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Osburn 1100 Owner's Manual

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OWNER`S MANUAL
1100 MODEL STOVE
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED
WOODSTOVE
Verified and tested following
ULC S627 and UL 1482 Standards
by:
Manufactured by : STOVE BUILDER INTERNATIONAL INC.
1700, Léon-Harmel, Québec (Québec) G1N 4R9
Tel : (418 ) 527-3060
Fax : (418 ) 527-4311
www.osburn-mfg.com
READ AND KEEP THIS MANUAL FOR REFERENCE
45127

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  • Page 1 OWNER`S MANUAL 1100 MODEL STOVE US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOODSTOVE Verified and tested following ULC S627 and UL 1482 Standards Manufactured by : STOVE BUILDER INTERNATIONAL INC. 1700, Léon-Harmel, Québec (Québec) G1N 4R9 Tel : (418 ) 527-3060 Fax : (418 ) 527-4311 www.osburn-mfg.com...
  • Page 2 Keep your sales invoice. We also recommend that you register your warranty online www.osburn-mfg.com Registering your warranty online will help us track rapidly the information we need on your stove.

  • Page 3: Table Of Contents

    ..........................28 EMOVAL SING RAWER 3.3 C ..............................30 HIMNEY LEANING 3.4 B ........................31 AFFLE NSTALLATION AND RICK OTES 3.5 S .......................... 32 ECONDARY EPLACEMENT 4- TROUBLESHOOTING ................................33 5 – SPECIFICATIONS................................... 34 OSBURN LIMITED LIFETIME WARRANTY ......................... 35...
  • Page 4 15.4" 23.4" 390mm 594mm 20.8" 528mm 18.4" 469mm 29.5" 28.2" 27.1" 748mm 717mm 689mm 20.0" 508mm 18.0" 456mm 23.3" 591mm 23.4" 594mm Figure 1...

  • Page 5: Section 1.0 - Installation Requirements

    In addition to the national installation codes, local building and/or fire officials (or other authorities having jurisdiction) should be contacted to determine what restrictions and installation requirements might locally apply. When installed and operated as described in these instructions, the 1100 is intended to be used as the following: as a residential freestanding stove with vertical or horizontal connector.

  • Page 6: Venting Requirements

    IF THE FIREPLACE HAS BEEN MODIFIED TO ACCOMMODATE THE INSERT. 1.2 Venting requirements The flue is a critical component to a satisfactory installation. Your Osburn will attain its best performance if installed with a chimney that generates its own draft. The minimum requirement of a flue will be the...

  • Page 7: Esidential Nstallation Nstructions

    Note: If outside air for combustion is to be used it should be provided for at this time. This requires that the Osburn Fresh Air Kit Wood (#OA10500) be installed (refer to the installation instructions which are provided in the outside air kit). Install the unit.

  • Page 8: Installation

    CHIMNEY ADAPTOR DOUBLE WALL CONNECTOR DOUBLE WALL 45° ELBOW OSBURN 1100 Figure1.1 Necessary installation components. Note: For manufactured home installations in the USA, the stove must be grounded to the frame of the home using a # 8 ground wire with approved terminations and star lock washers.
  • Page 9 Proper ventilation is required. If an occupant has respiratory problems, mechanically filtered ventilation or heat recovery ventilation is recommended. Where lesser clearances are desired, consult your local authority as regulations may vary regarding the use of clearance reducing devices. Listed wall and floor shields are available to reduce clearances, and most building codes provide information on materials which may be used to reduce clearances.

  • Page 10: Door Overlay Installation

    1.5.2 Door overlay installation In order to complete the assembly of your freestanding Osburn 1100 wood stove, you need to install the door overlay. See table 1.1.3 below for installation instructions : 1- Position the overlay on the door frame and fix it in place from behind using the 4 screws.

