section 3-1-2: Converting the Pressure 3. Position the supplied Rear Vent pressure sensing tube as shown in Figure 5d. Hand tighten the compression nut by hand and then Sensing Tube and Air Baffle a half-turn with a wrench. 4. Install air baffle over Rear Vent from inside the firebox with two When the unit is converted from Top Vent to Rear Vent, the pressure screws provided at the Rear Vent.
  • Page 13: Section 3-2: Installing A Roof Mounted Vent System

    Installation Section 3-2: Installing a Roof Mounted Vent System This section applies to installations where the most efficient vent run is through the roof. Refer to Appendix A - Power Vent locations, to ensure the planned Power vent location is acceptable. Refer to the table below for vent run requirements Maximum Refer to...
  • Page 14: Section 3-3: Installing A Wall Mounted Vent System

    Installation Section 3-3: Installing a Wall Mounted Vent System This section applies to installations where the shortest possible vent run is through the wall. Refer to Appendix A - Power Vent locations, to ensure the planned Power vent location is acceptable. Refer to the table below for vent run requirements.
  • Page 15: Section 3-3-2: Venting Components

    IMPORTANT: • Montigo recommends the use of a flex section for the final pipe Please refer to your Building Envelope Engineer connected directly to the fireplace offering greater flexibility of or Waterproofing Consultant for a review of ALL installation and absorption of movement.
  • Page 16: Section 3-3-3: Heat Shields

    Installation Section 3-3-3: Heat Shields Installing a Wall Mounted RHS101 Heat shield (5"/8") Installing a Wall Mounted RHS102 Heat shield (5"/10") The RHS101 Heat shield must be used if vent pipe passes through a The RHS102 Heat shield must be used if vent pipe passes through a wall or ceiling within 6' of the unit.
  • Page 17: Section 4: Wiring

    Installation Section 4: Wiring Power Vent Prepurge Post Purge Connector Timer (1 min.) Timer (3 min.) Power Vent Fuse (5A) Power Vent LED Power Speed Control Indicator Control Panel Fuse (5A) Figure 8. (Control Panel Overview) Installing the Fireplace Control Box Installing the Wall Switch Install the Fireplace Control Box in an accessible location.
  • Page 18: Electrical Control Panel

    Installation Electrical control panel ELECTRICAL CONTROL BOX Flue Fuse Gas Switch Heat Wall Sensor Switch R1 R2 R3 Pre-Purge Timer 115 Volts 60Hz Power Indicator Plug White PV Speed Controller Black Post Purge Timer White Blue Yellow FIREPLACE CONTROLS Red Tube Wall Grey Pressure Tap Switch...
  • Page 19: Section 5: Installing The Gas Line

    PRESSURE TAP M.P.T. plug to be fitted with a hose barb. MANIFOLD PRESSURE TAP • Montigo requires a service shut off valve be located in an accessible location to isolate the gas supply. OUTLET INLET • Only install gas shut-off valves approved for use by the state, province, or other governing body in which the fireplace is being installed.
  • Page 20: Section 6: Testing The System

    Installation Section 6: Testing the system The RP620* Control and Power Vent System can be safely tested prior to finishing the fireplace enclosure. This test can be done quickly and efficiently to ensure all systems function according to the design specifications.
  • Page 21: Section 7: Finishing The Fireplace

    Installation Section 7: Finishing the fireplace Mantels and surrounds Finishing Around the Fireplace NOTE: National Canadian Gas Association mantel test requirements are for fire hazard prevention to combustible materials. Combustible facing material allowed above this point New technology, to meet consumer and government demands for the wise use of energy, has prompted us to manufacture many models of fireplaces which are hot, fuel and energy efficient.
  • Page 22: Section 8: Removing & Installing Screen And Window

    Installation Section 8: Removing & Installing Screen and Window Removing the Screen Removing the Outer window Step 1: Grasp the trim on either Step 2: Then, pull the trim from There are two tabs located at either end of the screen bottom. By grasping side of the door with the tips of the top of the door, as shown.
  • Page 23 Installation Step 2: Lift out Window Hold the Tools firmly and lift the glass panel up and out of the lower track (Into the upper track). Tilt the lower edge of the glass panel outwards. Figure 11.c Window Removal (using glass lifting tools). Ensure the top edge of the glass panel is fully removed from the upper outer track.
  • Page 24: Section 9: Installing The Accessories

    The R Series has the option of installing the cultured rocks which mimic real stone. These may be spaced at random, or in a visual pattern of your preference. See the Montigo web site for photographs and ideas. Figure 11.e Completed firestone installation...
  • Page 25: Optional Log Set

    Installation Optional Log Set Log Kit Installation Natural Gas STEP 3: Place log 1 from the second LGS58 kit in front of the ports left of the log from LGS57. Log kits used to create sequence shown: 2 LGS58, 1 LGS57, 1LGS59 LGS57 Figure 12.e STEP 4: Take log 3 from each LGS58.
  • Page 26 Installation STEP 7: From LGS58, Place log 5 on top of the end of the right log STEP 9: Place the logs from LGS59 in any configuration you find from LGS57 and cross the burner to log 3, place log 6 on top of the pleasing over top of the light tray.
  • Page 27: Optional Log Set

