Heatilator I60 Installation Manual
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Heatilator I60 Installation Manual

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Model(s):
WOODBURNING FIREPLACE
Installation and sHUYLFH of this DSSOLDQFHshould EH performed Ey
Installation Manual
Installation and Fireplace Setup
Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23
WARNING: If the information in these
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WARNING
Fire Risk.
For use with solid wood fuel only.
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  • Page 1 Installation and sHUYLFH of this DSSOLDQFHshould EH performed Ey WARNING Fire Risk. For use with solid wood fuel only. 2WKHU IXHOV PD\ RYHU¿UH DQG JHQHUDWH SRLVRQRXV JDVHV LH FDUERQ PRQR[LGH  Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...

  • Page 2: Table Of Contents

    ' 6HFXUH 2 VHW5HWXUQ ( ,QVWDOO &HLOLQJ )LUHVWRSV ) ,QVWDOO $WWLF ,QVXODWLRQ 6KLHOG * 5RRI 3HQHWUDWLRQ + ,QVWDOO &KDVH&KDVH 7RS , 7HUPLQDWLRQ &DS 5HTXLUHPHQWV - ,QVWDOO 7HUPLQDWLRQ &DS Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 3 Comments: )XUWKHU GHVFULSWLRQ RI WKH LVVXHV ZKR LV UHVSRQVLEOH ,QVWDOOHU%XLOGHU2WKHU 7UDGHV HWF DQG FRUUHFWLYH DFWLRQ QHHGHG &RPPHQWV FRPPXQLFDWHG WR SDUW\ UHVSRQVLEOH BBBBBBBBBBBBBBBBBBBBBBBBBB E\ BBBBBBBBBBBBBBBBBBBBBBRQ BBBBBBBBB %XLOGHU*HQ &RQWUDFWRU ,QVWDOOHU 'DWH Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...

  • Page 4: 3Urgxfw 6Shfl¿F

    State of California to cause birth defects or other reproductive harm. For more information go to: www. P65Warnings.ca.gov. Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...

  • Page 5: Getting Started

    4 ft. Decorative facing (1.22 m) off and trim ground level. Hearth extension Outside combustion air Factory-built fireplace Protective metal hearth strip(s) Figure 2.1 Typical Fireplace System Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 6 Minimum from FP opening to any inches 51 1/2 59 1/2 92 3/4 46 3/8 21 1/2 65 5/8 28 1/2 perpendicular wall. 1308 1511 2356 1178 1667 Figure 2.2 Fireplace Locations Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...

  • Page 7: Rfdwlqj )Luhsodfh &Klpqh

    ‡ ,QVXODWHG H[WHULRU FKDVH LQ FRROHU FOLPDWHV ‡ $YRLG RXWVLGH ZDOO :LQGZDUG /HHZDUG 1RW UHFRPPHQGHG LQ EDVHPHQW GXH WR KLJK QHJDWLYH SUHVVXUH FRQFHUQV WKDW HIIHFW GUDIW Figure 2.3 Recommended Chimney Locations Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...

  • Page 8: Tools And Supplies Needed

    5HSRUW WR \RXU GHDOHU DQ\ SDUWV GDPDJHG LQ VKLSPHQW • Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety DQG EHQH¿W Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...

