Heatilator I60 Owner's Manual Installation And Operation
Heatilator I60 Owner's Manual Installation And Operation

Heatilator I60 Owner's Manual Installation And Operation

Wood burning fireplace
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Models:
I60
I80
Wood Burning Fireplace
Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfi re. Overfi ring will void your
warranty.
• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.
Installation and service of this fi replace
should be performed by qualifi ed personnel.
Hearth & Home Technologies suggests NFI
certifi ed or factory-trained professionals, or
technicians supervised by an
NFI certifi ed professional.
NOTICE
DO NOT DISCARD THIS MANUAL
Read, understand
and follow these
instructions for safe
i n s t a l l a t i o n a n d
operation.
Heatilator • I60, I80 • 4013-250 • Rev H • 1/11
Owner's Manual
Installation and Operation
Leave this manual with
party responsible for
use and operation.
WARNING
Hot screen/mesh and glass doors will cause burns.
DO NOT touch screen/mesh or glass doors until
cooled
NEVER allow children to touch screen/mesh or glass
doors
Keep children away
CAREFULLY SUPERVISE children in same room as
fi replace.
Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
Keep clothing, furniture, draperies and other
fl ammable materials away.
WARNING
Fire Risk
For use with solid wood fuel or decorative
gas appliance only.
DO NOT install unvented gas logs.
HOT SURFACES!
Screen/mesh, glass doors
and other surfaces are hot
during operation AND cool
down.
1

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Summary of Contents for Heatilator I60

  • Page 1 • For use with solid wood fuel or decorative technicians supervised by an gas appliance only. NFI certifi ed professional. • DO NOT install unvented gas logs. Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 2: Congratulations

    ADJUST DAMPER TO THE FULLY OPEN POSITION. 1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641. Note:  An arrow ( ) found in the text signifies change in content. Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 3: Table Of Contents

    H. Inspect Fireplace and Components C. Chimney Components Framing & Clearances D. Service Parts  A. Select Fireplace Location E. Contact Information B. Clearances C. Sidewalls/Surrounds D. Frame the Fireplace Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 4: Warranty

    3 years Firebox and heat exchanger Lifetime All replacement parts 90 Days beyond warranty period See conditions, exclusions, and limitations on next page. 4021-645C 12-29-10 Page 1 of 2 Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 5 THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. 4021-645C 12-29-10 Page 2 of 2 Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 6: Listing And Code Approvals

    NOTICE: This fireplace is tested and approved as a decorative fireplace. It should not be factored as a primary heat source in residential heating calculations. Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 7: User Guide

    (not shown) Section 2.J. Firescreen Wood Fuel (not shown) Section 2.M. Section 2.E. Hearth Glass Doors (not shown) Section 2.H., 3.E. Clear Space Section 2.L. Figure 2.1 General Operating Parts Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 8: Seasoned Wood

    CAUTION! Odors and vapors released during initial operation may be irritating to sensitive individuals. Open windows for air circulation. Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 9: Glass Doors

    BEFORE lighting fi re. 48 in. (1219 mm) Clear Space Front of Fireplace 12 in. (305 mm) Clear Space Sides of Fireplace (from the FP opening) Figure 2.3 Clear Space Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 10: Wood Fuel

    Do not poke or stir the logs while they are burning. Use formation of creosote. only firelogs that have been evaluated for the application in manufactured fireplaces and refer to firelog warnings and caution markings on packaging prior to use. Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 11: Maintainance And Service

    Section TR11/TR11T ST1175 TCT1175 TR444/TR442 Terra Cotta ST475 Round Termination Cap Square Termination Cap Termination Cap Available US only DT SERIES Figure 3.1 Chimney & Termination Cap Cleaning  Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 12: Check Firebox Refractory

    • Light deposits Use household glass cleaner • Heavy deposits Use wood ash on damp cloth or, Use commercial fireplace glass cleaner (consult with your dealer) Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 13: Troubleshooting Guide

    Add glass doors to slow down air flow. Overdrafting Check for correct vent height; too much vertical height creates overdrafting. Check location of vent termination (refer to chimney assembly section). Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 14: Getting Started

    (1.83m) off (Section 11) ground level. Hearth extension Outside (Section 11) combustion air Factory-built fireplace (Section 7) Protective metal hearth strip(s) (Section 7) Figure 5.1 Typical Fireplace System Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 15: Design And Installation Considerations

