Heatilator I100 Installation Manual
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Heatilator I100 Installation Manual

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INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE:
DO NOT discard this manual!
Model(s):
WOODBURNING FIREPLACE
Installation and service of this appliance should be performed by
Installation Manual
Installation and Fireplace Setup
Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
• DO NOT overfire. Overfiring will void your
warranty.
• Comply with all minimum clearances to com-
bustibles as specified. Failure to comply may
cause house fire.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fireplace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other flammable
materials.
• Keep clothing, furniture, draperies and other flammable
materials away.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfire and generate
poisonous gases (i.e. carbon monoxide).
1

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Summary of Contents for Heatilator I100

  • Page 1 Installation and service of this appliance should be performed by WARNING Fire Risk. For use with solid wood fuel only. Other fuels may overfire and generate poisonous gases (i.e. carbon monoxide). Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 2: Table Of Contents

    D. Secure Offset/Return E. Install Ceiling Firestops F. Install Attic Insulation Shield G. Roof Penetration H. Install Chase/Chase Top I. Termination Cap Requirements J. Install Termination Cap Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 3 Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: Comments communicated to party responsible __________________________ by ______________________on _________ (Builder/Gen. Contractor) (Installer) (Date) 4013-265 • Rev B • 3-14-13 Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 4: Product Specific & Important Safety Information

    State of California to cause birth defects or other reproductive harm. For more information go to: www. P65Warnings.ca.gov. Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 5: Getting Started

    Enclosed space above and around fireplace Mantel and surround Decorative facing and trim Hearth extension Outside combustion air Factory-built fireplace Protective metal hearth strip(s) Figure 2.1 Typical Fireplace System Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 6: Design And Installation Considerations

    1/2 in. (13 mm) 77-5/8 in. 77-5/8 in. all configurations (1972 mm) (1972 mm) 48 in. 30-1/2 in. (1219 mm) (775 mm) 24 in. (610 mm) Figure 2.2 Fireplace Locations Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 7: Locating Fireplace & Chimney

    • Avoid outside wall Windward Leeward Not recommended in basement due to high negative pressure concerns that effect draft Figure 2.3 Recommended Chimney Locations Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 8: Tools And Supplies Needed

    Report to your dealer any parts damaged in shipment. • Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 9: Framing And Clearances

    Framing and Clearances A. Appliance Dimensions/Weight Appliance Weight Table Model Pounds I100 Figure 3.1 Appliance Dimensions Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 10 Contour Front Dimensions NOTE: CONTOUR FRONTS MUST BE INSTALLED BEFORE APPLYING ANY FINISHING MATERIALS Figure 3.2 Contour Front Dimensions Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 11: Clearances

    1-1/2 in. (38mm) from side of appliance (except at nailing flanges where it is 1/2 in. (13 mm) 0 in. from floor Figure 3.3 Clearances to Combustible Materials Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 12: Construct The Chase

    In cold climates, the walls of the chase should be insulated to the level of the false ceiling as shown in Figure 3.4. This will help reduce heat loss from the home around the fireplace. Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 13: Unpack The Refractory & Fireplace

    Bend Refractory Brackets Back Down • Remove screens by removing screw from end of each screen rod. Figure 3.11 Removing Shipping Brackets Figure 3.8 Remove Screen Rods Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 14: Frame The Fireplace

    * If interior of chase will be clearances are met. drywalled, add the thick- ness to this measurement. ► Figure 3.11 Framing the Fireplace Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 15: Protective Metal Hearth Strips

    Raised Platform instructions. 2 in. 1 in. (25 mm) min. (51 mm) overlap Floor 2 in. (51 mm) Figure 3.13 Protect the Front of an Elevated Platform Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 16: Outside Air Kit

    • Secure flex duct with screws or wire ties. Figure 3.16 Outside Air Installation with Cold Air Trap Figure 3.14 Outside Air Installation Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 17 • Check for light leaks with a flashlight and seal with duct tape and/or insulation. Figure 3.18 Bending Tabs on Outside Air Kit Collar Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 18: Chimney And Termination Requirements

    24 ft. (7.32 m) min. height/double offset-return (1730 mm) 90 ft (27.43 m) max. height Effective Height (bottom of fireplace Knockout to top of starter collar) Figure 4.1 Chimney Requirements Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 19: Offsets/Returns

    2511 Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table. Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 20: Termination Requirements

    In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 4.3 Multiple Chimney Locations Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 21: Chimney Installation

    2 through ceiling or inch clearances. floor Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 22: Assemble Chimney Sections

    Vertical straight runs of chimney must be supported every 35 ft (10.7 m). Figure 5.2 Assembling Chimney Sections WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components. Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 23: Secure Offset/Return

    • Use an attic insulation shield if the ceiling is insulated. The ceiling firestop may then be attached above or below the joists. Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 24: Install Attic Insulation Shield

    If they have been connected correct- Figure 5.7 Install Attic Insulation Shield (firestop below ceiling) ly, they will not disengage when tested. Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 25: Roof Penetration

