Heatilator I60 Owner's Manual
Heatilator I60 Owner's Manual

Heatilator I60 Owner's Manual

Woodburning fireplace

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Models:
I60

Woodburning Fireplace

Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfi re. Overfi ring will void your
warranty.
• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.
Installation and service of this fi replace should
be performed by qualifi ed personnel. Hearth &
Home Technologies suggests NFI certifi ed or
factory-trained professionals, or technicians
supervised by an NFI certified
professional.
CAUTION
DO NOT DISCARD THIS MANUAL
Read, understand
and follow these
instructions for safe
i n s t a l l a t i o n a n d
operation.
Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07
Owner's Manual
Installation and Operation
Leave this manual with
party responsible for
use and operation.
WARNING
Hot glass will cause burns.
Do not touch glass until it is cooled
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room
as fi replace.
Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
Keep clothing, furniture, draperies and other
fl ammable materials away.
WARNING
Fire Risk
For use with solid wood fuel or decorative
gas appliance only.
Do not install unvented gas logs.
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
1

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Summary of Contents for Heatilator I60

  • Page 1: Woodburning Fireplace

    Home Technologies suggests NFI certifi ed or • For use with solid wood fuel or decorative factory-trained professionals, or technicians gas appliance only. supervised by an NFI certified • Do not install unvented gas logs. professional. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 2 Your new Heatilator wood burning fi replace will give you years As the owner of a new fi replace, you’ll want to read and care- of durable use and trouble-free enjoyment.
  • Page 3: Table Of Contents

    A. Gas Log/Lighter Provisions ....26 Note: An arrow ( ) found in the text signifi es change in content. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 4: Listing And Code Approvals

    Installation and/or use of any component part not approved by Hearth & Home Technologies. Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the above actions. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 5: Getting Started

    Basement installations should be avoided due to stack effect. Stack effect creates negative pressure in lower levels. Hearth & Home Technologies recommends the use of direct vent fi replaces in basements. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 6 Consider the fi replace location relative to fl oor and ceiling and attic joists. Recommended Recommended Location Location Marginal Location Location Recommended Location Recommended Windward Outside Air Intake Leeward Multi-level Roofs Figure 2.1 Recommended Chimney Locations Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 7: Typical Fireplace System

    V-shaped standoffs (spacers) Mantel and surround Decorative facing and trim Hearth extension Outside combustion air Factory-built fireplace Protective metal hearth strip(s) Figure 2.2 Typical Fireplace System Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 8: Tools And Supplies Needed

    Read all the instructions before starting the installation. Follow these instructions carefully during the • Keep fi replace dry. installation to ensure maximum safety and benefi t. • Mold or rust may cause odors. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 9: Selecting Fireplace Location

    Along a wall all configurations As a room divider 28 in. (711 mm) 48 in. (1219 mm) 49-1/2 With Outside 1257 45-1/2 Without Outside Air 1156 Figure 3.1 Fireplace Locations Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 10: Clearances

    (except at nailing flanges where it is 1/2 in. (13 mm)) Figure 3.2 Clearances to Combustible Materials Note: Chimney air kit and 11-10 in./279-254mm adaptor are not shown, but are required in Canada. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 11: Sidewalls/Surrounds

    Use only noncombustible material below the top of the front standoffs. 45-1/2 in. (1156 mm) 28 in. (711 mm) Figure 3.4 Framing the Fireplace Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 12: Construct The Chase

    Maximum unsupported chimney height 10.67 above the fi replace Figure 3.5 Chase Assembly • Maximum unsupported chimney above 1.83 roof Note: A maximum of two pairs of offsets and returns may be used. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 13: Installation Of Fireplace

    The outside air kit is installed on the left hand side of the fi replace. See Figure 4.4 for handle location/operation. Flexible Duct (not supplied) Outside Air Plate Outside Air Assembly Shield 2 Wire Ties Figure 4.1 Outside Air Installation Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 14 (preferably with short run or mainly straight duct, except small dip for cold air trap which will help prevent flow of cold air). Figure 4.3 Outside Combustion Air Placement Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 15: Secure The Fireplace

    fi replace opening for square. Measure diagonal dis- tances of the opening to make sure they are equal. If they are not, continue to shim the fi replace until those diagonals are equal. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 16: Chimney Assembly

    Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation NOTE: • Chimney performance may vary. • Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 17: Chimney Requirements

    16-3/4 servicing another appliance. SL1136 SL436 34-3/4 • Do NOT connect to any air distribution duct or system. SL1148 SL448 46-3/4 1187 SLA10 16-3/4 * Dimensions refl ect effective height. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 18: Using Offsets/Returns

    1314 98 7/8 2511 Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 19: Assemble The Chimney Sections

    fl oor or every 10 ft (3.05 m) of clear space. • Use same dimensional lumber as joists. Ceiling fi restop slows spread of fi re and reduces cold air infi ltration. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 20: Install The Attic Insulation Shield

    • Maintain specifi ed cleaances around chimney. • Check instructions and local codes for further details. 3 in. (76 mm) overlap Figure 5.6 Prepare Attic Insulation Shield Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 21: Double-Check The Chimney Assembly

    Secure returns with strapping. • Straight chimney sections may be secured with screws (not to exceed 3/4 in./19 mm in length) at the joints. Keep chimney sections from separating or twisting. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 22: Complete The Enclosure

    Refer to the installation instruc- 6 in. 20 in. (152 mm) min. (508 mm) min. tions supplied with the decorative cap cover. Figure 6.2 Multiple Chimneys Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 23 Install the Chimney Air Kit (required in Canada): Figure 6.3 Ceiling/Attic Construction When installing the chimney air kit, follow the instructions provided with this accessory. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 24: Chase Top

    All seams must be caulked to prevent leaks. • A chase installation must use a chase top. Chase tops Storm Collar are available from your Heatilator dealer or may be fi eld constructed. 2 in. (51 mm) min. • Attach the chase top to the top of the chase.
  • Page 25 (CT11-King shown, available in US only) Top of Pipe • Install termination caps following instructions provided Figure 6.8 Installing a TCT1175 Terra Cotta Cap (available is US with them. only) Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 26: Accessories

    Combustible materials may be located at zero clearance to gas line Repack beyond 4 in. (102 mm) Insulation from fireplace side. Knockout 4 in. (102 mm) Figure 7.1 Gas Line Installation Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 27: Finishing

    0.20 5-1/8 in. Common Brick 0.20 5-1/8 in. Ceramic Tile 12.50 0.08 12-1/4 in. Armstrong™ Privacy Guard Plus 0.46 2.18 1/2 in. Marble 14.3-20.0 0.07-0.05 14-5/8 in. - 20-3/8 in. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 28 (762 mm) Min. 12 in. Hearth Extension (305 mm) 12 in. Min. (305 mm) 30 in. (762 mm) Min. min. Noncombustible Material Micore Hearth Strip Figure 8.5 Flush Hearth Extension Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 29: Finishing Material

    Do not cover air grilles or openings Extend hearth extension materials to specified distance - use materi- Install protective als that meet or exceed minimum metal sealing strip(s) required insulating values Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 30: Mantel

    Install combustible materials up to specifi ed clearances on top front and side edges. • Seal joints between the fi nished wall and fi replace top and sides using only a 300° F minimum sealant. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 31: Operating Instructions

    For use with solid wood fuel or decorative gas appliance only. • Do not install unvented gas logs. open close Damper Handle Handle up - open Handle down - closed Figure 9.1 General Operating Parts Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 32: Outside Air

    • Doors must be fully opened or fully closed when operating fi replace. Partially opened doors may draw fl ame, smoke or heat from fi replace. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 33: Grate

    This sounds ridiculous but that is exactly what you are • Closer than required clearances to doing if you burn unseasoned wood. combustibles to fi replace. • Within space required for loading or ash removal. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 34: Starting A Fire

    fi replace and the refractory and paint to cure. You may Combustible materials may ignite. notice an industrial odor the fi rst few fi res. This is consid- ered normal. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 35: Troubleshooting