  • Page 9: Framing And Clearances

    (219 mm) (219 mm) 9-1/2 in. 9-5/8 in. 7-5/8 in. 18-1/2 in. 42 in. (194 mm) (241 mm) (1067 mm) (244 mm) (470 mm) Figure 3.1 Appliance Dimensions Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 10 Contour Front Dimensions NOTE: CONTOUR FRONTS MUST BE INSTALLED BEFORE APPLYING ANY FINISHING MATERIALS Figure 3.2 Contour Front Dimensions Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 11 I80 - 1 1/2 in. (38 mm) 1219 mm (except at nailing flanges 0 in. where it is 1/2 in. [13 mm]) to floor Figure 3.3 Clearances to Combustible Materials Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 12 LQVXODWHG WR WKH OHYHO RI WKH IDOVH FHLOLQJ DV VKRZQ LQ Figure 3.5 Chase Constructions )LJXUH  7KLV ZLOO KHOS UHGXFH KHDW ORVV IURP WKH KRPH DURXQG WKH ¿UHSODFH Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 13 5HPRYH VFUHHQV E\ UHPRYLQJ VFUHZ IURP WKH HQG RI HDFK VFUHHQ URG 6HH )LJXUH  Smoke Shield Front Face Skip Skip Remove these screws. Figure 3.8 Removing Smoke Shield Figure 3.12 Removing Shipping Brackets Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 14 * If interior of chase will be drywalled, add the thickness to this measurement. ** Rough opening dimension to be able to get fireplace installed. Figure 3.13 Framing the Fireplace Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 15 3URWHFW WKH IURQW RI D SODWIRUP HOHYDWHG DERYH WKH KHDUWK H[WHQVLRQ ZLWK PHWDO VWULSV QRW LQFOXGHG ZLWK ¿UHSODFH SHU )LJXUH  6HH 6HFWLRQ  IRU KHDUWK H[WHQVLRQ LQVWUXFWLRQV Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 16 • Secure flex duct with screws or wire ties. Figure 3.18 Outside Air Installation with Cold Air Trap Figure 3.17 Outside Air Installation Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...

  • Page 17: Chimney And Termination Requirements

    6/ 6/  SL1112 6/  SL1118 6/  Figure 4.1 Chimney Requirements 6/ 6/  6/ 6/   6/$  'LPHQVLRQV UHÀHFW H HFWLYH KHLJKW Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...

  • Page 18: Vhwv5Hwxuqv

     3URSHU DVVHPEO\ RI DLU FRROHG FKLPQH\ SDUWV UHVXOWV LQ DQ RYHUODS RI FKLPQH\ MRLQWV RI  LQ  PP  ( HFWLYH OHQJWK LV EXLOW LQWR WKLV WDEOH Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 19 In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 4.3 Multiple Chimney Locations Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...

  • Page 20: Chimney Installation

    2 through ceiling or inch clearances. floor Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...

  • Page 21: Install Chimney Air Kit

    9HUWLFDO VWUDLJKW UXQV RI FKLPQH\ PXVW EH VXSSRUWHG HYHU\  IW  P  Figure 5.2 Assembling Chimney Sections WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components. Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...

  • Page 22: 6Hfxuh 2 Vhw5Hwxuq

    ZKHQ WKHUH LV D URRP DERYH ‡ 8VH DQ DWWLF LQVXODWLRQ VKLHOG LI WKH FHLOLQJ LV LQVXODWHG 7KH FHLOLQJ ¿UHVWRS PD\ WKHQ EH DWWDFKHG DERYH RU EHORZ the joists. Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 23 WR HQVXUH SURSHU HQJDJHPHQW EHIRUH LQVWDOOLQJ WKH VXF- FHHGLQJ VHFWLRQV ,I WKH\ KDYH EHHQ FRQQHFWHG FRUUHFW- )LJXUH  ,QVWDOO $WWLF ,QVXODWLRQ 6KLHOG ¿UHVWRS EHORZ FHLOLQJ O\ WKH\ ZLOO QRW GLVHQJDJH ZKHQ WHVWHG Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 24 WARNING! Risk of Fire! DO NOT caulk the pipe to the chase top collar. .018 (26 ga) min. • Caulk all seams to prevent leaks. Galvanized Chase Top Figure 5.9 Chase Top Construction Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 25 Figure 5.12 Installing an ST1175/ST475 Square Termination Cap Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm). Figure 5.10 Installing a TR11/TR444 Round Termination Cap Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 26 2 in. (51 mm) Chase Top 4-3/4 in. (121 mm) Chase Chimney Pipe Chase Chimney Pipe Figure 5.13 Installing a TCT1175 Terra Cotta Cap Figure 5.14 Installing a DTO134/DTO146/DTS134/DTS146 Cap Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...

  • Page 27: Shrouds

    Shroud Flue 3 in (76 mm) air space from bottom of shroud Chase Top to top of chase. )LJXUH  6KURXG 75 6HULHV FDS ZLWK QR 5DGLDWLRQ 6KLHOG Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 28 Radiation Minimum Shield Height Base Dimension Min. Height Above Bottom of Termination Cap Min. Opening Width Min. Opening Width Min. Opening Height Figure 6.5 Roofed Style Shroud Dimensions Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...

