Table of Contents
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INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND
USING APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLO-
SION MAY RESULT CAUSING
PROPERTY DAMAGE, PER-
SONAL INJURY OR LOSS OF
LIFE.
FOR YOUR SAFETY
Installation and service must be
performed by a qualified in-
staller, service agency or the
gas supplier.
WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electric switch;
do not use any phone in your
building.
•
Immediately call your gas
supplier from your neighbor's
phone. Follow the gas suppliers
instructions.
•
If you cannot reach your gas
supplier call the fire department.
DO NOT STORE OR USE GASO-
LINE OR OTHER FLAMMABLE
VAPORS AND LIQUIDS IN THE
VICINITY OF THIS OR ANY
OTHER APPLIANCE.
WARNING: Improper installation,
adjustment, alteration, service or
maintenance can cause injury or
property damage. Refer to this
manual. For assistance or additional
information, consult a qualified
installer, service agency or the gas
supplier.
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
Direct Vent Zero Clearance
Gas Fireplace Heater
Models: DV5200N/P, DV6400N/P
Homeowner's Installation and
Operating Manual
U.S. Patents: 5,669,374; 5,562,088; 6,138,667: Can. Patent: 2,139,684
Temco Fireplace Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
5L24
77531 2/04 Rev. 19
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Table of Contents
Related Manuals for Temco DV5200N
Summary of Contents for Temco DV5200N
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Page 1: Safety Information
IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED Gas Fireplace Heater EXACTLY, A FIRE OR EXPLO- SION MAY RESULT CAUSING Models: DV5200N/P, DV6400N/P PROPERTY DAMAGE, PER- SONAL INJURY OR LOSS OF LIFE. FOR YOUR SAFETY Installation and service must be... -
Page 2: Table Of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a Temco Fireplace Products fireplace. While we have written these instructions as accurately and thoroughly as possible, they may not cover every system, variation or contingency. -
Page 3: Installation & Operating Instructions
It is operating this fireplace again. not unusual for your Temco Fireplace Products gas Installation and any repairs to this fireplace must be fireplace to give off some odor the first time it is performed by a qualified installer, service agency or gas burned. -
Page 4: Fireplace Dimensions
Temco DV5200, DV6400 Series Fireplace Dimensions 4" (102mm) Dia. Rough 7" (178mm) Dia. Opening Depth Bottom Gas Line Access S - Rough Opening Width Rough Opening Height Gas Line J Box J Box Access Access Access Line Access NOTE: Flex pipe diameters are 4”... -
Page 5: Framing & Finishing
Temco DV5200, DV6400 Series Framing and Finishing 1. Choose a fireplace location and frame in accor- dance with the fireplace dimensions specified on Page 3 of this manual. When using a surround, the fireplace must be flush to the wall. Also, allowances must be made for drywall, tile or any other facing used around the unit. -
Page 6: Clearance To Combustibles
Temco DV5200, DV6400 Series WARNING: Combustible objects must not be placed Clearance to Combustibles on a noncombustible mantel unless the noncombus- tible mantel meets the minimum height and width Top of unit to ceiling* ....... 36” (914mm) requirements for a combustible mantel. -
Page 7: Gas Specifications
Temco DV5200, DV6400 Series 1. The gas pipeline can be brought in through the Combustible Material bottom or the right or the left side of the appliance. 2 x 4 Stud A hole is provided at all locations to allow for the gas pipe installation and testing of any gas connec- tion. -
Page 8: Sediment Trap
1. Temco 4” x 7” dia. flex vent. It is recommended that the termination not be located 2. Temco TDV series 4” x 7” dia. rigid vent. within 24" (305mm) of garden sheds, fences, decks, 3. Simpson Dura-Vent GS series 4” x 6 ” dia. vent. -
Page 9: General Venting Information - Termination Location
Temco DV5200, DV6400 Series General Venting Information - Termination Location INSIDE CORNER DETAIL Fixed Fixed Closed Closed Fixed Operable Closed AREA WHERE TERMINAL IS NOT PERMITTED VENT TERMINATION AIR SUPPLY INLET CFM145a Canadian Installations US Installations A = Clearance above grade, veranda, porch, 12”... - Page 10 Temco DV5200, DV6400 Series NOTE: Use only venting systems and components as certified with the appliance. Use of uncertified vent systems or components will void the warranty and may compromise the operation of the fireplace, its systems, and components as certified with the appliance.
