Heatilator ICON I100 Installation Manual
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Heatilator ICON I100 Installation Manual

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Model(s):
WOODBURNING FIREPLACE
Installation and sHUYLFH of this DSSOLDQFHshould EH performed Ey
Installation Manual
Installation and Fireplace Setup
Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22
WARNING: If the information in these
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or explosion may result causing property
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WARNING
Fire Risk.
For use with solid wood fuel only.
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1

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Summary of Contents for Heatilator ICON I100

  • Page 1 Installation and sHUYLFH of this DSSOLDQFHshould EH performed Ey WARNING Fire Risk. For use with solid wood fuel only. 2WKHU IXHOV PD\ RYHU¿UH DQG JHQHUDWH SRLVRQRXV JDVHV LH FDUERQ PRQR[LGH  Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 2: Table Of Contents

    ' 6HFXUH 2 VHW5HWXUQ ( ,QVWDOO &HLOLQJ )LUHVWRSV ) ,QVWDOO $WWLF ,QVXODWLRQ 6KLHOG * 5RRI 3HQHWUDWLRQ + ,QVWDOO &KDVH&KDVH 7RS , 7HUPLQDWLRQ &DS 5HTXLUHPHQWV - ,QVWDOO 7HUPLQDWLRQ &DS Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 3 Comments: )XUWKHU GHVFULSWLRQ RI WKH LVVXHV ZKR LV UHVSRQVLEOH ,QVWDOOHU%XLOGHU2WKHU 7UDGHV HWF DQG FRUUHFWLYH DFWLRQ QHHGHG &RPPHQWV FRPPXQLFDWHG WR SDUW\ UHVSRQVLEOH BBBBBBBBBBBBBBBBBBBBBBBBBB E\ BBBBBBBBBBBBBBBBBBBBBBRQ BBBBBBBBB %XLOGHU*HQ &RQWUDFWRU ,QVWDOOHU 'DWH  ‡ 5HY % ‡  Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 4: 3Urgxfw 6Shfl¿F

    State of California to cause birth defects or other reproductive harm. For more information go to: www. P65Warnings.ca.gov. Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 5: Getting Started

    Enclosed space above and around fireplace Mantel and surround Decorative facing and trim Hearth extension Outside combustion air Factory-built fireplace Protective metal hearth strip(s) Figure 2.1 Typical Fireplace System Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 6 1/2 in. (13 mm) 77-5/8 in. 77-5/8 in. all configurations (1972 mm) (1972 mm) 48 in. 30-1/2 in. (1219 mm) (775 mm) 24 in. (610 mm) Figure 2.2 Fireplace Locations Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 7: Rfdwlqj )Luhsodfh &Klpqh

    LQ FRROHU FOLPDWHV ‡ $YRLG RXWVLGH ZDOO :LQGZDUG /HHZDUG 1RW UHFRPPHQGHG LQ EDVHPHQW GXH WR KLJK QHJDWLYH SUHVVXUH FRQFHUQV WKDW HIIHFW GUDIW Figure 2.3 Recommended Chimney Locations Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 8: Tools And Supplies Needed

    5HSRUW WR \RXU GHDOHU DQ\ SDUWV GDPDJHG LQ VKLSPHQW • Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety DQG EHQH¿W Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 9: Framing And Clearances

    Framing and Clearances A. Appliance Dimensions/Weight Appliance Weight Table Model Pounds , Figure 3.1 Appliance Dimensions Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 10 Contour Front Dimensions NOTE: CONTOUR FRONTS MUST BE INSTALLED BEFORE APPLYING ANY FINISHING MATERIALS Figure 3.2 Contour Front Dimensions Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 11 1-1/2 in. (38mm) from side of appliance (except at nailing flanges where it is 1/2 in. (13 mm) 0 in. from floor Figure 3.3 Clearances to Combustible Materials Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 12 ,Q FROG FOLPDWHV WKH ZDOOV RI WKH FKDVH VKRXOG EH LQVXODWHG WR WKH OHYHO RI WKH IDOVH FHLOLQJ DV VKRZQ LQ )LJXUH  7KLV ZLOO KHOS UHGXFH KHDW ORVV IURP WKH KRPH DURXQG WKH ¿UHSODFH Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 13: 8Qsdfn Wkh 5Hiudfwru\ )Luhsodfh