  • Page 11: Clearances To Combustibles

    1.5.3 Clearances to combustibles Clearances to any combustibles when measured directly out from the front and up from the top of the stove, must be a minimum of 48" (1219 mm). The stove should be placed to maintain the minimum clearances to combustible walls specified for the connector used. Table 1.1 MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS VERTICAL...
  • Page 12 1.5.3.1 Reduced clearances to combustibles You may decrease the clearances by installing heat radiation shields between the walls or the ceiling and the stove. These heat radiation shields must be installed permanently, and can include sheet metal, a rigid non-combustible sheet or a masonry wall. Clearances of not less than 1"...
  • Page 13 Graphic 1 A- Clearance to combustible material with no protection. B- 500 mm (20 po.) minimum; C- 25 mm (1 po.) minimum; D- Between 25 mm (1 po.) and 75 mm (3 po.) ; E- 75 mm (3 po.) minimum; F- 450 mm (18 po.) minimum.
  • Page 14 A- 25 mm (1 po.) minimum; 1- Combustible wall ; 2- Non-combustible spacer; 3- 0.61 mm (0.024") sheet metal. Graphic 3 A- 25 mm (1 po.) minimum; 1- Combustible wall; 2- Non-combustible spacer; 3- Fire-proof support; 4- Ceramic tile or equivalent non-combustible material. _____________________________________________________________________________ Graphic 4 A- 25 mm (1 po.) minimum;...
  • Page 15 1- Combustible wall; 2- Non-combustible spacer; 3- Brick. Graphic 6 A- 25 mm (1 po.) minimum; 1- Combustible wall; 2- Non-combustible spacer; 3- 0.61 mm (0.024") sheet metal; 4- Brick...

  • Page 16: Suitable Fireplace Dimensions

    Please refer to local building codes for suitable floor protection materials. FRONT SIDES BACK 18” (458 mm) 8” (200 mm) 8” (200 mm) Canada Canada Canada 16" (406mm) 8" (200mm) 8" (200mm) Figure 1.2 1.5.4 Suitable fireplace dimensions Figure 1.3...

  • Page 17: Installation Instructions

    Figure 1.4 1.5.5. Installation instructions Inspect the fireplace according to the safety information and fireplace requirements and have it cleaned and/or upgraded as necessary. If the installation of the unit renders the existing damper control inaccessible, it will be necessary to either secure the damper wide open, or remove it entirely. An inaccessible damper which may fall shut later could cause smoke to enter the room.

  • Page 18: Chimney System

    1.6 Chimney System 1.6.1 Definitions For clarity, the following definitions should be used with respect to these instructions: consists of the off the top of the stove, and a , which joins to the chimney system connector chimney connector and terminates outside the building envelope. can be a (of masonry construction with an inside liner), or a chimney...

  • Page 19: Residential Close Clearances Chimney System

    1.6.2.2 Residential Close Clearances Chimney System In addition to the requirements of section 1.6.2.1 the following components are required for residential close clearances installations: Double walled connectors must be used instead of single walled connectors 1.6.3 General Installation Requirements DO NOT F AUTION RAMED PACE...
  • Page 20 Figure 1.5 - Joints in Chimney System We recommend that you use Avoid 90 degree eblows two 45 degree elbows instead...

  • Page 21: Chimney Systems

    1.6.3.2 Chimney Systems The minimum chimney size is 6" (152 mm) in diameter. The minimum overall height of the chimney system, measured from the base of the appliance is 12' (3.66m). Existing masonry and metal chimneys should be inspected to check for deterioration and to determine if they meet the minimum installation requirements;...

  • Page 22: Exterior Chimney

    1.6.3.4 Draft Your Osburn stove will attain its best performance if installed with a chimney system that has proper draft. (Draft is the force that moves air from the appliance up through the chimney and is predominantly affected by the height and diameter of the chimney, and the stack temperatures of the stove).
  • Page 23 Figure 1.8 Connections to a Factory Built Chimney (Interior Shown) Figure 1.9 Connection to a Factory Built Chimney (Exterior Shown)

  • Page 24: Operation

    Do not abuse the unit, either by over firing or by using wood or combustibles with salt content, or harmful chemicals. Misuse is not covered by warranty. Even though your Osburn has been specifically designed and tested to prevent smoke spillage, always open the door slowly as this will minimise the likelihood of smoke spillage or a back draft of flame or smoke into the room.

