Temco DV5200MB Installation And Operating Manual

Direct vent zero clearance gas fireplace heater

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INSTALLER / CONSUMER

SAFETY INFORMATION

PLEASE READ THIS MANUAL
BEFORE INSTALLING AND
USING APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLO-
SION MAY RESULT CAUSING
PROPERTY DAMAGE, PERSON-
AL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
Installation and service must
be performed by a qualified
installer, service agency or the
gas supplier.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do not
use any phone in your building.
• Immediately call your gas supplier from
your neighbor's phone. Follow the gas
suppliers instructions.
• If you cannot reach your gas supplier
call the fire department.
DO NOT STORE OR USE GASO-
LINE OR OTHER FLAMMABLE
VAPORS AND LIQUIDS IN THE
VICINITY OF THIS OR ANY OTH-
ER APPLIANCE.
WARNING: Improper installation, ad-
justment, alteration, service or main-
tenance can cause injury or property
damage. Refer to this manual. For
assistance or additional information,
consult a qualified installer, service
agency or the gas supplier.
U.S. Patents: 5,669,374; 5,562,088; 6,138,667;
Can. Patent: 2,139,684
Direct Vent Zero Clearance
Gas Fireplace Heater
Model: DV5200MB
Homeowner's Installation and
Operating Manual
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
78674
DV5200
cover
6/05 djt
78674 5/08 Rev. 10

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Table of Contents
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Summary of Contents for Temco DV5200MB

  • Page 1: Safety Information

    INSTALLER / CONSUMER SAFETY INFORMATION PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE WARNING! Direct Vent Zero Clearance IF THE INFORMATION IN THIS Gas Fireplace Heater MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO- Model: DV5200MB SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSON- AL INJURY OR LOSS OF LIFE.
  • Page 2: Table Of Contents

    Temco DV5200 Series Table of Contents PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a Temco Fireplace Products fireplace. While we have written these instructions as accurately and thoroughly as possible, they may not cover every system, variation or contingency.
  • Page 3: Installation & Operating Instructions

    Temco DV5200 Series Installation & Operating Instructions A manufactured (mobile) home OEM installation must 10. For safe operation, the glass door must be closed. conform with the Manufactured Home Construction and 11. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the Safety Standard, Title 24CFR, Part 3280, or, when such heater and to replace any part of the control system and any...
  • Page 4: Requirements For The Commonwealth Of Massachusetts

    Temco DV5200 Series Installation & Operating Instructions Inspection Requirements for the Commonwealth of Massachusetts The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not All gas fitting and installation of this heater shall only be approve the installation unless, upon inspection, the done by a licensed gas fitter or licensed plumber.
  • Page 5: Fireplace Dimensions

    Temco DV5200 Series Fireplace Dimensions Min. 4" (102 mm) Dia. Rough 7" (178 mm) Dia. Opening Depth Bottom Gas Line Access S - Min. Rough Opening Width Min. Rough Opening Height Gas Line J Box J Box Access Access Access Line Access NOTE: Flex pipe dimaeters are...
  • Page 6: Locating The Fireplace

    Temco DV5200 Series Locating the Fireplace 1” (25 mm) Minimum Air Space LU584-T Clearance to Com- Fig. 4 Locate gas fireplace. Locating unit bustible Materials T175 A) Flat on wall B) Cross Corner C) As an Island 12/18/02 djt D) As a room divider E) Flat on wall corner F) Exterior wall Vent System “X”...
  • Page 7: Clearance To Combustibles

    Temco DV5200 Series WARNING: Combustible objects must not be placed Clearance to Combustibles on a noncombustible mantel unless the noncombustible Top of unit to ceiling* ........36” (914 mm) mantel meets the minimum height and width require- Front of unit to combustibles ....36” (914 mm) ments for a combustible mantel.
  • Page 8: Gas Specifications

    Temco DV5200 Series Materials such as cultured marble or other synthetic 5. For natural gas, a minimum of 3/8” iron pipe with materials are not recommended as they may discolor, a gas supply pressure of 4.5” w.c. (from the gas warp or create odor as a result of exposure to the tem- meter).
  • Page 9: General Venting

    Temco DV5200 Series General Venting When locating the vent termination, the minimum vent These fireplaces are certified for use with four types of clearances must be observed. (Page 9, Fig. 10) venting systems 1. Temco 4” x 7” dia. flex vent. NOTE: Local codes may require different clearances.
  • Page 10: General Venting Information - Termination Location

    Temco DV5200 Series General Venting Information - Termination Location INSIDE CORNER DETAIL Fixed Fixed Closed Closed Fixed Operable Closed AREA WHERE TERMINAL IS NOT PERMITTED VENT TERMINATION AIR SUPPLY INLET CFM145a Canadian Installations US Installations CFM145a A = Clearance above grade, veranda, porch, 12”...
  • Page 11: Termination Clearances

