Heatilator I60 Owner's Manual

Heatilator I60 Owner's Manual

Hearth & home technologies wood burning fireplace owner's manual
Table of Contents

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Models:
I60
I80
Wood Burning Fireplace
Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfi re. Overfi ring will void your
warranty.
• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.
Installation and service of this fi replace
should be performed by qualifi ed personnel.
Hearth & Home Technologies suggests NFI
certifi ed or factory-trained professionals, or
technicians supervised by an
NFI certifi ed professional.
NOTICE
DO NOT DISCARD THIS MANUAL
Read, understand
and follow these
instructions for safe
i n s t a l l a t i o n a n d
operation.
Heatilator • I60, I80 • 4013-250 • Rev C • 11/08
Owner's Manual
Installation and Operation
Leave this manual with
party responsible for
use and operation.
WARNING
Hot screen/mesh and glass doors will cause burns.
DO NOT touch screen/mesh or glass doors until
cooled
NEVER allow children to touch screen/mesh or glass
doors
Keep children away
CAREFULLY SUPERVISE children in same room as
fi replace.
Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
Keep clothing, furniture, draperies and other
fl ammable materials away.
WARNING
Fire Risk
For use with solid wood fuel or decorative
gas appliance only.
DO NOT install unvented gas logs.
HOT SURFACES!
Screen/mesh, glass doors
and other surfaces are hot
during operation AND cool
down.
1

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Summary of Contents for Heatilator I60

  • Page 1 High temperatures may ignite clothing or other fl ammable materials. • Keep clothing, furniture, draperies and other fl ammable materials away. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Owner’s Manual Installation and Operation Leave this manual with party responsible for use and operation.
  • Page 2: Homeowner Reference Information

    1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641. Note: An arrow ( ) found in the text signifi es change in content. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Date purchased/installed: Location on fi replace: Dealer phone:...
  • Page 3: Table Of Contents

    A. Fireplace Dimensions B. Optional Components C. Chimney Components D. Service Parts E. Contact Information Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Install the Refractory (I80 only) Install Outside Air Kit Install Attic Insulation Shield Install Flashing...
  • Page 4: Warranty

    4021-645A 09-01-08 Wood Pellet Electric Wood Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Components Covered Venting All Parts and Material Except as covered by Conditions, Exclu- sion, and Limitations listed...
  • Page 5 If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier. 4021-645A 09-01-08 Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Page 2 of 2...
  • Page 6: Listing And Code Approvals

    Wood Plant fi bers • Any material that can ignite and burn; fl ame proofed or not, plastered or un-plastered Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 - Iron - Tile - Slate - Plasters - Compressed paper...
  • Page 7: User Guide

    Gas Log Set Gas Log Lighters (not shown) Section 2.J. Firescreen (not shown) Section 2.E. Glass Doors (not shown) Section 2.H., 3.E. Clear Space Section 2.L. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 open Damper Handle closed close...
  • Page 8: Seasoned Wood

    • (See refractory maintenance Section 3.C.) WARNING! Risk of Fire! DO NOT burn fi replace with- out refractory. Use only refractory supplied by Hearth & Home Technologies, Inc. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08...
  • Page 9: Glass Doors

    Mantel - avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects. Figure 2.3 Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 48 in. (1219 mm) Clear Space Front of Fireplace 12 in.
  • Page 10: Wood Fuel

    fi replaces and refer to fi relog warnings and caution markings on packaging prior to use. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Soft wood - about nine months Hard wood - about eighteen months...
  • Page 11: Maintainance And Service

    Top Cover Slip Section ST1175 ST475 Square Termination Cap Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Remove 2 screws from the front and back and lift the top off. TCT1175 Terra Cotta Termination Cap...
  • Page 12: Check Firebox Refractory

    • Light deposits Use household glass cleaner • Heavy deposits Use wood ash on damp cloth or, Use commercial fi replace glass cleaner (consult with your dealer) Heatilator • I60, I80 • 4013-250 • Rev C • 11/08...
  • Page 13: Troubleshooting Guide

    Add glass doors to slow down air fl ow. Overdrafting Check for correct vent height; too much vertical height creates overdrafting. Check location of vent termination (refer to chimney assembly section). Heatilator • I60, I80 • 4013-250 • Rev C • 11/08...
  • Page 14: Typical Fireplace System

    • Illustrations/diagrams are not drawn to scale. • Actual product may vary from pictures in manual. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Termination cap (Section 8 & 9) Storm Collar (Section 8)
  • Page 15: Design And Installation Considerations

    Attic mounted duct work and air handler joints and seams taped or sealed • Basement installations should be avoided NOTICE: Hearth & Home Technologies Inc. recommends the use of direct vent fi replaces in basements. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08...
  • Page 16: Locating Fireplace & Chimney