  • Page 25: Fuel

    Fuel for the stove must not be stored closer than the required clearances to combustibles and not in the space required for charging and ash removal. Your Osburn stove is designed to burn . Do not burn coal, charcoal, ORDWOOD or trash in the unit.

  • Page 26: Simple Wood Moisture Test

    Table 2.1 Common Heating Values of Cordwood Hardwoods Million Btu/Cord Softwoods Million Btu/Cord Birch 23.6 Douglas Fir 20.6 White Oak 28.3 Hemlock 17.1 Alder 17.6 Jack Pine 18.4 2.2.1 Simple Wood Moisture Test Add one large piece of wood to the top of an established fire. If it starts to burn on three sides. Within one minute, it is dry and seasoned and right for burning.
  • Page 27 Ideally the large kindling should be burned until a thick bed of red embers is obtained. At that point, add cordwood fuel and continue to operate the draft control wide open until the fire is well established. Once the firebox is hot, the draft control can be partially closed by moving the handle to the left to adjust the intensity of the fire.

  • Page 28: Maintaining The Fire

    2.5 Maintaining The Fire Your Osburn stove will work best if a thick bed of hot embers is maintained in the bottom of the firebox, and a minimum of two large pieces of seasoned fuel are added. Combustion efficiency is largely related to establishing a hot ember bed, and hot firebox temperatures.

  • Page 29: Optional) Fan Installation And Operation

    2.6 (Optional) Fan Installation and Operation Allow the stove to reach operating temperature (approximately one hour), before turning on the fan, since increased airflow from the fan will remove heat and affect the start-up combustion efficiency. NSURE ONTACT URFACE TOVE REVENT LECTRICAL HOCK...
  • Page 30 1. Make sure the fire is out, and the stove is cold. 2. Lift the ash dump plug at the left rear of the firebox by hooking the poker through the loop on the cover and lifting up. 3. Push the ashes through the hole and leave some ashes to cover the ash dump plug once it is replaced.

  • Page 31: Chimney Cleaning

    Osburn dealer. Your Osburn stove has been designed to reduce the amount of creosote produced. Even so, the chimney connector pipe and chimney should be inspected at least once every two months during the heating season to determine if a creosote build-up has occurred.

  • Page 32: Baffle Installation And Brick Notes

    3.4 Baffle Installation and Brick Notes Follow these instructions to remove the baffle: Lift the front bricks over the front of baffle support and out Raise the front baffle support up to right and move the left end down and out the door. Remove the rear secondary air tube, see section 4.6.

  • Page 33: Secondary Air Tube Replacement

    BRICK LAYOUT Figure 3.3 3.5 Secondary Air Tube Replacement (See Figure 3.4) Remove cotter pin at LH end of tube. Slide tube to right and lower tube end below LH plenum. Slide tube to left to remove. Reassemble in reverse order using a new cotter pin. The cotter pin is a hammerlock style and locks into place by hitting the head sharply with a hammer.

  • Page 34: 4- Troubleshooting

    4- Troubleshooting Symptom Possible Cause Corrective Action Down draft Upgrade chimney Smoke in room Chimney blocked Clean chimney Chimney damper shut Open or remove damper Baffle out of position Correctly position baffle New paint is curing Refer to instructions Low draw Upgrade chimney Wood burns Wet or decayed wood...

  • Page 35: Specifications

    5 – Specifications FUEL TYPE Cordwood TEST STANDARDS ULC S627 (CSA B366.2) & UL 1482 residential and mobile home. ULC S628 & UL 907 fireplace inserts. U.S. Environmental Protection Agency. Passed July 1990 emissions standards. EPA Emissions rate: 2.9 g/hr average Recommended surface : 500 to 1400 sq.

  • Page 36: Osburn Limited Lifetime Warranty

    Proof of purchase (dated bill of sale), model name and serial number must be supplied when making any warranty claim to your OSBURN dealer.

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