Osburn 1100 Owner's Manual

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OWNER`S MANUAL
1100 MODEL STOVE
US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOODSTOVE
 
Verified and tested following
STOVE BUILDER INTERNATIONAL INC.
250, de Copenhague,
ULC S627 and UL 1482 Standards by:
Saint-Augustin-de-Desmaures
(Quebec), Canada G3A 2H3
Tel: (418) 878-3040
Fax: (418) 878-3001
www.osburn-mfg.com
This manual is available for free download on the manufacturer's web site. It is a copyrighted
document. Re-sale is strictly prohibited. The manufacturer may update this manual from time
to time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.
READ AND KEEP THIS MANUAL FOR REFERENCE
45127A
Printed in Canada
20-02-2012

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  • Page 1 OWNER`S MANUAL 1100 MODEL STOVE US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOODSTOVE   Verified and tested following STOVE BUILDER INTERNATIONAL INC. 250, de Copenhague, ULC S627 and UL 1482 Standards by: Saint-Augustin-de-Desmaures (Quebec), Canada G3A 2H3 Tel: (418) 878-3040 Fax: (418) 878-3001 www.osburn-mfg.com...
  • Page 2: Introduction

    To receive full warranty coverage, you will need to show evidence of the date you purchased your stove. Keep your sales invoice. We also recommend that you register your warranty online at www.osburn-mfg.com/warranty-registration.aspx Registering your warranty online will help us track rapidly the information we need on your stove...
  • Page 3: Table Of Contents

    ....................29   HIMNEY LEANING ..........................31   AFFLE NSTALLATION AND RICK OTES ..................32   RICK AYOUT ............................. 33   ECONDARY EPLACEMENT ....................33   TROUBLESHOOTING ..........................34   SPECIFICATIONS ............................35   OSBURN LIMITED LIFETIME WARRANTY ..................36  ...
  • Page 4: Overall Stove Dimensions

    OVERALL STOVE DIMENSIONS Figure 1...
  • Page 5: Installation Requirements

    Hearth mount stove for masonry or zero clearance fireplaces. The 1100 is not intended for installation in a sleeping room. * The 1100 wood stove is ‘mobile home approved’ only with the pedestal option and with optional OA10500 and AC02090.
  • Page 6: Manufactured (Mobile) Home Installations - Additional Requirements

    CHIMNEY ADAPTOR DOUBLE WALL CONNECTOR DOUBLE WALL 45° ELBOW OSBURN 1100 Figure1.1 Necessary installation components. Note: For manufactured home installations in the USA, the stove must be grounded to the frame of the home using a # 8 ground wire with approved terminations and star lock washers.
  • Page 7: Installation

    INSTALLATION When installed and operated as described in these instructions, the Osburn 2000 wood stove is suitable for use as a freestanding wood stove in residential installations. The E.P.A Osburn wood stove is not intended for installation in a bedroom.
  • Page 8: Door Overlay Installation

    DOOR OVERLAY INSTALLATION In order to complete the assembly of your freestanding Osburn 1100 wood stove, you need to install the door overlay. See Figure 1.2 below for installation instructions : 1- Position the overlay on the door frame and fix it in place from behind using the 4 screws.
  • Page 9: Clearances To Combustibles And Floor Protector