    • Below peak Recommended: • Insulated exterior chase in cooler climates Multi-level Roofs Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Location NOT recommended: • Too close to tree • Below adjacent structure • Lower roof line •...
  • Page 17: Tools And Supplies Needed

    Report to your dealer any parts damaged in shipment. • Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08...
  • Page 18: Framing & Clearances

    92 3/4 46 3/8 21 1/2 2356 1178 Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 I60 - 1 in. (25 mm) Note: I80 - 1 1/2 in. (38 mm) minimum distance from sides & back of fireplace to combustible materials.
  • Page 19: Clearances

    I80 - 1 1/2 in. (38 mm) (except at nailing flanges 0 in. where it is 1/2 in. [13 mm]) to floor Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Attic Insulation Shield Must have 2 in. (51 mm)
  • Page 20: Sidewalls/Surrounds

    * If interior of chase will be drywalled, add the thickness to this measurement. ** Adjust header height for a raised fl oor under fi replace. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Model inches inches 1067 (4”...
  • Page 21: Installation Of Fireplace

    fi replace. If brackets are removed, fi ll holes in outer shell with screws. • Repeat this process to remove side refractories. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Figure 7.1 Unpacking Back Refractory Figure 7.2...
  • Page 22: Position The Fireplace (I80 Only)

    fi t. Figure 7.8. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Removing Shipping Brackets Scrape away excess with a regular screwdriver. See Figure 7.8...
  • Page 23: Install The Refractory (I80 Only)

    Place grate into grate brackets. See Figure 7.13. • Replace smoke shield. • Replace left and right screens. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 To ensure proper installation, gas knockouts in the side KNOCKOUT Figure 7.11 Gas Knockout GRATE BRACKET Figure 7.12 Sliding Bottom Refractory Towards...
  • Page 24: Place Protective Metal Hearth Strips

    1 in. (25 mm) overlap Figure 7.16 Possible Outside Air Inlet Locations Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Top piece must overlap bottom piece Raised Platform 1 in. (25 mm) min.
  • Page 25: Install Outside Air Kit

    Flexible Duct (not supplied) Outside Air Plate Assembly 2 Wire Ties Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Attic space Outlet placed higher than 3 ft below the termination cap...
  • Page 26: Chimney Assembly

    Offsets and returns must be secured with the screws provided (outer pipe only) Ceiling firestops are required where chimney passes through ceiling or floor Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Termination Cap...
  • Page 27: Chimney Requirements

    (1410 mm) Effective Height 16-3/4 (bottom of fireplace to top of starter collar) Figure 8.2 Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 6 ft (1.8 m) max. unsupported chimney above roof 35 ft (10.7 m) max. straight...
  • Page 28: Using Offsets/Returns

    36 5/8 in. (930 mm) (Dimension “B”) between the offset and return. The chimney component that best fi ts your application is two SL1112s. SL1112 SL1118 SL1136 SL1148 SL412 SL418 SL436 SL448 Heatilator • I60, I80 • 4013-250 • Rev C • 11/08...
  • Page 29: Assemble Chimney Sections

    Vertical straight runs of chimney must be supported every 35 ft (10.7 m). D. Install Chimney Air Kit • Required in Canada. • Follow instructions provided with this accessory. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Figure 8.4 Assembling Chimney Sections...
  • Page 30: Install Ceiling Firestops

    (use 600° F sealant). Ceilng firestop from Ceiling firestop from Figure 8.5 Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 ROOM ABOVE (non-insulated ceiling) bottom ATTIC ABOVE (insulated ceiling) Note: Use same dimensional lumber for framing ceiling firestop and joists.
  • Page 31: Install Attic Insulation Shield

    Check instructions and local codes for further details. Figure 8.6 Insulation Figure 8.7 Insulation (330 mm) Figure 8.8 Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Bend remaining tabs to rest against pipe to prevent insulation Bend inward from falling in. 90°...
  • Page 32: Cut Out Hole In Roof

    Caulk the fl ashing plate and roof junction as well as the vertical seam on the fl ashing. All nail heads must be caulked with a roofi ng sealant. Figure 8.9 Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Ceiling/Attic Construction...
  • Page 33: Chimney Termination Requirements

    In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Gas, Wood or Fuel Oil Termination Cap...
  • Page 34: Chase Installations

    fi replace or chimney. of the chase • Failure to prevent contact between insulation or other materials and chimney system may cause overheating and fi re. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Chase Constructions...
  • Page 35: Install Fireplace & Chimney

    • Caulk all seams to prevent leaks. • Refer to Figure 9.3. Figure 9.3 Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 2 in. (51 mm) Collar Slope Downward on Chase Top (1/4 in. per foot minimum)
  • Page 36: Install Termination Cap