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Page 11: Sidewall (General)Venting Information
Temco DV5200, DV6400 Series Sidewall (General) Venting Information Flex Venting Refer to Page 19 for venting components list. Vent Opening for Combustible Wall • Flex vent shall use the spacer springs as included 9 " every foot to ensure proper vent operation. -
Page 12: Sidewall (Horizontal) Venting
Temco DV5200, DV6400 Series Sidewall (Horizontal) Venting Firestop/Wall Sleeve (Included with HFTK) Exterior Wall GFP74FV3 (3’ For side wall (Horizontal) venting, this appliance is VEF (or BEF) (914mm) Flex Pipe Vinyl (or Brick) approved for use with a 7" x 4" flexible venting system 4”... -
Page 13: Flex Vent Through The Roof (Vertical) Applications
Temco DV5200, DV6400 Series Inside Wall Exterior Wall Wall Terminal Shield Assembly Flange at Top 2" (51mm) 1" (25mm) Band Clamp 10 " Flex Duct Thimble Extension (267mm) T188 Fig. 21 Secure vent cap terminal to exterior wall. 7” (178mm) Band Collar 4”... -
Page 14: Vsk7 Vertical Flex Vent Kit Installation
Temco DV5200, DV6400 Series The VSK7 Kit contains: Attic Above Ceiling (Uninsulated) • Vertical Termination Cap and Storm Collar Firestop • 4”/7” dia. x 24” Rigid Pipe (unitized) • 7” dia. Roof Support Components • 0/12-5/12 Flashing with Storm Collar •... -
Page 15: Tdv Series Direct Vent System Installation
Refer to Page 19 for venting components list. • The TDV series vent system is specifically approved only for Temco Direct-Vent fireplace models with a 4” (102mm) diameter flue and a 7” (178mm) diam- eter inlet vent system. The use of uncertified venting will void warranties and may compromise the operation and safety of the appliance. -
Page 16: Through The Roof (Vertical) Venting
Temco DV5200, DV6400 Series Elbows & Offsets - General Each installation assures the use of one 45° elbow 3 " (86mm) horizontal or vertical (off top of unit). 8" (203mm) Sidewall (Horizontal) Venting Information 7 " (200mm) 1. Make sure fireplace location and termination loca- 9 "... - Page 17 Temco DV5200, DV6400 Series ATTENTION: Vent terminal flue and inlet pipes must 9. Using the high temperature sealant provided, apply overlap last vent section a minimum of 1” (25mm). a small bead of sealant to both the flue and inlet...
- Page 18 Temco DV5200, DV6400 Series Corner Installation Up & Out Vent Horizontal Vent Horizontal 10" (254mm) HSQ47 Min. HSQ47 TDV90 TDV45 Min. TDV90 TDV45 (Ref.) Min. 45° M* Min. N Max. Horizontal Vent Vertical Vent Cap telescopes may be cut off to achieve HSQ47 minimum framing depth.
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Page 19: Venting Components
(Used with 7” dia. pipe (75783) system only) (76049) system only) (76048) T199 Temco Flex Vent Termination Kits Available Square Horizontal Cap (uses 7/4 Flex) HFTK Round Hor. Term. Cap (High Wind) (Includes 7/4 Flex x 3 ft. long) CDV-HSK Round Hor. - Page 20 12 ” - 14” 9” galvanized finish. The galvanized finish may be used (318 - 356mm) (229mm) for installation with your Temco gas fireplace. 15 ” - 17” 12” The minimum components required for a basic horizon- (394 - 432mm)
- Page 21 48” Pipe Length - Galvanized Wall Penetration Heat Shield (Wall Thimble) 48” Pipe Length - Black 902B Parts Available from TEMCO (Not supplied by 11” - 14B\,” Adjustable Pipe - Black 911B Dura-Vent) 17” - 24” Adjustable Pipe - Black...
- Page 22 (Horizontal Venting) SV4E40AT* 36” Pipe Length - Galvanized SV4L36 48” Pipe Length - Black SV4LB48 48” Pipe Length - Galvanized SV4L48 *NOTE: This adapter elbow is required on all TEMCO Direct Vent Fireplaces for installation of Secure Vent Systems. 77531...