    WARNING! Risk of Fire! DO NOT caulk the pipe to the chase top collar. • Caulk all seams to prevent leaks. .018 (26 ga) min. Galvanized Chase Top Figure 5.9 Chase Top Construction Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 26: Termination Cap Requirements

    Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm). Figure 5.12 Installing an ST1175/ST475 Square Termination Cap Figure 5.10 Installing a TR11 Round Termination Cap Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 27 2 in. (51 mm) Chase Top 4-3/4 in. (121 mm) Chase Chimney Pipe Chase Chimney Pipe Figure 5.14 Installing a DTO134/DTO146/DTS134/DTS146 Cap Figure 5.13 Installing a TCT1175 Terra Cotta Cap Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 28: Shrouds

    3 in (76 mm) air space from bottom of shroud Chase Top to top of chase. Figure 6.3 Shroud & TR Series cap with no Radiation Shield Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 29: Mailbox Style Shroud

    Base Dimension 864 x 864 Min. Height Above Bottom of Min. Opening Width Termination Cap Min. Opening Width Min. Opening Height Figure 6.5 Roofed Style Shroud Dimensions Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 30: Finishing

    2 in. (51 mm) Figure 7.2 Decorative Facing Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 31: Hearth Extension, Building And Finishing

    • Choose finishing materials carefully. 12 in. (305 mm) 50 in. 12 in. (1270 mm) (305 mm) 74 in. (1880 mm) 20 in. (508 mm) minimum Figure 7.3 Hearth Extension Dimensions Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 32: Fireplace Installed Flush On The Floor And Hearth Extension Raised To Bottom Of Firebox Opening

    110°F in a room with ambient tem- peratures of 70°F. Consult flooring specifications to ensure compatibility. Non-combustible Finishing Materials Figure 7.7 Raised Platform Hearth Extension-Finishing Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 33: Raised Hearth Extension And Raised Fireplace

    Protective Metal Hearth Strips Non-combustible Floor and platform constructed of Framing Material wood or other combustible material Figure 7.8 Raised Hearth Extension and Fireplace Framing Materials Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 34: Fireplace Opening And Hearth Extension Flush With The Floor

    • Choose finishing materials carefully. 1/2 in. Micore Noncombustible Material Protective Metal or equivalent Hearth Strip insulation Figure 7.9 Flush Hearth Extension Side View Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 35: Mantel And Wall Projections

    Measured from top of fireplace opening WARNING: Grid represents 1 in. squares Seal joint with non-combustible sealant to prevent heat from being drawn into the wall cavity Figure 7.11 Mantel Specifications Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 36: Sidewalls/Surrounds

    60 5/8 in. [1540 mm] 24 in. 24 in. [610 mm] [610 mm] Figure 7.12 Mantel Leg, Surround or Wall Projection (acceptable on both sides of opening) Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 37: Fireplace Setup

    Fasten in place with the refractory retainer and screws provided. See Figure 8.4. Front Face Skip Skip Remove these screws. Figure 8.2 Remove Smoke Shield REFRACTORY RETAINER Figure 8.4 Attach Back Refractory Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 38 Figures 8.7 and 8.8. Place one on each side of back refractory. Figure 8.7 Slide Grate Retaining Bracket into Notch Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 39: Gas Log/Lighter Provision

    National Fuel Gas Code Z223.1, Latest edition. WARNING! Do Not operate an unvented gas log set in this fireplace with the chimney removed. Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 40: Reference Materials

    Decorative Shroud - 26 in. x 26 in. (660 mm x 660 mm) 13 in. Field Constructed Shrouds (See “Woodburning Termination (330 mm) Cap”) CT-11A-B Adapter-May be used with the following caps SL11 Chimney Stabilizer CT-Series DT-Series Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 41 JB577 Chimney Joint Band RF570 Roof Flashing 15-1/4in. (387 mm) 13 in. (330 mm) CB576 Chimney Bracket 28 in. 39-7/8 in. (711 mm) (1013 mm) RF571 Roof Flashing TR-TVK Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 42 TCT1175 - Terra Cotta Cap TR11T - Round Telescoping Termination Cap CT11-A Adapter 15-3/4 in. ST1175 - Square Termination Cap (400 mm) TR11 - Round Termination Cap Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

  • Page 43: Optional Components

    B. Optional Components DTS134/DTS146 DTO134/DTO146 Decorative Caps DTO134 DTO146 22.7 1168 DTS134 21.18 DTS146 21.18 1168 Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 44 Catalog # 12.5 15.5 LDS-BV UD4/6 Uninsulated Duct 6 in. (152.4 mm) i.d. 42 in. (1067 mm) See your Heatilator dealer for a complete list of optional components. Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...
  • Page 45 7571 215th Street West, Lakeville, MN 55044 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.heatilator.com. Heatilator • ICON I100 • 4013-263 Installers Manual • Rev S • 11/22...

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