Graco Dura-Flo 2400 Instructions-Parts List Manual
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Graco Dura-Flo 2400 Instructions-Parts List Manual

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Instructions–Parts List
STAINLESS STEEL
Dura–Flo™ 2400 Pumps
Severe–Duty rod and cylinder, for abrasive coatings.
IImportant Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See page 2 for Model Numbers, Maximum
Working Pressures and Table of Contents.
Part No. 24Y192 Shown
PROVEN QUALITY. LEADING TECHNOLOGY.
308152ZAB

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Summary of Contents for Graco Dura-Flo 2400

  • Page 1 Instructions–Parts List STAINLESS STEEL Dura–Flo™ 2400 Pumps 308152ZAB Severe–Duty rod and cylinder, for abrasive coatings. IImportant Safety Instructions Read all warnings and instructions in this manual. Save these instructions. See page 2 for Model Numbers, Maximum Working Pressures and Table of Contents. Part No.

  • Page 2: Table Of Contents

    Graco Standard Warranty ....46 Graco Information ......46...

  • Page 3: Symbols

    • Read all instruction manuals, tags, and labels before operating the equipment. • Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco distributor. • Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
  • Page 4 Permanently coupled hoses cannot be repaired; replace the entire hose. • Use only Graco approved hoses. Do not remove any spring guard that is used to help protect the hose from rupture caused by kinks or bends near the couplings.
  • Page 5 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. • Ground the equipment and the object being sprayed. Refer to Grounding on page 7. •...

  • Page 6: Installation

    1–1/2 in. npt(m). The 184470 Fitting is 3/4 npt(m) placed on a grounded surface. Do not place the pail on x M42 x 2.0. Contact your Graco distributor to order. a nonconductive surface, such as paper or cardboard, which interrupts the grounding continuity.
  • Page 7 Notes ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ 308152...
  • Page 8 NOTE: Always use Graco Parts and Accessories, available from your Graco distributor. If you supply your own accessories, be sure they are adequately sized and pressure rated for your system.
  • Page 9 Installation (AIR-POWERED PUMPS) System Accessories • A bleed-type master air valve (E) is required in your system to relieve air trapped between it and the air motor when the valve is closed (see the WARNING WARNING at left). Be sure the bleed valve is easily accessible from the pump, and is located down-stream from the air regulator.
  • Page 10 CAUTION parts drawing. Keep the hydraulic supply system clean at all times. NOTE: Accessories are available from your Graco Be sure that all hydraulic fluid lines are absolutely distributor. If you supply your own accessories, be sure clean. Blow out the lines with air and flush...
  • Page 11 Carefully follow the manufacturer’s recommendations on easier gun/valve movement. reservoir and filter cleaning, and periodic changes of hydraulic fluid. Use only Graco-approved hydraulic oil. Fluid Line Accessories Order Part No. 169236, 19 liter (5 gal.) or Part No. 207428, 3.8 liter (1 gal.). Do not substitute a lower grade oil or one Install the following accessories in the positions shown in with a lower flash point.
  • Page 12 Notes ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ 12 308152...

  • Page 13: Operation/Maintenance

    Operation/Maintenance (All PUMPS) Pressure Relief Procedure Packing Nut/Wet-Cup Before starting, fill the packing nut (3) 1/3 full with Graco Throat Seal Liquid (TSL) or compatible solvent. See Fig. 6. WARNING SKIN INJECTION HAZARD WARNING The system pressure must be manually...
  • Page 14 Operation/Maintenance (AIR-POWERED PUMPS) Flush the Pump Before First Use CAUTION The pump is tested with lightweight oil, which is left into protect the pump parts. If the fluid you are using may be contaminated by the oil, flush it out with a compatible Do not allow the pump to run dry.
  • Page 15 Operation/Maintenance (AIR-POWERED PUMPS) Shutdown and Care of the Pump WARNING WARNING To reduce the risk of serious injury whenever you are To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the instructed to relieve pressure, always follow the Pressure Relief Procedure on page 13.
  • Page 16 Operation/Maintenance (HYDRAULIC-POWERED PUMPS) Flush the Pump Before First Use CAUTION The pump is tested with lightweight oil, which is left in to protect the pump parts. If the fluid you are using may be contaminated by the oil, flush it out with a compatible Do not allow the pump to run dry.
  • Page 17 Operation/Maintenance (HYDRAULIC-POWERED PUMPS) Shutdown and Care of the Pump WARNING WARNING To reduce the risk of serious injury whenever you are To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the instructed to relieve pressure, always follow the Pressure Relief Procedure on page 13.

  • Page 18: Troubleshooting Chart

    Turn on the air/hydraulic power just enough to start the pump. If the pump starts when the air/hydraulic power is turned on, the obstruction is in the fluid hose or gun. NOTE: If you experience air motor icing, call your Graco Distributor. 18 308152...