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Page 23: Operating Instructions
The fireplace is shipped without the louvre assemblies and install the door with this area at the top. installed. Various styles and finishes are available as options. Contact your nearest Temco dealer/distributor Glass Door Removal Procedure for information on the Grill Kits available. -
Page 24: Log Installation
Temco DV5200, DV6400 Series Bracket Support Slot T202 Fig. 31 Louvre in place. Log Installation TL122 Fig. 33 DV5200 logs, side view. Attention: Glass door should be removed when installing logset and prior to lighting the unit. 1. Remove glass door (Refer to “Glass Door Removal Procedure”) -
Page 25: Speed Control Switch
Temco DV5200, DV6400 Series 6. Unpack steel wool and cut off a 1” x 3” (25 x 76mm) CAUTION: Should this fan require ser- strip. Save the remainder of the steel wool for future vicing, the power supply must be discon- use. -
Page 26: Managing Heat Output
Temco DV5200, DV6400 Series Recommended Maximum Lead Length Fan Operation (Double Wire) The fan operates automatically - turn the knob on the When Using Wall Switch or Thermostat speed control to adjust to the desired speed. The fan Wire Size Max. -
Page 27: Lighting & Operating Instructions
Temco DV5200, DV6400 Series Lighting and Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This heater has a pilot which must be lit manu- instructions. -
Page 28: Troubleshooting
Temco DV5200, DV6400 Series Troubleshooting SIT Millivolt Valve NOTE: Before troubleshooting the gas control system, be sure external shut off is in the “ON” position. WARNING: Before doing any gas control service work, remove glass front! Table 1 Valve Type... - Page 29 Temco DV5200, DV6400 Series System Checks (continued) Problem Possible Cause Solution Defective thermocouple. Verify that thermocouple is not kinked or damaged. Check (mv Plus systems) open circuit voltage of thermocouple. Voltage should be between 18mv and 28mv. If voltage is less than 14mv, replace thermocouple.
- Page 30 Temco DV5200, DV6400 Series System Checks (continued) Problem Possible Cause Solution Thermostat/wall Thermostat not in ON position. Turn thermostat ON, and adjust temperature control to switch will not cycle call for heat. main burner. Thermo-generator output After the pilot has been lit for approximately three...
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Page 31: Maintenance
Temco DV5200, DV6400 Series Maintenance Once installed, the unit should be operated at least High Altitude three (3) times to ensure that all is in working order. When installing this fireplace at an elevation between 0 NOTE: Manufacturing oils will smoke during initial and 2000 feet (0 - 610m) in the USA and 0 and 4500 firing of appliance. -
Page 32: Glass Door Replacement
Gas Code) Glass Door Replacement Burner, Pilot, Firebox and Logs Only Temco parts should be used. Contact your CAUTION: Before cleaning or moving logs nearest Temco dealer for replacement parts. Refer to or other parts of the unit, be sure to read the Replacement Parts list on Page 34. - Page 33 Temco DV5200, DV6400 Series Normal and High Direct Vent Units - Inputs - Orifice Size - Altitude BTU/Hr BTU/Hr Manifold Pressure Orifice 0 - 2000ft. Altitude in USA Model Min. Input Max. Input @ Max. Orifice 0-4500ft Altitude in Canada...
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Page 34: Replacement Parts
Temco DV5200, DV6400 Series Replacement Parts DV5200, DV6400 Description DV5200 DV6400 Burner 77440 77440 Gasket Tape 5/8” Wide 75448 75447 Gas Valve LP (SIT) 76448 76448 Gas Valve NG (SIT) 76449 76449 Glass Door Assembly 75362 75361 Log Set 78369... -
Page 35: Warranty
Limitations TEMCO will, at its option, repair or replace the defective component at no charge and will pay labor cost in- TEMCO is not responsible for any incidental or conse-... -
Page 36: Installation And Startup Checklist
INSTALLATION AND STARTUP CHECKLIST Customer Copy NOTE: TEMCO Fireplace Products gas logs and fireplaces require installation by a qualified gas appliance in- staller. A copy of this checklist must be submitted, along with proof of purchase, when applying to Technical Ser- vices for prior written approval of warranty repair or replacement. - Page 37 INSTALLATION AND STARTUP CHECKLIST Installer’s Copy NOTE: TEMCO Fireplace Products gas logs and fireplaces require installation by a qualified gas appliance installer. A copy of this checklist must be submitted, along with proof of purchase, when applying to Technical Services for prior written approval of warranty repair or replacement.
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Page 38: Warranty Registration
Mississauga, Ontario Canada L5T 2N6 Serial # ______________________________________ Model # ______________________________________ I certify that I have followed all codes and regulations and adhered to the TEMCO installation instructions. I have completed the proper installation and startup checklist. Installer’s Signature Print Installer’s Name...
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