    Temco DV5200 Series Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Recessed Location Outside Corner Combustible 6"(152mm) Combustible 6"(152mm) Noncombustible 2"(50mm) Noncombustible 2"(50mm) Balcony - Balcony - with no side wall with perpendicular side wall C = Maximum depth of 48"...
  • Page 12: Sidewall (General)Venting Information

    Temco DV5200 Series Vent Opening for Combustible Wall 9³⁄₄” (248 mm) 5⁷⁄₈” (149 mm) 10³⁄₄” (273 mm) 4⁷⁄₈” (124 mm) Framing Detail Fireplace Hearth Opening for Noncombustible Wall NOTE: Apply sealant “Mill-Pac” to inner pipe and “Mill-Pac” or high temperature silicone sealant to outer pipe. Sealant should be ap- plied at every joint in the vent system including at the fireplace and Rnd.
  • Page 13: Sidewall (Horizontal) Venting

    Temco DV5200 Series • Lengths of co-axial flex may be joined together using HFTK (Trapezoid Termination Cap) ◆ a flex connector kit (GFPVCK) only, maximum 1 kit The vent starter kit contains the following: per installation. • Horizontal termination An extension collar is included with side wall cap kits to •...
  • Page 14 Temco DV5200 Series No more than (4) 90° and (2) 45° offsets are to be used per installation. Vent terminal cap location should be in accordance with the Venting Graph chart and the Verti- cal Termination Location information. 1. Measure the total wall thickness. Determine whether or not the thimble extension is needed.
  • Page 15: Flex Vent Through The Roof (Vertical) Applications

    Temco DV5200 Series 8. To finish connections, place a small bead of silicone to the outside of the fireplace inlet flange. Then, slide the extension collar over the inlet flange and secure Roof with the three (3) screws provided. NOTE: We recommend driving in two (2) sheet metal 6' (1.8m) screws at 180°...
  • Page 16: Tdv Series Direct Vent System Installation

    Temco DV5200 Series 7. If an attic space (insulated or not) is located above VT47 Vertical the ceiling, the firestop should be installed to the Vent Cap underside of the ceiling. The firestop maintains the proper air-space clearance from the vent to insula- tion and building materials.
  • Page 17: Through The Roof (Vertical) Venting

    Temco DV5200 Series Do not locate vent terminal where excessive snow or IMPORTANT: Do not mix vent system compo- ice build up may occur. Be sure to check vent termina- nents with components for other vent systems. tion area after snow falls and clear to prevent accidental blockage of venting system.
  • Page 18 Temco DV5200 Series ATTENTION: Vent terminal flue and inlet pipes must 5. Align the flue and inlet pipes of each vent section overlap last vent section a minimum of 1” (25 mm). to the mating component, then slide the sections together.
  • Page 19: Venting Components

    Temco DV5200 Series Flexible Venting Individual System Components Vent Kit Storm Collar HFTK GFP74FV3 3’ (914 mm) Vinyl Extension (Used with 7” dia. GFP74FV10 10’ (3 m) Horizontal Flex Frame Kit pipe system only) Terminal Kit GFP74FV20 20’ (6 m) (For use with HFTK) (760505) (76478)
  • Page 20: Operating Instructions

    Temco DV5200 Series Operating Instructions household cleansers and warm water. After that, the Only glass approved by CFM Corporation glass should be cleaned two or three times a season should be used on this fireplace. depending on the amount that the fireplace is used. •...
  • Page 21: Optional Extended Face Panel Kit Installation

    Temco DV5200 Series Top Face Panel Side Panel T202 Fig. 30 Louvre in place. T202 Optional Extended Face Panel Kit Louvre in place Screws Installation 12/10/03 djt (Provided) Model 36SB 1. Place side panel as shown in Figure 31. 2. Install screws at tab locations to install side exten- Side Panel FP1826 sion panels.
  • Page 22: Thermostatic Fan Kit - Optional

    Temco DV5200 Series Electrical Services All fan kits are equipped with a 120V, 60Hz blower, less than 12 amps. NOTE: All electric connections are to be made in ac- cordance with CSA Standard C22.1 - Canadian Electri- cal Code part 1 or with the National Electrical Code, ANSI/NFPA 70 (latest addition) and/or in accordance with local codes.
  • Page 23: Burner On/Off

    Temco DV5200 Series Recommended Maximum Lead Length Fan Operation (Double Wire) The fan operates automatically - turn the knob on the When Using Wall Switch or Thermostat speed control to adjust to the desired speed. The fan Wire Size Max. Length will turn on as the fireplace comes up to operating tem- 14 ga.
  • Page 24: Lighting & Operating Instructions

    Temco DV5200 Series Lighting and Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result caus- ing property damage, personal injury or loss of life. Before Lighting •...
  • Page 25: Troubleshooting

