Document The Startup - Garland MWE3W Installation And Operation Manual

INSTALLATION/OPERATION MANUAL
INSTALLATION & STARTUP (continued)

Document the Startup

All aspects of the Starup procedure must be documented using the Garland-issued form, part #4521780.
McDonald's ______________ Certification ID # ___________ Store # _____________ Start-up Date ________________________
Address ___________________________________ City _________________________ Model # _____________________________
State / Province ____________________________ Zip Code _____________________ Serial # _____________________________
United States
Grill Size & Type
36"
24"
1. Ensure grill is installed in the proper type of gas exhaust hood with the proper air draw.
2. Ensure flu restrictors are fully opened or removed.
3. Ensure bottom plate is leveled side to side / front to back / diagonally, in location, under hood. Adjust casters to attain
level.
4. REMOVE GRILL FROM UNDER THE HOOD. Turn Power Switch ON, controller displays are active,
Controller displays "OFF". Platen raises automatically?
5. Lower and raise Upper Platen and insure movement is smooth and continuous. Grease shafts accordingly with a
FOOD GRADE LUBRICANT.
6. If upper platen elevation requires lowered to allow for clearance of hood, lower upper limit switch. Refer to
Operations & Installation manual for platen heights.
7. Press the POWER ON button. Controller displays "PREHEAT - AM", platen lowers and alternately flashes "TOO
COOL". Heat indicator lights are AMBER?
8. Press the AM / PM key. This will allow the unit to heat to: Platen-425 F(217 C), Grill-350 F(177 C).
9. Verify that the grill has reached set temperature and begins timing down (15:00) soak.
10. Close valve handle and verify the unit tries to ignite four (4) times. Unit locked out to Ignition Failure?
11. GAS PRESSURE CHECKS (if applicable):
Rated Incoming Pressure
Rated Burner Pressure
12. Check micro amp reading to ensure operating micro amps ARE NO LESS THAN .8. Micro Amp reading
should be between .8 – 1.6.
13. Upper platen auto calibrates at temperatures: Platen-425 F(217 C), Grill-350 F(177 C)
14. Upon Completion of auto calibration, platen raised automatically, and display reads "READY"
If upon completion of auto calibration process, upper platen does not raise, indicate message on controller.
Check platen level and adjust reed switches. Cycle power and retry.
15. Controller displays "Grill Ready In:" and counts down from 15:00.
16. Select menu item "10:1 – CLAM". Verify set temperature is reached and LED lights turn GREEN.
17. Initiate cook cycle by pushing the GREEN PUSHBUTTON. Platen lowers, and timing cycle begins.
18. Ensure the stores pyrometer is accurate and calibrated using the ice bath method.
19. Perform PROBE CALIBRATION.
20. Perform Platen Zeroing procedure.
21. Perform REED Switch Calibration.
22. Enter CALIBRATION menu and perform a "FORCE AUTO CAL"
23. Assist or obtain assistance with store personnel for Beef Integrity Testing, testing product 10:1 and 4:1
until desired internal product temperatures are met.
24. Record cook times, gap settings, and any gap calibrations used to obtain beef integrity.
25. Record Calibration numbers below:
Problems / Special Circumstances / Damage:
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
Name: __________________________________________________
Service Agency: __________________________________________
Sub Agent: (If Applicable) __________________________________
Are you a factory certified technician?
Date of Certification
Page 16
GARLAND CLAMSHELL GRILL START – UP FORM
ELECTRIC OR COMBINATION GAS / ELECTRIC
(FOR USE IN MODEL MWE3/MWG3 Series grills ONLY)
Located on Certification Sticker
Canada International (List Country) ______________________ Telephone # _________________________
Gas Type
Actual Gas Type ____________
Platens Locations:
L C R Propane Gas
Natural Gas
Butane Gas
Other (please specify)
___________________________
INSPECTION / OPERATIONAL CHECK
Flue Box Supplied by KES
Flu Restrictors located inside exhaust hood
Natural Gas 6 – 14 Inches W.C.
Propane / Butane Gas 11 – 14 Inches W.C.
Natural Gas 3.5 Inches W.C.
Propane / Butane Gas 10 Inches W.C.
Product Cook Times
Product Cook
Time
LEFT 10:1 LEFT
4:1 CENTER
CTR 10:1 RIGHT
4:1
RIGHT 10:1
4:1
Submitted by:
YES / NO
/ /
White Copy – Factory
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
Electric / 3-phase
Actual Input _______________
208 VAC 380 VAC Line 1
220 VAC 400 VAC
Line 2
230 VAC 415 VAC
240 VAC
Line 3
Actual Incoming __________________
Actual Incoming __________________
Actual Left ________ Center ________ Right _________
Actual Left ________ Center ________ Right _________
Calibration numbers (from CALIBRATION MENU)
Back Reed Front Reed
Cal Cal
Accepted by:
Name: __________________________________________________
Are you satisfied with the start-up procedure that has been
performed?
Please indicate any comments
________________________________________________________
________________________________________________________
Yellow Copy – Service Agency Pick Copy – Customer
MM / DD / YY
Record Amps Per Line
Each Contactor
Left Center Right
OK
OK
OK
OK
OK
OK
OK Adjusted
OK
L OK / C OK / R OK
L OK / C OK / R OK
L OK / C OK / R OK
OK
OK - L / C / R
Check Platen Level - L / C / R
Check Reed Switch - L / C / R
L OK / C OK / R OK
L OK / C OK / R OK
L OK / C OK / R OK
OK
L OK / C OK / R OK
L OK / C OK / R OK
L OK / C OK / R OK
L OK / C OK / R OK
L OK / C OK / R OK
L OK / C OK / R OK
Back Zero Front Zero
Cal Cal
Rev 2 P/N 4521780 W(070208)
PART #4521777 (08/18/09)