    Installation Optional Log Set Log Kit Installation Propane STEP 3: From LGS58, place log 3 in front of the ports and pilot. Place log 2 on the right end of B from LGS57. Log kits used to create sequence shown: 1 LGS58, 1 LGS57, 1LGS59 LGS57 Figure 12.e STEP 4: From LGS58 place log 1 behind the ports in the middle of...
  • Page 28 Installation STEP 7: LGS59, place log 4 in front of the ports, infront of B from LGS57. See figure 12j. Place log 6 across the burner tray after the end of the ports. Figure 12.j STEP 8: From LGS59, place log 2 in front of the ports near the middle of the burner, in front of the right log from LGS57.
  • Page 29 Operation FOR YOUR SAFETY - READ BEFORE LIGHTING : LIGHTING INSTRUCTIONS: TO TURN OFF GAS TO APPLIANCE: XG0777 - 180525...
  • Page 30: Section 10: Cleaning And Maintenance

    Operation Section 10: Cleaning and Maintenance General Procedure for Checking Calibration of Flue Gas Switch • Have the fireplace and installation inspected yearly. The inspection must include, but is not limited to, the following: 1. Remove the safety screen and outer glass, see appropriate •...
  • Page 31: Replacing Light Bulbs

    Appendix Replacing Light Bulbs Servicing the Burner The RP620* light bulbs can be replaced in a few simple steps. Begin STEP 1: Remove media, Lift one end of the rail up above the by disconnecting the power to the fireplace. Follow the directions firebox ceiling baffle. Pull the other end out the front of the for removing the screen and outer glass on page 30.
  • Page 32: Replacement Parts

    Appendix Replacement Parts Replacement Parts - Honeywell HSI Part RP620 NG Gas Valve RGC1004 Propane Gas Valve RGC3045 NG Pilot Assembly RPA003 Propane Pilot Assembly RPA004 Power Vent Control Box RESCB2 Outer Glass RDTRP620 Inner Glass RGL4000 Inner Door Clips RIGC-RP620 Replacement Screen RSCRP620...
  • Page 33: Appendix A: Power Vent Locations

    Appendix Appendix A: Power Vent Locations PVVEX510-300 Vertical Power Vent PVHIN58-300 Inline Power Vent with Detail TMHIN58-40 Detail For installation instructions on this termination see instruction guide For installation instructions on this power vent and termination see for the PVVEX510-300. instruction guide for the PVHIN58-300 with TMHIN58-40.
  • Page 34: Pvvex510-300 Power Vent Locations

    Appendix PVVEX58 300 PVVEX510-300 Power Vent Locations V VENTER TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED Canadian Installations US Installations Canadian Installations US Installations A= Clearance above grade, veranda, 12 in (30 cm) 12 in (30 cm) J= Clearance to nonmechanical air 6in (15 cm) for appliances <...
  • Page 35 Appendix PVHIN58-300 Inline Power Vent with TMHIN58-40 Termination Locations PVHIN58-300 / TMHIN58-40 Termination V VENTER TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED Canadian Installations US Installations Canadian Installations US Installations A= Clearance above grade, veranda, 12 in (30 cm) 12 in (30 cm) J= Clearance to nonmechanical air 6in (15 cm) for appliances <...
  • Page 36: Pvhex510-300 Horizontal Power Vent Detail

    Appendix PVHEX510-300 Horizontal Power Vent PVHFL510-300 Horizontal Power Vent Detail Detail For installation instructions on this termination see instruction guide For installation instructions on this termination see instruction guide for the PVHEX510-300. for the PVHFL510-300 Figure 16. PVHEX510-300 Figure 16.c PVHFL510-300 EAVES/OVERHANG EAVES/OVERHANG 15"...
  • Page 37 Appendix PVHEX58-300 PVHEX510-300 Power Vent Locations V VENTER TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED Canadian Installations US Installations Canadian Installations US Installations A= Clearance above grade, veranda, 12 in (30 cm) 12 in (30 cm) J= Clearance to nonmechanical air 6in (15 cm) for appliances <...
  • Page 38 Appendix PVHFL510-300 Power Vent Locations PVHEX58-300 V VENTER TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED Canadian Installations US Installations Canadian Installations US Installations A= Clearance above grade, veranda, 12 in (30 cm) 12 in (30 cm) J= Clearance to nonmechanical air 6in (15 cm) for appliances <...
  • Page 39: Appendix B: Warranty

    (collectively referred to herein as "The Companies"), warrants the option, replace or repair defective components of the appliance Montigo gas appliance (referred to herein as 'the appliance') to manufactured by the company at no charge and will also pay for...
  • Page 40: Appendix B: Warranty Continued

    In the event the installing dealer is unavailable, contact your nearest authorized Montigo dealer (www.Montigo.com) or contact Montigo direct at techsupport@ montigo.com. Ensure you have your sales receipt and the model and serial number of your appliance.
  • Page 41: Appendix C: Amendment

    Appendix Appendix C: Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as 4. INSPECTION. The state or local gas inspector of the side wall follows: horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes...
  • Page 42 Installation & Maintenance Manual RP620 Single Sided Gas Fireplace XG0777 - 180525...

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