    Bend Refractory Brackets Back Down ‡ 5HPRYH VFUHHQV E\ UHPRYLQJ VFUHZ IURP HQG RI HDFK VFUHHQ URG Figure 3.11 Removing Shipping Brackets Figure 3.8 Remove Screen Rods Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 14 * If interior of chase will be clearances are met. drywalled, add the thick- ness to this measurement. Figure 3.11 Framing the Fireplace Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 15 IRU KHDUWK H[WHQVLRQ LQVWUXFWLRQV 2 in. 1 in. (25 mm) min. (51 mm) overlap Floor 2 in. (51 mm) Figure 3.13 Protect the Front of an Elevated Platform Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 16 • Secure flex duct with screws or wire ties. Figure 3.16 Outside Air Installation with Cold Air Trap Figure 3.14 Outside Air Installation Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 17 ‡ &KHFN IRU OLJKW OHDNV ZLWK D ÀDVKOLJKW DQG VHDO ZLWK GXFW WDSH DQGRU LQVXODWLRQ Figure 3.18 Bending Tabs on Outside Air Kit Collar Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 18: Chimney And Termination Requirements

    24 ft. (7.32 m) min. height/double offset-return (1730 mm) 90 ft (27.43 m) max. height Effective Height (bottom of fireplace Knockout to top of starter collar) Figure 4.1 Chimney Requirements Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 19: Vhwv5Hwxuqv

    3URSHU DVVHPEO\ RI DLU FRROHG FKLPQH\ SDUWV UHVXOWV LQ DQ RYHUODS RI FKLPQH\ MRLQWV RI  LQ  PP  ( HFWLYH OHQJWK LV EXLOW LQWR WKLV WDEOH Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 20 In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 4.3 Multiple Chimney Locations Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 21: Chimney Installation

    2 through ceiling or inch clearances. floor Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 22 9HUWLFDO VWUDLJKW UXQV RI FKLPQH\ PXVW EH VXSSRUWHG HYHU\  IW  P  Figure 5.2 Assembling Chimney Sections WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components. Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 23 ZKHQ WKHUH LV D URRP DERYH ‡ 8VH DQ DWWLF LQVXODWLRQ VKLHOG LI WKH FHLOLQJ LV LQVXODWHG 7KH FHLOLQJ ¿UHVWRS PD\ WKHQ EH DWWDFKHG DERYH RU EHORZ the joists. Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 24 WR HQVXUH SURSHU HQJDJHPHQW EHIRUH LQVWDOOLQJ WKH VXF- FHHGLQJ VHFWLRQV ,I WKH\ KDYH EHHQ FRQQHFWHG FRUUHFW- )LJXUH  ,QVWDOO $WWLF ,QVXODWLRQ 6KLHOG ¿UHVWRS EHORZ FHLOLQJ O\ WKH\ ZLOO QRW GLVHQJDJH ZKHQ WHVWHG Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 25 WARNING! Risk of Fire! DO NOT caulk the pipe to the chase top collar. ‡ &DXON DOO VHDPV WR SUHYHQW OHDNV .018 (26 ga) min. Galvanized Chase Top Figure 5.9 Chase Top Construction Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 26 Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm). Figure 5.12 Installing an ST1175/ST475 Square Termination Cap Figure 5.10 Installing a TR11 Round Termination Cap Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 27 2 in. (51 mm) Chase Top 4-3/4 in. (121 mm) Chase Chimney Pipe Chase Chimney Pipe Figure 5.13 Installing a TCT1175 Terra Cotta Cap Figure 5.14 Installing a DTO134/DTO146/DTS134/DTS146 Cap Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 28: Shrouds

    Flue 3 in (76 mm) air space from bottom of shroud Chase Top to top of chase. )LJXUH  6KURXG 75 6HULHV FDS ZLWK QR 5DGLDWLRQ 6KLHOG Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 29 Base Dimension  [  Min. Height Above Bottom of Min. Opening Width Termination Cap Min. Opening Width Min. Opening Height Figure 6.5 Roofed Style Shroud Dimensions Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 30: Finishing

    2 in. (51 mm) Figure 7.2 Decorative Facing Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 31: Hduwk