    CLEARANCES TO COMBUSTIBLES AND FLOOR PROTECTOR To install your appliance correctly, it is extremely important to respect all clearances to any combustibles as indicated on your stove’s certification label. Clearances to combustible materials (see figure 1.3 to match each letter to a clearance) CLEARANCES (SINGLE WALL PIPE) CANADA 20"...
  • Page 10 FIGURE 1.3 Clearances to combustible materials and floor protection...
  • Page 11 Floor protector If the stove is to be installed on top of a combustible floor, it must be guarded by a non combustible material as shown on figure 1.3 (see the dotted line area). FLOOR PROTECTOR* CANADA 8’’ (203 mm) – Note 1 N/A (Canada only) 8’’...
  • Page 12 Reducing Clearances With Shielding TYPE OF PROTECTION Sides and Rear/Back Sheet metal, a minimum of 0,024" (0,61mm) spaced out at least 1" (25mm) by non-combustible spacers (see graphic 2). Ceramic tiles, or an equivalent non-combustible material on fire-proof supports spaced out at least 1" (25 mm) by non-combustible spacers (see graphic 3).
  • Page 13 Graphic 1 A- Minimum clearance required between the appliance and an unshielded combustible ceiling. B- 20 in. (500 mm) minimum; C- 1 in. (25 mm) minimum; D- Between 1 in. and 3 in. (25 mm and 75 mm); E- 3 in.(75 mm) minimum; F- 18 in.
  • Page 14 Graphic 2 A- 1 in.(25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- 0.024’’ (0.61mm) sheet metal. Graphic 3 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- Non-combustible support; 4- Ceramic tile or non-combustible material. Graphic 4 A- 1 in.
  • Page 15 Graphic 5 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- Brick. Graphique 6 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- 0.024’’ (0.61 mm) thick sheet metal; 4- Brick.
  • Page 16: Chimney System

    CHIMNEY SYSTEM DEFINITIONS For clarity, the following definitions should be used with respect to these instructions: consists of the off the top of the stove, and a , which chimney system connector chimney joins to the connector and terminates outside the building envelope. can be a (of masonry construction with an inside liner), or a chimney...
  • Page 17: Residential Close Clearances Chimney System

    RESIDENTIAL CLOSE CLEARANCES CHIMNEY SYSTEM In addition to the requirements of section 1.6.2.1 the following components are required for residential close clearances installations: Double walled connectors must be used instead of single walled connectors GENERAL INSTALLATION REQUIREMENTS DO NOT F AUTION RAMED PACE...
  • Page 18  The connector must not pass through any combustible material, nor may it pass through a concealed space (such as an attic, roof space, or closet). If passing through a wall, ceiling, or into a masonry chimney, use either chimney components listed for that specific use, or means acceptable to local authorities having jurisdiction over the installation.
  • Page 19: Chimney Systems

     The assembly should be as short and direct as possible between the stove and chimney (See figure 2.4 (A)). The use of two 45 degree elbows (See figure 2.4 (C)) is often preferable to a single 90 degree elbow (See figure 2.4 (B)) because less turbulence is created in the exhaust flow and they result in less horizontal run.
  • Page 20: Exterior Chimney

    Figure 1.6 – Chimney height EXTERIOR CHIMNEY Chimneys constructed outside of the home on an exterior wall should be avoided if possible, especially in colder climates. Exterior chimneys may not draft well and in fact may down draft (reverse flow) due to the difficulty in heating them up to operating temperature while trying to evacuate the stack gases.
  • Page 21: Typical Types Of Chimney Systems

    TYPICAL TYPES OF CHIMNEY SYSTEMS There are basically two types of chimney systems; one employs an existing masonry chimney, while the other employs a manufactured or factory built chimney. In either system the chimney may be of an interior or an exterior type. The following illustrations are provided to demonstrate the basic components required for a proper and safe installation.
  • Page 22   Figure 1.8 Connections to a Factory Built Chimney (Interior Shown) Figure 1.9 Connection to a Factory Built Chimney (Exterior Shown)
  • Page 23: Operation

    Do not abuse the unit, either by over firing or by using wood or combustibles with salt content, or harmful chemicals. Misuse is not covered by warranty. Even though your Osburn has been specifically designed and tested to prevent smoke spillage, always open the door slowly as this will minimise the likelihood of smoke spillage or a back draft of flame or smoke into the room.
  • Page 24: Fuel

    FUEL Fuel for the stove must not be stored closer than the required clearances to combustibles and not in the space required for charging and ash removal. Your Osburn stove is designed to burn . Do not burn coal, ORDWOOD charcoal, or trash in the unit.
  • Page 25: Simple Wood Moisture Test