  • Page 19: Service

    Service Required Tools CAUTION • Set of socket wrenches • Set of adjustable wrenches Be sure to use at least two people when lifting, • 24 in. adjustable wrench moving, or disconnecting the pump. This pump is too heavy for one person. If you are disconnecting •...
  • Page 20 Fill the wet-cup (3) 1/3 full of Proper torque is necessary to prevent the rod adapter Graco Throat Seal Liquid or compatible solvent. from loosening during the pump operation. 6. Turn on the air or hydraulic power supply. On...
  • Page 21 Service King, Bulldog, and Viscount Pumps XL10000™ Pumps (Model 24Y192 shown) Torque to 196–210 N m (145–155 ft-lb) Square hole is for use with torque wrench. Torque to 129–142 N m (95–105 ft-lb) Torque to 128–156 N m (95–115 ft-lb). Torque to 312–340 N m (230–250 ft-lb) Torque to 81–89 N m (60–66 ft-lb) Apply Loctite...
  • Page 22 Service Displacement Pump Service CAUTION Disassembly When disassembling the pump, lay out all the removed To reduce the possibility of costly damage to the parts in sequence, to ease reassembly. Clean all parts rod (1) and cylinder (7), always use a rubber with a compatible solvent and inspect them for wear or mallet or an arbor press to drive the rod out of the damage.
  • Page 23 Service Included only on Displacement Pumps 222803, 222994, and 241648 with stainless steel cap screws (20). Fig. 8 308152 23...
  • Page 24 Services Reassembly 6. Place the cylinder (7) on the intake housing (17). Tap on the top of the displacement rod (1) with a rubber 1. If it was necessary to remove the ball guide (9) from mallet, to seat the cylinder. the displacement rod (1), place the flats of the rod in a vise.
  • Page 25 Service Torque to 141–185 N m (104–136 ft-lb) Torque to 60–70 N m (45–55 ft-lbs). For displacement pump 241648 only, limit packing nut torque to 27–40 N m (20–30 ft-lb). Torque to 444–492 N m (327–363 ft-lb) Torque oppositely and evenly to 217–299 N m (160–220 ft-lb) Apply anti-seize lubricant to threads and mating faces Lubricate Apply thread lubricant...

  • Page 26: Parts

    Parts Part No. 222827 Pump, Series A 10:1 Ratio, with Bulldog Air Motor Ref. Part No. Description Qty. 208356 AIR MOTOR, Bulldog See manual 307049 for parts 102† 184451 ADAPTER, connecting rod 103† 184096 NUT, coupling 184278 WRENCH, packing nut 222803 PUMP, displacement See pages 30 &...
  • Page 27 Parts Part No. 222898 Pump, Series B Part No. 222899 Pump, Series B 20:1 Ratio, with Quiet King Air Motor 20:1 Ratio, with King Air Motor † † † † † † † † † † 0567B 0568B Ref. Ref. Part No.
  • Page 28 Parts Part No. 24Y192 Pump, Series A Ref. Part No. Description Qty. 35:1 Ratio, with XL10000™ Air Motor ™ 24Y400 AIR MOTOR, XL10000 Part No. 24Y206 Pump, Series A See manual 334644 for parts 102† 184582 ADAPTER, connecting rod 35:1 Ratio, with XL10000™ Air Motor 103†...
  • Page 29 Parts Part No. 222900 Pump, Series B Ref. with Viscount Hydraulic Motor Part No. Description Qty. 235345 HYDRAULIC MOTOR, Viscount See manual 307158 for parts 102† 184595 ADAPTER, connecting rod 103† 184096 NUT, coupling 184278 WRENCH, packing nut 222803 PUMP, displacement See pages 30 &...

  • Page 30: Displacement Pump Parts

    Displacement Pump Parts NOTE: The parts listed on this page are common to all displacement pumps covered in this manual. The pumps use different packing configurations. Pump Models 222803, 222994, 241648, 15F298 and 249991 use stainless steel cap screws with washers. Models 222993, 236226, and 236230 use carbon steel cap screws without a washer.
  • Page 31 Displacement Pump Parts Part Ref Part Description No . No. Description 14 184282 GUIDE, ball, intake; stainless steel 184002 ROD, displacement; stainless steel 15G854 ROD, displacement; stainless steel 15 222838 HOUSING, seat, intake valve; (used on 249991 only) stainless steel w/tungsten carbide seat 253742 HOUSING, valve, seat 24U018...
  • Page 32 Displacement Pump Parts Standard Displacement Pumps Displacement Pump 222803, Series A (UHMWPE and PTFE Packings, with Stainless Steel Cap Screws Ref Part THROAT PACKINGS: PISTON PACKINGS: No. No. Description LIPS FACE DOWN LIPS FACE UP 11* 109266 V-PACKING; piston; UHMWPE 13* 184236 GLAND, male;...
  • Page 33 Displacement Pump Parts Standard Displacement Pumps Displacement Pump 249991, Series A, (UHMWPE Submicron and Leather Packings) NOTE: For this pump only limit packing nut torques to 27–40 N•m (20–30 ft–lb). THROAT PACKINGS: PISTON PACKINGS: LIPS FACE DOWN LIPS FACE UP Part Description 109266...
  • Page 34 Displacement Pump Parts Optional Displacement Pumps Displacement Pump 236226, Series A (UHMWPE and PTFE Packings, with Carbon Steel Cap Screws) THROAT PACKINGS: PISTON PACKINGS: LIPS FACE DOWN LIPS FACE UP Ref Part No. No. Description 11* 109266 V-PACKING; piston; UHMWPE 13* 184236 GLAND, male;...
  • Page 35 Displacement Pump Parts Optional Displacement Pumps Displacement Pump 236230, Series A, (Leather Packings and PTFE Backup, withCarbon Steel Cap Screws) THROAT PACKINGS: PISTON PACKINGS: LIPS FACE DOWN LIPS FACE UP Ref Part No. No. Description 13* 184236 GLAND, male; piston; stainless steel 18* 109316 V-PACKING;...
  • Page 36 Technical Data (Bulldog Pumps) WARNING Be sure that all fluids and solvents used are chemically compatible with the Wetted Parts listed below. Always read the manufacturer’s literature before using fluid or solvent in this pump. Category Data Ratio 10:1 Maximum fluid working pressure 7.0 MPa, 70 bar (1000 psi) Maximum air input pressure 0.7 MPa, 7 bar (100 psi)