    Overhead fan operating? Creosote buildup in flue? Air register from furnace near fireplace? Damper closed? Doors opening and closing? Outside air Window closed closed? for start-up? Figure 10.1 Factory-built Fireplaces: Troubleshooting Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 36: Diagnostics And Problem Solving

    No: Need for all heat boosts possible How much heat output do you • Unrealistic expectations Explanation of decorative nature of fi replace; suggestion of expect? approved fi replace insert. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 37 Is the chimney clean? • No: Creosote odor Have chimney cleaned. • Yes: Damper closed too early Wait until fi re completely out before closing damper. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 38: Maintenance And Servicing The Fireplace

    TCT1175 Termination Cap TR444/TR442 ST475 Terra Cotta Round Termination Cap (CT-King shown) Termination Cap Square Termination Cap Available US only Available US only Figure 11.1 Chimney & Termination Cap Cleaning Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 39: Maintenance Task List

    Failure to replace damaged components and make conduct a minimum of an NFPA 211 Level 2 inspection of proper repairs creates risk of fi re. the chimney. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 40: Reference Materials

    8-5/8 in. 9-1/4 in. (219 mm) (235 mm) 9-5/8 in. 9-1/2 in. 18-1/2 in. 7-5/8 in. 36 in. (244 mm) (241 mm) (194 mm) (470 mm) (914 mm) Figure 12.1 Dimensions Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 41: Fireplace Components

    Bi-fold Glass Doors AK22 - Outside Air Kit Traditional Brick Pattern Refractory 66 in. (1676 mm) 20 in. (508 mm) HX4 - Hearth Extension 1/2 in. (13 mm) Herringbone Pattern Refractory Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 42: Chimney Components

    (133 mm) 4 in. (102 mm) 13 in. Outside Diameter 13 in. (330 mm) (330 mm) SLA10 Adaptor (Required in Canada) SL11/SL4 Chimney Stabilizer CAK5A Chimney Air Kit (Required in Canada) Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 43 (711 mm) (1013 mm) RF571 - Roof Flashing 13 in. 2 in. (330 mm) (51 mm) JB577 - Chimney Joint Band 13 in. (330 mm) CB576 - Chimney Joint Band Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 44 20 in. (508 mm) 17 in. (432 mm) LDS-BV Decorative Shroud 9-3/8 in. Catalog # (238 mm) 12-1/2 15-1/2 LDS-BV 9-1/4 in. (235 mm) TCT1175 Terra Cotta Cap (Available US only) Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 45 (610 mm) CT11-King CT11-Queen CT11-Bishop 16 in. (406 mm) 21 in. (533 mm) 38-3/8 in. (975 mm) 25-3/4 in. (654 mm) 16 in. 20-5/8 in. (406 mm) (524 mm) CT11-Knight CT11-Pawn Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 46: Woodburning Termination Cap

    Minimum height is established with the bottom of the termination cap 7 in. (178 mm) above the chase top. Minimum height must increase accord- ingly for any height above 7 in. (178 mm). All dimensions are INSIDE dimensions. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 47 This page intentionally left blank. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 48: Service Parts

    D. Service Parts ICON I60CT & I60H Service Parts Beginning Manufacturing Date: N/A Service Parts Diagram Ending Manufacturing Date: Active 36 in. Woodburning Fireplace Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 49: Service Parts

    Screen Cover (top only) 31319 31319 Side Trim 31326 31326 Nailing Flange 31190 31190 Firescreen Rod 12052 12052 Installation Instructions & Owner’s Manual 4013-202 4013-202 Powder Coat Touch-Up Paint 71479 71479 Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 50 This page intentionally left blank. Heatilator • I60 US-CAN • 4013-202 Rev F • 11/07...
  • Page 51: Limited Warranty

    Limited Warranty HHT warrants the following components of your Heatilator woodburning fi replace to be free from original defects in material and workmanship during the applicable periods described: fi ve years for the fi rebox assembly, chimney system and roof termination; two years for refractory fi rebox liners;...
  • Page 52: Contact Information

    1915 W. Saunders Street Mt. Pleasant, Iowa 52641 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the number of your nearest Heatilator dealer, please visit www.heatilator.com. – NOTES – CAUTION DO NOT DISCARD THIS MANUAL •...

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