    Tight sealing construction of the structure • Mechanical exhausting devices NOTICE: Hearth & Home Technologies Inc. recommends • Improper location of the chimney the use of direct vent fireplaces in basements. Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 16: Locating Fireplace & Chimney

    Recommended: • Below adjacent structure • Insulated exterior chase • Lower roof line • Avoid outside wall in cooler climates Windward Leeward Multi-level Roofs Figure 5.2 Recommended Chimney Locations Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 17: Tools And Supplies Needed

    Misc. screws and nails G. Fireplace System Requirements This fireplace system requires: • Hearth Refractory • Grate Assembly • Outside Air Hood Duct must be installed, but sold separately. Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 18: Framing & Clearances

    Minimum from FP opening to any inches 59 1/2 92 3/4 46 3/8 21 1/2 65 5/8 28 1/2 perpendicular wall. 1308 1511 2356 1178 1667 Figure 6.1 Fireplace Locations (Framing dimensions shown) Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 19: Clearances

    1/2 in. [13 mm]) to floor Figure 6.2 Clearances to Combustible Materials Note: Chimney air kit and 11-10 in./279-254 mm adapter are not shown, but are required in Canada. Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 20: Sidewalls/Surrounds

    * If interior of chase will be drywalled, add the thickness to this measurement. ** Adjust header height for a raised floor under fireplace. Figure 6.4 Framing the Fireplace Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 21: Installation Of Fireplace

    Slide fireplace into position (brackets can be used to Figure 7.2 Bending Refractory Shipping Tabs anchor fireplace in position). Back Down • Skip to Section 7.G. for further I60 instructions. Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 22: Position The Fireplace (I80 Only)

    Scrape away excess with a regular screwdriver. See Figure 7.8. Figure 7.5 Shipping Spacers Figure 7.6 Lifting Out the Hearth Stone Figure 7.8 Scrape Away Rough Edges Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 23: Install The Refractory (I80 Only)

    Place grate into grate brackets. See Figure 7.13. Figure 7.10 Attaching Back Refractory • Replace smoke shield. GRATE BRACKET Figure 7.13 Grate Secured in Grate Bracket • Replace left and right screens. Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 24: Place Protective Metal Hearth Strips

    Check fireplace opening for square to ensure proper fit Figure 7.16 Possible Outside Air Inlet Locations of glass doors. Measure diagonals of fireplace opening to make sure they are equal. Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 25: Install Outside Air Kit

    The outside air hood must be at least 3 ft (.91 m) below the top of the uppermost chimney section. Flexible Duct (not supplied) Outside Air Shield Inlet Ring 2 Wire Ties Figure 7.18 Outside Air Installation Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 26: Chimney Assembly

    Lock chimney sections together firmly to resist movement Ceiling firestops are required where chimney passes through ceiling or floor Figure 8.1 Typical Chimney System - Guidelines for Chimney System Installation Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 27: Chimney Requirements

    (1410 mm) Effective Height SLA10 16-3/4 90 ft (27.4 m) max. height (bottom of fireplace to top of starter collar) * Dimensions reflect effective height. Figure 8.2 Chimney Requirements Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 28: Using Offsets/Returns

    98 7/8 2511 Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table. Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 29: Assemble Chimney Sections

    Vertical straight runs of chimney must be supported every 35 ft (10.7 m). D. Install Chimney Air Kit • Required in Canada. • Follow instructions provided with this accessory. Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 30: Install Ceiling Firestops

    Note: Use same dimensional lumber for framing home (use 600° F sealant). ceiling firestop and joists. Catalog # FS538 FS540 Figure 8.5 Installing the Ceiling Firestop Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 31: Install Attic Insulation Shield

    Attic Insulation Shield 17 in. (432 mm) diameter 6 Tabs bent in 90° Insulation Insulation 13 in. Ceiling Firestop Pipe (330 mm) Figure 8.8 Install Attic Insulation Shield (firestop below ceiling) Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 32: Cut Out Hole In Roof

    • Caulk the flashing plate and roof junction as well as the vertical seam on the flashing. All nail heads must be caulked with a roofing sealant. Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 33: Chimney Termination Requirements

    In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 8.10 Multiple Chimney Locations Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 34: Chase Installations

    • Failure to prevent contact between insulation or other Insulation Insulation materials and chimney system may cause overheating False Ceiling False Ceiling and fire. Chimney Figure 9.1 Chase Assembly Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 35: Install Fireplace & Chimney