    Temco DV5200 Series Troubleshooting SIT Millivolt Valve NOTE: Before troubleshooting the gas control system, be sure external shut off is in the “ON” position. WARNING: Before doing any gas control service work, remove glass front! Table 1 Valve Type Main Operator Safety Magnet NOVA MV Plus Minimum Voltage...
  • Page 26 Temco DV5200 Series System Checks (continued) Problem Possible Cause Solution Pilot will not hold Thermocouple or With the thermocouple and thermo-generator tips thermo-generator has film cool, clean the upper 3/8” with a very fine emery continued... build-up on tip. cloth. Electrical resistance too high.
  • Page 27 Temco DV5200 Series System Checks (continued) Problem Possible Cause Solution Pilot not lit. Light pilot and wait for thermo-generator to heat up sufficiently to power the main operator. If pilot fails to light, or hold, refer to above sections. Control knob not in ON Rotate OFF/PILOT/ON control knob to the ON posi- position.
  • Page 28 Temco DV5200 Series System Checks (continued) Problem Possible Cause Solution Main burner lights in Main operator coil defective. Verify electrical resistance of main operator coil in the PILOT position. the following manner. (A) Remove all wires from operator head. With an Ohm meter, measure electrical resistance between TP and TH terminals.
  • Page 29: Fuel Conversion

    Temco DV5200 Series 1. Turn off the gas supply. Fuel Conversion 2. Turn off the electrical supply to the appliance if so equipped. WARNING: This Hi/Lo conversion kit must ONLY be applied as part of a conversion kit supplied by the To Replace Burner Orifice appliance manufacturer for the specific appliance 1.
  • Page 30 Temco DV5200 Series pilot bracket. (Fig. 43) The hood must sit squarely on WARNING: Failure to position the parts in accor- the bracket for proper operation. Check to insure the dance with these diagrams or failure to use only hood is properly seated onto the pilot bracket. parts specifically approved with this heater may result in property damage or personal injury.
  • Page 31 Temco DV5200 Series Manifold pressure can be measured by using a 5/16” 6. Relight the main burner in both the HI and LO posi- I.D. hose in the right hand side of the valve and con- tions, and verify proper burner ignition and opera- necting a manometer.
  • Page 32: Maintenance

    Temco DV5200 Series Maintenance High Altitude Once installed, the unit should be operated at least three (3) times to ensure that all is in working order. When installing this fireplace at an elevation between NOTE: Manufacturing oils will smoke during initial firing 0 and 2000 feet (0 - 610m) in the USA and 0 and 4500 of appliance.
  • Page 33 Temco DV5200 Series Cleaning and loose particles from the base, logs and from around the burners. Gloves are recommended to prevent the This unit should be cleaned and serviced by a Qualified ceramic fibers that compose the logs from pricking your Gas Technician at least annually.
  • Page 34: Replacement Parts

    Temco DV5200 Series 1 5200MB 9a,b 7a,b �� 6a,b CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. DV5200MB ����� �������� ����� Ref. Description DV5200MB ���� Log Set 78369 Log, Front...
  • Page 35: Servicing

    Temco DV5200 Series DV5200MB (continued) Ref. Description DV5200MB Pilot, SIT - Natural 76261 Pilot, SIT - LP 76335 10a. Pilot Orifice - Natural 76262 10b. Pilot Orifice - LP 76263 11a. Rep. Reg. Assembly - LP Hi/Lo 82979 (not shown) 74655 11b.
  • Page 36: Warranty

    Temco DV5200 Series Limited Warranty TEMCO Fireplace Products Direct Vent Gas Fireplaces and Startup Checklist, a copy of which must be This warranty is limited to TEMCO Fireplace Products submitted along with proof of purchase, to obtain Direct Vent Gas Fireplaces (henceforth, Product) manu- prior approval for warranty repair or replacement factured by CFM Corporation (henceforth, CFM).
  • Page 37: Installation And Startup Checklist

    Temco DV5200 Series TEMCO FIREPLACE PRODUCTS DIRECT VENT FIREPLACES INSTALLATION AND STARTUP CHECKLIST Customer Copy NOTE: TEMCO Fireplace Products gas logs and fireplaces require installation by a qualified gas appliance installer. A copy of this checklist must be submitted, along with proof of purchase, when applying to Technical Services for prior written approval of warranty repair or replacement.
  • Page 38 Temco DV5200 Series TEMCO FIREPLACE PRODUCTS DIRECT VENT FIREPLACES INSTALLATION AND STARTUP CHECKLIST Installer’s Copy NOTE: TEMCO Fireplace Products gas logs and fireplaces require installation by a qualified gas appliance installer. A copy of this checklist must be submitted, along with proof of purchase, when applying to Technical Services for prior written approval of warranty repair or replacement.
  • Page 39: Warranty Registration

    Temco DV5200 Series Customer Copy Serial # ______________________________________ Model # ______________________________________ I certify that I have followed all codes and regulations and adhered to the TEMCO Fireplace Products installation instructions. I have completed the proper installation and startup checklist. Installer’s Signature Print Installer’s Name Purchaser _____________________________________ WARRANTY REGISTRATION...
  • Page 40 CFM Corporation 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www.cfmcorp.com...

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