Document The Startup - Garland MWE3W Installation And Operation Manual

INSTALLATION/OPERATION MANUAL
INSTALLATION & STARTUP (continued)

Document the Startup

All aspects of the Starup procedure must be documented using the Garland-issued form, part #4521780.
McDonald's ____________ Certification ID # _________ Store # _____________ Start-up Date ________________________
Address _______________________________ City _________________________ Model #
State / Province ____________________________ Zip Code _________________ Serial # _____________________________
□
United States
Actual Gas Type ____________
Matches Rating Plate?
Ensure grill is installed in the proper type of gas exhaust hood with the proper air draw.
1.
2. Ensure flu restrictors are fully opened or removed.
3. Ensure bottom plate is leveled side to side / front to back / diagonally, in location, under hood. Adjust casters to attain level.
REMOVE GRILL FROM UNDER THE HOOD. Turn Power Switch ON, controller displays are active, Controller displays "OFF".
4.
All platen raises automatically?
5. Lower and raise Upper Platen and insure movement is smooth and continuous. Grease shafts accordingly with a FOOD GRADE
LUBRICANT.
6. If upper platen elevation requires lowered to allow for clearance of hood, lower upper limit switch. Refer to Operations &
Installation manual for platen heights.
7. Press the POWER ON button. Controller displays "PREHEAT - AM", platen lowers. Heat indicator lights are AMBER?
8. Press the AM / PM key. This will allow the unit to heat to: Platen-425˚F(217˚C), Grill-350˚F(177˚C).
9. Grill enters SOAK mode (15:00 timer), counts down and upper platen auto calibrates at temperatures: Platen-425˚F(217˚C), Grill-
350˚F(177˚C)
10. Close valve handle and verify the unit tries to ignite four (4) times. Unit locked out to Ignition Failure?
11. GAS PRESSURE CHECKS (if applicable):
Rated Incoming Pressure
Rated Burner Pressure
12. Check micro amp reading to ensure operating micro amps ARE NO LESS THAN .8. Micro Amp reading should be between .9 –
1.2.
13. Upon Completion of auto calibration, platen raised automatically, and display reads "READY"
If upon completion of auto calibration process, upper platen does not raise, indicate message on controller. Check platen level and adjust
reed switches. Cycle power and retry.
14. Select menu item "10:1 – CLAM". Verify set temperature is reached and LED lights turn GREEN.
15. Initiate cook cycle by pushing the GREEN PUSHBUTTON. Platen lowers, and timing cycle begins.
16. Ensure the stores pyrometer is accurate and calibrated using the ice bath method.
17. Perform PROBE CALIBRATION.
18. Perform Platen Zeroing procedure & Reed Switch Calibration in "LEVEL / REED SW" mode.
19. Platen performed Auto Calibration upon completion of reed switch calibration?
20. Assist or obtain assistance with store personnel for Beef Integrity Testing, testing product 10:1 and 4:1 until desired internal
product temperatures are met.
21. Record cook times, gap settings, and any gap calibrations used to obtain beef integrity.
22. Record Calibration numbers below:
Problems / Special Circumstances / Damage:
__________________________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________________________
Name: __________________________________________________
Service Agency: __________________________________________
Sub Agent: (If Applicable) __________________________________
Are you a factory certified technician?
Date of Certification
Page 18
GARLAND CLAMSHELL GRILL START – UP FORM
ELECTRIC OR COMBINATION GAS / ELECTRIC
(FOR USE IN MODEL MWE3W/MWG3W & MWE2W/MWG2W Series grills ONLY)
Located on Certification Sticker
□ □
Canada International (List Country) __________________ Telephone # _________________________
Gas Type Electric / 3-phase
Actual Input _______________
□ 208 VAC
□ 220 VAC
YES NO
□ 230 VAC
□ 240 VAC
INSPECTION / OPERATIONAL CHECK
NOTE: CENTER PLATEN should not be checked if MWE2W / MWG2W
Flue Box Supplied by KES
Flu Restrictors located inside exhaust hood
Natural Gas 6 – 14 Inches W.C.
Propane / Butane Gas 11 – 14 Inches W.C.
Natural Gas 3.5 Inches W.C.
Propane / Butane Gas 3.5 Inches W.C.
Product Cook Times
(MWE3W & MWG3W | MWE2W & MWG2W)
CENTER
LEFT RIGHT
If Applicable
10:1
4:1
ANGUS
Calibration numbers (from CALIBRATION MENU)
MWE2W & MWG2W ONLY
2 PLATEN PRC Grills Front LT Back LT
ONLY Cal Cal
LEFT
RIGHT
Submitted by:
YES / NO
/ /
White Copy – Factory Yellow Copy – Service Agency
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
MM
□ □
MWE3W |
Circle One
Record Amps Per Line Each Contactor
Left
□ 380 VAC
Line 1
□ 400 VAC
Line 2
□ 415 VAC
Line 3
Actual Incoming __________________
Actual Incoming __________________
Actual Left ________ Center ________ Right _________
Actual Left ________ Center ________ Right _________
Calibration numbers (from CALIBRATION MENU)
MWE3W & MWG3W ONLY
Back Front Back
Reed Cal Reed Cal Zero Cal
LEFT
CENTER
RIGHT
Front RT Back RT Front LT Back LT Front RT
Cal Cal Detect Detect Detect
Accepted by:
Name: __________________________________________________
Are you satisfied with the start-up procedure that has been performed?
Please indicate any comments
__________________________________________________________________
______________________________________________
Pick Copy – Customer
/ DD / YY
□ □
MWG3W | MWE2W | MWG2W
Center
Right
If Applicable)
□
OK
□
OK
□
OK
□
OK
□ □ □
L OK | C OK | R OK
□ □ □
L OK | C OK | R OK
□ □ □
L OK | C OK | R OK
□ □ □
L OK | C OK | R OK
□ □ □
L OK | C OK | R OK
□ □ □
L OK | C OK | R OK
□ □ □
L OK | C OK | R OK
□ □ □
OK - L / C / R
□ □ □
- L / C / R
Check Platen Level
□ □ □
- L / C / R
Check Reed Switch
□ □ □
L OK | C OK | R OK
□ □ □
L OK | C OK | R OK
□
OK
□ □ □
L OK | C OK | R OK
□ □ □
L OK | C OK | R OK
□ □ □
L OK | C OK | R OK
□ □ □
L OK | C OK | R OK
□ □ □
L OK | C OK | R OK
Front
Zero Cal
Back RT
Detect
Rev 3 P/N 4521780 W(091609)
PART #4521777 (10/09/09)