    WARNING! Risk of Fire! DO NOT caulk the pipe to the Galvanized chase top collar. Chase Top • Caulk all seams to prevent leaks. • Refer to Figure 9.3. Figure 9.3 Chase Top Construction Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 36: Install Termination Cap

    4 3/4 in. (121 mm) maximum Chase Chimney Pipe Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 9.6 Installing an ST1175/ST475 Square Termination Cap Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 37 2 in. (51 mm) 7 in. (178 mm) Chase Chimney Pipe Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 9.7 Installing a TCT1175 Terra Cotta Cap Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 38: Shrouds

    23 x 23 737 x 737 584 x 584 Min. Opening Width 26 x 26 20 x 20 660 x 660 508 x 508 Figure 10.2 Open Top Shroud Dimensions Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 39 34 x 34 34 x 34 864 x 864 864 x 864 Min. Height Above Radiation Shield Min. Opening Width Min. Opening Height Figure 10.4 Roofed Style Shroud Dimensions Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 40: Finishing

    5-1/8 in. Common Brick 0.20 5-1/8 in. Ceramic Tile 12.50 0.08 12-1/4 in. Armstrong™ Privacy Guard Plus 0.46 2.18 1/2 in. Marble 14.3-20.0 0.07-0.05 14-5/8 in. - 20-3/8 in. Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 41: Hearth Strips

    Hearth Extension Noncombustible Finishing Material Non-combustible Finishing Materials Noncombustible Framing Material Figure 11.5 Raised Platform Hearth Extension-Finishing Materi- Protective Metal Floor Hearth Strips Figure 11.3 Raised Platform Hearth Extension Detail Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 42: Non-Combustible

    7-5/8 in. Finished Floor 30 in. Min. Hearth Extension Micore Noncombustible Material Protective Metal Hearth Strip Figure 11.8 Flush Hearth Extension Side View Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 43: Finishing Material

    2 in. (51 mm) Figure 11.10 Decorative Facing Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 44: Combustible Mantel

    1 1/2 in./ glass, plasters. 38 mm maximum Measured from top of fireplace opening Seal joint with non-combustible sealant Figure 11.11 Clearances to Mantels or other Combustibles above Fireplace Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 45: Sidewalls/Surrounds

    24 in. 24 in. Model [610 mm] [610 mm] inches 1130 inches 50 1/2 1067 1283 Figure 11.12 Mantel Leg or Wall Projections (acceptable on both sides of opening) Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 46: Accessories

    Repack beyond 4 in. (102 mm) insulation from fireplace side. knockout 4 in. (102 mm) Figure 12.1 Gas Line Installation Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 47: Reference Materials

    (219 mm) (219 mm) 9-5/8 in. 9-1/2 in. 18-1/2 in. 7-5/8 in. 42 in. (194 mm) (244 mm) (241 mm) (1067 mm) (470 mm) Figure 12.2 Dimensions - I80 Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 48: Optional Components

    66 in. (1676 mm) 20 in. (508 mm) HX4 Hearth Extension 1/2 in. (13 mm) Bi-fold Glass Doors See your Heatilator dealer for a complete listing of optional components. Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 49: Chimney Components

    4 in. (102 mm) 18 in. (457 mm) 13 in. (330 mm) Outside Diameter 13 in. (330 mm) SLA10 Adaptor (Required in Canada) SL11/SL4 Vent Stabilizer CAK5A Chimney Air Kit Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 50 RF570 Roof Flashing 15-1/4in. JB577 Chimney Joint Band (387 mm) 28 in. 39-7/8 in. 13 in. (711 mm) (1013 mm) (330 mm) CB576 Chimney Joint Band RF571 Roof Flashing Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 51 DTO146 20 in. 22.7 (508 mm) 1168 DTS134 21.18 17 in. (432 mm) 9-3/8 in. DTS146 (238 mm) 21.18 1168 10-1/4 in. (260 mm) TCT1175 - Terra Cotta Cap Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 52 (914 mm) 13-3/8 in. (340 mm) 2 in. (51 mm) CT56 Chase Top LDS33/LDS46 Decorative Shroud Catalog # LDS33 LDS46 1219 1829 LDS-BV Decorative Shroud Catalog # 12.5 15.5 LDS-BV Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 53: Service Parts

    D. Service Parts Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 54 D. Service Parts (continued)  Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...
  • Page 55: Contact Information

    Heatilator • I60, I80 • 4013-250 • Rev H • 1/11...

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I80

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