    SIMPLE WOOD MOISTURE TEST Add one large piece of wood to the top of an established fire. If it starts to burn on three sides. Within one minute, it is dry and seasoned and right for burning. If it turns black and starts to burn.
  • Page 26 Open the draft control (located on the front of the stove) fully by moving it from the left to the right, as shown in Figure 2.1 and as indicated on the ash shelf trim. Use the following table to adjust the draft control to the desired burn rate: DRAFT SETTING BURN RATE Low &...
  • Page 27: Maintaining The Fire

    MAINTAINING THE FIRE Your Osburn stove will work best if a thick bed of hot embers is maintained in the bottom of the firebox, and a minimum of two large pieces of seasoned fuel are added. Combustion efficiency is largely related to establishing a hot ember bed, and hot firebox temperatures.
  • Page 28: (Optional) Fan Installation And Operation

    (OPTIONAL) FAN INSTALLATION AND OPERATION Allow the stove to reach operating temperature (approximately one hour), before turning on the fan, since increased airflow from the fan will remove heat and affect the start-up combustion efficiency. NSURE ONTACT URFACE TOVE REVENT LECTRICAL HOCK AMAGE...
  • Page 29: Maintenance

    MAINTENANCE CARE AND CLEANING Clean the stove frequently so that soot, ash and creosote do not accumulate. Do not attempt to clean the stove, glass or door when the unit is hot. Special care must be taken with Gold surfaces in order to maintain the finish at its original brilliance. Do not use an abrasive glass cleaner which will scratch the glass or gold finish.
  • Page 30 Figure 3.1 Ash removal 5. Cover the plug with the remaining ashes and continue operation of your stove as usual. The Ash Drawer is shown in Figure 3.1 and can be removed by pulling it out toward you. Lift the Ash Drawer slightly or the pedestal base may get scratched. Close the rear half of the Ash Drawer lid to prevent spillage.
  • Page 31: Chimney Cleaning

    Osburn dealer. Your Osburn stove has been designed to reduce the amount of creosote produced. Even so, the chimney connector pipe and chimney should be inspected at least once every two months during the heating season to determine if a creosote build-up has occurred.
  • Page 32: Baffle Installation And Brick Notes

    BAFFLE INSTALLATION AND BRICK NOTES Follow these instructions to remove the baffle: Lift the front bricks over the front of baffle support and out Raise the front baffle support up to right and move the left end down and out the door.
  • Page 33: Brick Layout

    BRICK LAYOUT Figure 3.3 SECONDARY AIR TUBE REPLACEMENT (See Figure 3.4) Remove cotter pin at LH end of tube. Slide tube to right and lower tube end below LH plenum. Slide tube to left to remove. Reassemble in reverse order using a new cotter pin. The cotter pin is a hammerlock style and locks into place by hitting the head sharply with a hammer.
  • Page 34: Troubleshooting

    TROUBLESHOOTING Symptom Possible Cause Corrective Action Down draft Upgrade chimney Smoke in room Chimney blocked Clean chimney Chimney damper shut Open or remove damper Baffle out of position Correctly position baffle New paint is curing Refer to instructions Low draw Upgrade chimney Wood burns Wet or decayed wood...
  • Page 35: Specifications

    SPECIFICATIONS FUEL TYPE Cordwood TEST STANDARDS ULC S627 (CSA B366.2) & UL 1482 residential and mobile home. ULC S628 & UL 907 fireplace inserts. U.S. Environmental Protection Agency. Passed July 1990 emissions standards. EPA Emissions rate: 2.9 g/hr average Recommended surface : 500 to 1400 sq. ft. Heating capacity* –...
  • Page 36: Osburn Limited Lifetime Warranty

    Paint (peeling), gaskets, insulation, firebrick, and ceramic fibre 1 year blankets. *Pictures required Shall your unit or a components be defective, contact immediately your OSBURN dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment:  ...

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