    ‡ &KRRVH ¿QLVKLQJ PDWHULDOV FDUHIXOO\ 12 in. (305 mm) 50 in. 12 in. (1270 mm) (305 mm) 74 in. (1880 mm) 20 in. (508 mm) minimum Figure 7.3 Hearth Extension Dimensions Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 32 WHPSHUDWXUHV XS WR ƒ) LQ D URRP ZLWK DPELHQW WHP- SHUDWXUHV RI ƒ) &RQVXOW ÀRRULQJ VSHFL¿FDWLRQV WR HQVXUH FRPSDWLELOLW\ Non-combustible Finishing Materials Figure 7.7 Raised Platform Hearth Extension-Finishing Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 33 Protective Metal Hearth Strips Non-combustible Floor and platform constructed of Framing Material wood or other combustible material Figure 7.8 Raised Hearth Extension and Fireplace Framing Materials Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 34 ¿QLVKLQJ PDWHULDOV GXH WR KHDW H[SRVXUH RU VPRNH ‡ &KRRVH ¿QLVKLQJ PDWHULDOV FDUHIXOO\ 1/2 in. Micore Noncombustible Material Protective Metal or equivalent Hearth Strip insulation Figure 7.9 Flush Hearth Extension Side View Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 35 Measured from top of fireplace opening WARNING: Grid represents 1 in. squares Seal joint with non-combustible sealant to prevent heat from being drawn into the wall cavity )LJXUH  0DQWHO 6SHFL¿FDWLRQV Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 36 60 5/8 in. [1540 mm] 24 in. 24 in. [610 mm] [610 mm] Figure 7.12 Mantel Leg, Surround or Wall Projection (acceptable on both sides of opening) Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 37: Fireplace Setup

    )DVWHQ LQ SODFH ZLWK WKH UHIUDFWRU\ UHWDLQHU DQG VFUHZV SURYLGHG 6HH )LJXUH  Front Face Skip Skip Remove these screws. Figure 8.2 Remove Smoke Shield REFRACTORY RETAINER Figure 8.4 Attach Back Refractory Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 38 UHIUDFWRU\ RQ HDFK VLGH DV VKRZQ LQ )LJXUHV  DQG  3ODFH RQH RQ HDFK VLGH RI EDFN UHIUDFWRU\ Figure 8.7 Slide Grate Retaining Bracket into Notch Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 39 LQ DFFRUGDQFH ZLWK WKH 1DWLRQDO )XHO *DV &RGH = Latest edition. WARNING! Do Not operate an unvented gas log set in this ¿UHSODFH ZLWK WKH FKLPQH\ UHPRYHG Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 40: Reference Materials

    'HFRUDWLYH 6KURXG   LQ [  LQ  PP [  PP 13 in. )LHOG &RQVWUXFWHG 6KURXGV 6HH ³:RRGEXUQLQJ 7HUPLQDWLRQ (330 mm) &DS´ CT-11A-B $GDSWHU0D\ EH XVHG ZLWK WKH IROORZLQJ FDSV SL11 Chimney Stabilizer CT-Series DT-Series Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 41 JB577 Chimney Joint Band RF570 Roof Flashing 15-1/4in. (387 mm) 13 in. (330 mm) CB576 Chimney Bracket 28 in. 39-7/8 in. (711 mm) (1013 mm) RF571 Roof Flashing TR-TVK Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 42 TCT1175 - Terra Cotta Cap TR11T - Round Telescoping Termination Cap CT11-A Adapter 15-3/4 in. ST1175 - Square Termination Cap (400 mm) TR11 - Round Termination Cap Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 43 B. Optional Components DTS134/DTS146 DTO134/DTO146 Decorative Caps DTO134 DTO146 22.7 1168 DTS134 21.18 DTS146 21.18 1168 Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 44 Catalog #   LDS-BV UD4/6 Uninsulated Duct 6 in. (152.4 mm) i.d. 42 in. (1067 mm) See your Heatilator dealer for a complete list of optional components. Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 45  WK 6WUHHW :HVW /DNHYLOOH 01  ZZZKHDWLODWRUFRP 3OHDVH FRQWDFW \RXU +HDWLODWRU GHDOHU ZLWK DQ\ TXHVWLRQV RU FRQFHUQV )RU WKH ORFDWLRQ RI \RXU QHDUHVW +HDWLODWRU GHDOHU SOHDVH YLVLW ZZZKHDWLODWRUFRP Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

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