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Instructions – Parts List
1:1 RATIO
Fast-Ballt Pumps
For non–abrasive and non–corrosive oils and lubricants only.
180 psi (1.2 MPa, 12.4 bar) Maximum Air and Fluid Working Pressure
Oil Pumps
CAUTION
These pumps are designed to pump lubricating
fluids only.
Model No. 222051, Series E
Universal Pump
Model No. 222103, Series E
55-Gallon Drum, Bung-Mount Pump
Model No. 222104, Series E
275-Gallon Tank, Bung-Mount Pump
Important Safety instructions
Read all warnings and instructions in this manual.
Save these instructions.
See page 2 for Table of Contents.
Model 222051
Models 222103
307906V
05939B
222104
05940B
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Table of Contents
Related Manuals for Graco Fast-Ball 222104
Summary of Contents for Graco Fast-Ball 222104
- Page 1 Model No. 222051, Series E Universal Pump Model No. 222103, Series E 55-Gallon Drum, Bung-Mount Pump Model No. 222104, Series E 275-Gallon Tank, Bung-Mount Pump Important Safety instructions Read all warnings and instructions in this manual. Save these instructions.
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Page 2: Table Of Contents
Table of Contents Warnings ........Installation . - Page 3 SKIN INJECTION HAZARD Fluid from the dispensing valve, leaks, or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. D If a fluid injection injury occurs, get immediate surgical treatment.
- Page 4 FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. D Ground the equipment and the object being lubricated. See Grounding on page 6. D If there is any static sparking or you feel an electric shock while using this equipment, stop dispensing immediately.
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Page 5: Installation
Air shutoff valve Air filter Air regulator and gauge Air motor lubricator Bleed-type master air valve (required, Part No. 110223) Air and fluid hose kits Ground wire (required, Part No. 222011) Fluid shutoff valve Fig. 1 Install the accessories in the order shown in the typical installation in Fig. 1. The installation shown in Fig. 1 is only a guide for selecting and installing a pump;... - Page 6 D Extension Tubes: Pump models 222103 and 222104 have extensions tubes. An extension tube may be added to the Universal pump for use in submerged applications. To install, apply PTFE tape to the female threads at the top of the tube.
- Page 7 D Wall Bracket: Use the wall bracket (J) for wall mounting the Universal pump. This wall bracket is sized to fit any Graco pump designed to use a 2-in. bung adapter. Order Part No. 203987. D Runaway Valve: Install a pump runaway valve to shut off the air to the pump when the pump acceler- ates beyond the pre-adjusted setting.
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Page 8: Operation
Pressure Relief Procedure WARNING PRESSURIZED FLUID HAZARD This equipment stays pressurized until pressure is manually relieved. To reduce the risk of serious injury from moving parts, pressurized fluid, accidental spray from the valve, or splashing fluid, follow this procedure whenever you do any of the following: D Are instructed to relieve pressure D Stop dispensing D Check, clean, or service any system equipment... -
Page 9: Troubleshooting
Problem Pump does not run. There is no fluid demand. Air supply is insufficient. Fluid outlet line or intake valve is clogged. Air motor parts are worn or damaged. Pump speeds up or runs Material viscosity is too high. erratically. Pump throat packings, piston or piston packings, or intake valve is worn. -
Page 10: Service
NOTE: Clean and inspect all parts for wear or damage when disassembled. Replace parts as needed. Repair Kit 247431 is available. For the best results, use all the parts in the kit. Parts included in the kit are marked with an asterisk in the text, figures, Parts Drawing, and Parts List. - Page 11 10. Place the ball (18) on the fluid piston (19c). 11. Apply thread sealant to the threads of the fluid piston (19), screw the fluid piston onto the piston rod (10), and torque to 23 ft-lb (31.2 NSm). 12. Install the air motor rod assembly by inserting it up through the base from the bottom.
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Page 12: Parts List
PISTON 181485 SPACER, valve plate 181487 PLATE, valve 220884 SCREW / GASKET assy 307906 Parts List Model 222104, Series E 275-Gallon Tank Bung-Mount Pump Includes items 1 through 26, 28 through 30, and 32 Ref. Qty. Part No. 121010 157630... -
Page 13: Parts Drawing
Torque to 10 to 14 in-lb (1.3 to 1.6 N-m). Torque to 23 ft–lb (31.2 NSm). Torque to 95 to 105 ft-lb (129 to 142 N-m). Lips face up. Lips face down. Smaller OD up. Smaller OD down. Parts Drawing 15c* 15a* 15b*... -
Page 14: Dimensional Drawing
Stroke length Wetted parts 40 to 180 psi Approximate weight Model 222051 Model 222103 Model 222104 (0.042 m /min) Maximum temperature Sound measurements were taken at 100 psi air (0.7 MPa, 7 bar) inlet pressure at 40 cycles per 74.9 dB(A) minute per ISO Standard 3744. -
Page 15: Performance Curves
Performance Curves Fluid Outlet Pressure, (MPa, bar) (1.0, 10.4) (0.85, 8.5) A 40 psi (0.28 MPa, 2.8 bar) air pressure B 70 psi (0.48 MPa, 4.8 bar) air pressure C 100 psi (0.7 MPa, 7 bar) air pressure D 150 psi (1.0 MPa, 10.4 bar) air pressure (0.7, 7) (0.51, 5.1) (0.34, 3.4) -
Page 16: Graco Standard Warranty
Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
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