  • Page 29: Finishing

    2 in. (51 mm) Figure 7.2 Decorative Facing Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 30 14 5/8 in. - 20 3/8 in. 0DUEOH ‡ &KRRVH ¿QLVKLQJ PDWHULDOV FDUHIXOO\ 12 in. (305 mm) 12 in. (305 mm) 20 in. (508 mm) minimum Figure 7.3 Hearth Extension Dimensions Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 31 WHPSHUDWXUHV XS WR ƒ) LQ D URRP ZLWK DPELHQW WHP- SHUDWXUHV RI ƒ) &RQVXOW ÀRRULQJ VSHFL¿FDWLRQV WR HQVXUH FRPSDWLELOLW\ Non-combustible Finishing Materials Figure 7.7 Raised Platform Hearth Extension-Finishing Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 32 Protective Metal Hearth Strips Non-combustible Floor and platform constructed of Framing Material wood or other combustible material Figure 7.8 Raised Hearth Extension and Fireplace Framing Materials Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 33 ¿QLVKLQJ PDWHULDOV GXH WR KHDW H[SRVXUH RU VPRNH ‡ &KRRVH ¿QLVKLQJ PDWHULDOV FDUHIXOO\ 1/2 in. Micore or equivalent Noncombustible Material Protective Metal insulation Hearth Strip Figure 7.9 Flush Hearth Extension Side View Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 34 Model [610 mm] [610 mm] inches 44 1/2 1130 inches 50 1/2 1067 1283 Figure 7.11 Mantel Leg, Surround or Wall Projection (acceptable on both sides of opening) Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 35 Measured from top of fireplace opening WARNING: Seal joint with Grid represents non-combustible 1 in. squares sealant to prevent heat from being drawn into the wall cacity )LJXUH  0DQWHO 6SHFL¿FDWLRQV Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...

  • Page 36: Fireplace Setup

    UDWH DQ DXWRPDWLF VKXWR GHYLFH DQG PXVW EH LQVWDOOHG LQ DFFRUGDQFH ZLWK WKH 1DWLRQDO )XHO *DV &RGH = Latest edition. WARNING! Do Not operate an unvented gas log set in this ¿UHSODFH ZLWK WKH FKLPQH\ UHPRYHG Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 37 3ODFH JUDWH LQWR JUDWH EUDFNHWV 6HH )LJXUH  • 5HSODFH VPRNH VKLHOG GRATE BRACKET REFRACTORY BRACKET Figure 8.7 Grate Secured in Grate Bracket • 5HSODFH OHIW DQG ULJKW VFUHHQV Figure 8.4 Attaching Back Refractory Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...

  • Page 38: Reference Materials

    Outside Diameter 13 in. (330 mm) CT-11A-B $GDSWHU0D\ EH XVHG ZLWK WKH IROORZLQJ FDSV SL11/SL4 Chimney Stabilizer CT-Series DT-Series Storm Collar Attic Shield Kit Attic Collar Attic Spacer Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 39 (330 mm) (51 mm) 28 in. 39-7/8 in. (711 mm) (1013 mm) RF571 Roof Flashing JB577 Chimney Joint Band 13 in. (330 mm) CB576 Chimney Bracket CT11-A Adapter Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 40 TR-TVK - Top Vent Kit ST1175 - Square Termination Cap DTS134/DTS146 DTO134/DTO146 Decorative Caps DTO134 DTO146 15-3/4 in. 22.7 1168 (400 mm) DTS134 21.18 DTS146 TR11/TR444 - Round Termination Cap 21.18 1168 Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...
  • Page 41   WK 6WUHHW :HVW /DNHYLOOH 01  ZZZKHDWLODWRUFRP 3OHDVH FRQWDFW \RXU +HDWLODWRU GHDOHU ZLWK DQ\ TXHVWLRQV RU FRQFHUQV )RU WKH ORFDWLRQ RI \RXU QHDUHVW +HDWLODWRU GHDOHU SOHDVH YLVLW ZZZKHDWLODWRUFRP Heatilator • I60/I80 • 4013-260 Installers Manual • Rev W • 03/23...

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