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Instructions
1:1 Ratio
Fast-Ball
For dispensing non-abrasive oils and lubricants only.
Model No. 222051, Series E
Universal Pump
Model No. 222103, Series E
55 Gallon Drum, Bung-Mount Pump
Model No. 222104, Series E
275 Gallon Tank, Bung-Mount Pump
Model No. 685438, Series E
Universal Pump, PTFE Cup
180 psi (1.2MPa, 12.4 bar) Maximum Air and Fluid
Working Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
™
Pumps
Model 222051
307906ZAA
EN
Models 222103 and
222104
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Related Manuals for Graco Fast-Ball 222103
Summary of Contents for Graco Fast-Ball 222103
- Page 1 Instructions 1:1 Ratio ™ Fast-Ball Pumps 307906ZAA For dispensing non-abrasive oils and lubricants only. Model No. 222051, Series E Universal Pump Model No. 222103, Series E 55 Gallon Drum, Bung-Mount Pump Model No. 222104, Series E 275 Gallon Tank, Bung-Mount Pump Model No.
- Page 2 Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
- Page 3 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system com- ponent.
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Page 4: Typical Installation
. 1. The installation shown in F . 1 is only a guide for selecting and installing a pump; it is not an actual system design. Contact your Graco distributor for assis- tance in designing a system to suit your needs. -
Page 5: System Accessories
Installation Grounding System Accessories Refer to F . 1, page 4. Proper grounding is an essential part of maintaining a safe system. Required Accessories The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static Three accessories are required in your system to help sparking can cause fumes to ignite or explode. - Page 6 (Part No. 208536) to the pump air inlet mounting the Universal pump. The wall bracket is hose, and install the nipple (Part No. 169970) to the sized to fit any Graco pump designed to use a pump air inlet (P). 2-inch bung adapter. Order Part No. 203987.
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Page 7: Operation
A 1-1/2 Then loosen it completely. Then clear the obstruction. inch npt(f) thread connection low level cutoff valve is available from Graco. Order Part No. 203688. HAZARDOUS VAPORS The air motor exhaust coming out of the muffler could contain harmful materials, such as oil, antifreeze, or some of the material being pumped. -
Page 8: Troubleshooting
Troubleshooting Troubleshooting Problem Cause Solution Pump does not run. There is no fluid demand. In a closed-end system, the pump runs only when there is demand for fluid. Air supply is insufficient. Check air supply. Increase air pressure or volume. Fluid outlet line or intake valve is Relieve the pressure, page 7. -
Page 9: Air Motor
Service Service NOTE: • Clean and inspect all parts for wear or damage when disassembled. Replace parts as needed. Fast-Ball Repair Kit 247431 is available. For best To reduce the risk of injury from trapped air pressure results, use all the parts in the kit. when servicing the air motor, always remove the air cap (2) from the air cylinder (4) before removing the •... -
Page 10: Pump Lower Repair
Service For pump 685438 Pump Lower Repair See F . 3, page 11. a. Remove the washer (19c), piston seal (19b), and piston spacer (19d) from the fluid piston b. Remove the spacer o-ring (19e) from inside the piston spacer (19d) Do not cycle pump with any parts disassembled. - Page 11 Service 15c* 15a* 15b* Apply sealant to threads of screw, and torque to 10 to 14 in-lbs (1.3 to 1.6 N-m) air inlet fluid outlet NOTE: Use pliers and wrench only for loosening the piston assembly from the piston rod. Do not use them for tightening the piston assembly.
- Page 12 Parts Parts 15c* 15a* 15b* Pump Models: 222051, 222103, 222104 19b* 31, 32 Pump Model: 685438 Torque to 10 to 14 in-lb (1.3 to 1.6 N-m) Torque to 23 ft-lb (31.2 N-m) Torque to 85 ti 195 ft-lb (129 to 142 N-m) Lips face up Lips face down Smaller OD up...
- Page 13 Parts Parts Model 222051, Series E Model 22104, Series E Universal Pump 275 Gallon Tank Bung-Mount Pump Includes items 1 through 26 Includes items 1 through 30 and 32 Model 222103, Series E Model 685438, Series E 55 Gallon Drum Bung-Mount Pump Universal Pump, PTFE Cup Includes items 1 through 31 Includes items 1 through 21, 23-26...
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Page 14: Technical Specifications
Technical Specifications Technical Specifications 1:1 Ratio Fast-Ball Pump Metric Maximum fluid working pressure 180 psi 1.2 MPa, 12.4 bar Fluid pressure ratio* 40 to 180 psi 0.28 to 1.2 MPa, 2.8 to 12.4 Air pressure range Air consumption at 1 gpm (3.8 lpm) at 100 psi 1.5 cfm 0.042 m /minute... -
Page 15: Dimension Drawing
Technical Specifications Dimension Drawing 307906ZAA... -
Page 16: Performance Curve
Performance Curve Performance Curve To find fluid outlet pressure at a specific fluid flow and To find pump air consumption at a specific fluid flow operating air pressure: and air pressure: 1. Locate the desired fluid flow along the bottom of the 1. - Page 17 Notes Notes 307906ZAA...
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Page 18: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
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