  • Page 37: Technical Data

    Technical Data (Bulldog Pumps) Performance Charts: Standard Bulldog Pumps To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow To find Pump Air Consumption (m /min or scfm) at a specific (lpm/gpm) and operating air pressure (psi/MPa/bar): fluidflow (lpm/gpm) and air pressure (psi/MPa/bar): Locate desired flow along bottom of chart.
  • Page 38 Technical Data (King Pumps) WARNING Be sure that all fluids and solvents used are chemically compatible with the Wetted Parts listed below. Always read the manufacturer’s literature before using fluid or solvent in this pump. Category Data Ratio 20:1 Maximum fluid working pressure 13.8 MPa, 138 bar (2000 psi) Maximum air input pressure 0.7 MPa, 7 bar (100 psi)
  • Page 39 Technical Data (King Pumps) Performance Charts: Standard King Pumps To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow To find Pump Air Consumption (m /min or scfm) at a specific (lpm/gpm) and operating air pressure (psi/MPa/bar): fluidflow (lpm/gpm) and air pressure (psi/MPa/bar): Locate desired flow along bottom of chart.
  • Page 40 Technical Data (XL10000™ Pump) WARNING Be sure that all fluids and solvents used are chemically compatible with the Wetted Parts listed below. Always read the manufacturer’s literature before using fluid or solvent in this pump. Category Data Ratio 35:1 Maximum fluid working pressure 23.0 MPa, 234 bar (3400 psi) Maximum air input pressure 0.7 MPa, 7 bar (100 psi)
  • Page 41 Technical Data (Viscount Pump) WARNING Be sure that all fluids and solvents used are chemically compatible with the Wetted Parts listed below. Always read the manufacturer’s literature before using fluid or solvent in this pump. Category Data Maximum fluid working pressure 14.0 MPa, 138 bar (2000 psi) Maximum oil input pressure 10.0 MPa, 103 bar (1500 psi)
  • Page 42 Technical Data (Viscount Pump) Performance Charts: Viscount Pump To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow To find Pump Air Consumption (m /min or scfm) at a specific fluid (lpm/gpm) and operating air pressure (psi/MPa/bar): flow (lpm/gpm) and hydraulic pressure (psi/MPa/bar): Locate desired flow along bottom of chart.

  • Page 43: Dimensions

    Dimensions Model 222899 Shown 0566B Pump Model 222827 1183 mm (46.58 in.) 642.6 mm (25.3 in.) 540.5 mm (21.28 in.) 298.0 mm (11.73 in.) 222899 1226 mm (48.25 in.) 642.6 mm (25.3 in.) 583.0 mm (22.95 in.) 298.0 mm (11.73 in.) 222898 1235 mm (48.63 in.) 642.6 mm (25.3 in.)

  • Page 44: Mounting Hole Layouts

    Mounting Hole Layouts King, Bulldog, and Viscount Pumps 94.28 mm (3.712 in.) 101.6 mm 94.28 mm (4.0 in.) (3.712 in.) 50.8 mm (2.0 in.) 11.1 mm (0.437 in.) DIA (4) 88 mm (3.464 in.) XL10000™ Pumps 6.186 in. (157.12 mm) (4) 3/8-16 Mounting Holes 8.75 in.

  • Page 45: California Proposition 65

    California Proposition 65 CALIFORNIA RESIDENTS WARNING: Cancer and reproductive harm. – www.P65warnings.ca.gov. 308152 45...

  • Page 46: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

Dura-flo 222827Dura-flo 222899Dura-flo 222898Dura-flo 222900Dura-flo 24y192Dura-flo 24y206 ... Show all

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