    Chase Collar 2 in. (51 mm) Minimum Height Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 9.6 Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Termination pipe Storm Collar 3 clip brackets.
  • Page 37 2 in. (51 mm) above top of chase and 7 in. (178 mm) below top of chase 2 in. (51 mm) 7 in. (178 mm Chase Heatilator • I60, I80 • 4013-250 • Rev C • 11/08...
  • Page 38: Shrouds

    Width Min. Base Dim. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap 3 in. (76 mm) tall legs Length x Width to fit inside shroud TR11/11T Min.
  • Page 39 Min. Base Dim Minimum Opening Height Minimum Base Dimension Min. Opening Width Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 TR11/11T TR11/11T TV Min. Base Dims. 34 x 34 28 x 30 864 x 864 711 x 762 Min.
  • Page 40: Finishing

    0.52 0.20 0.20 12.50 0.08 0.46 2.18 14.3-20.0 0.07-0.05 14-5/8 in. - 20-3/8 in. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 1676 Minimum thickness required 1/2 in. 1/2 in. 2 in. 5-1/8 in. 5-1/8 in. 12-1/4 in.
  • Page 41: Raised Hearth Extension Framing

    Metal Hearth Strip Figure 11.4 Raised Platform Hearth Extension-Framing Materials 2 in. (51 mm) required Figure 11.5 Raised Platform Hearth Extension-Finishing Materi- Floor Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Noncombustible Finishing Materials HX4 or equivalent...
  • Page 42: Non-Combustible Sealant

    7-5/8 in. Finished Floor Micore Figure 11.8 Flush Hearth Extension Side View Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 12 in. Min. 30 in. min. 12 in. Min.
  • Page 43: Finishing Material

    2 in. (51 mm) Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Non-combustible sealant. Floor constructed of wood or...
  • Page 44: Combustible Mantel

    See Figure 11.11. • A combustible mantel may be positioned no lower than 12 in./305 mm (I60) or 20 in./508 mm (I80) above the top of the fi replace opening. • A combustible mantel may have a maximum depth of 12 in./305 mm.
  • Page 45: Sidewalls/Surrounds

    • Combustible or non-combustible mantel legs, surrounds and stub walls may be constructed per Figure 11.12. Figure 11.12 Mantel Leg or Wall Projections (acceptable on both sides of opening) Heatilator • I60, I80 • 4013-250 • Rev C • 11/08...
  • Page 46: Accessories

    Materials 1 1/2 in. (38 mm) air space around pipe Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08...
  • Page 47: Reference Materials

    (1283 mm) 59-1/4 in. 49-5/8 in. (1260 mm) 7-5/8 in. 42 in. (194 mm) (1067 mm) Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 14-3/8 in. (365 mm) 9-1/2 in. (241 mm) 55-1/2 in. (1410 mm) (effective height) 49-1/8 in.
  • Page 48: Optional Components

    66 in. (1676 mm) HX4 Hearth Extension 1/2 in. (13 mm) See your Heatilator dealer for a complete listing of optional components. Description 20 in. (508 mm) Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Bi-fold Glass Doors...
  • Page 49: Chimney Components

    (356 mm) 18 in. 4 in. (102 mm) (457 mm) SLA10 Adaptor (Required in Canada) Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 ID4 Insulated Duct 4 in. (102 mm) i 42 in. (1067 mm) UD4 Uninsulated Duct 4 in.
  • Page 50 JB577 Chimney Joint Band 13 in. (330 mm) CB576 Chimney Joint Band SL1100 SL400 2 in. (51 mm) Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 17 in. (432 mm) Catalog # FS538 0-deg. 17 in. 432 mm FS540 30-deg.
  • Page 51 (508 mm) 17 in. (432 mm) 9-3/8 in. (238 mm) 9-1/4 in. (235 mm) TCT1175 - Terra Cotta Cap Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 TR-TVK TR Top Vent Kit 10 3/4 in. 26 in. CT-11A...
  • Page 52 CT56 Chase Top LDS33/LDS46 Decorative Shroud Catalog # LDS33 LDS46 1219 1829 LDS-BV Decorative Shroud Catalog # 12-1/2 15-1/2 LDS-BV 36 in. (914 mm) 2 in. (51 mm) 8-1/2 8-1/2 Heatilator • I60, I80 • 4013-250 • Rev C • 11/08...
  • Page 53 This page intentionally left blank. Heatilator • I60, I80 • 4013-250 • Rev C • 11/08...
  • Page 54: Service Parts

    D. Service Parts Heatilator • I60, I80 • 4013-250 • Rev C • 11/08...
  • Page 55 D. Service Parts (continued) Heatilator • I60, I80 • 4013-250 • Rev C • 11/08...
  • Page 56: Contact Information

    Heatilator • I60, I80 • 4013-250 • Rev C • 11/08 Leave this manual with party responsible for use and operation.

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I80

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