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Printronix P9212 Maintenance Manual

Printronix P9212 Maintenance Manual

Line matrix printer
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Summary of Contents for Printronix P9212

  • Page 1 Maintenance Manual P9212 Line Matrix Printer...

  • Page 3: Maintenance Manual

    P9212 Line Matrix Printer Maintenance Manual P/N 134630–001, Rev B...
  • Page 4 Printronix, Inc. makes no representations or warranties of any kind regarding this material, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. Printronix, Inc. shall not...

  • Page 5: Table Of Contents

    Table of Contents Overview About This Manual ..........1–2 How to Use This Manual .
  • Page 6 Hammer Driver Interface Functions ......2–19 Mechanical Interface Functions ......2–20 Fault Monitoring .
  • Page 7 Ribbon Deck ..........2–41 Paper Feed Control .
  • Page 8 Platen Open ..........4–23 Ribbon Stall .
  • Page 9 Replacement Procedures and Parts Replacement Procedures Blower Assembly ..........6–4 Cabinet Cooling Fan .
  • Page 10 Motors and Switches ..........6–46 Hammer Bank Assembly .

  • Page 11: Overview

    Overview Chapter Contents About This Manual ........1–2 How to Use This Manual .

  • Page 12: About This Manual

    About This Manual This is a field service maintenance manual for the P9212 line matrix printer. This manual is designed so that you can quickly locate maintenance information. How to Use This Manual You can locate information three ways: ♦ Use the Table of Contents at the front of the manual.

  • Page 13: Related Documents

    Related Documents This manual does not explain how to operate or configure the printer. For that information, refer to the Operator’s Guide and Setup Guide that accompany each model. Information pertaining to printer control languages, emulations, and codes is in the Impact Printer Programmer’s Reference Manual. Printing Conventions in This Manual Switches, indicators, and switch positions that are labeled on the printer are printed in uppercase letters.

  • Page 14: Controls And Indicators

    Controls and Indicators Standard Electrical Controls (Figure 1–1) Switch or Function Indicator NOTE: ON LINE and VIEW are the only switches that operate when the printer is on–line. The other switches operate only when the printer is off–line. Turns printer on and off: up = on, down = off. This Power Switch switch is also a circuit breaker.

  • Page 15: Standard Electrical Controls

    Printer Cover Liquid Crystal Display (LCD) Status Lamps VIEW SET TOF PREV NEXT CONFIG ON LINE CLEAR ENTER DOWN RAISE PRINTER COVER TO USE THESE SWITCHES Figure 1–1. Standard Electrical Controls Overview 1–5...

  • Page 16: Coax Electrical Controls

    Coax Electrical Controls (Figure 1–2) Switch or Function Indicator Power Switch Turns printer on and off: up = on, down = off. This switch is also a circuit breaker. Status lamps On when the printer is on–line, off when printer is off–line. Flash to indicate a fault or warning.
  • Page 17 Printer Cover Liquid Crystal Display (LCD) Status Lamps TEST ENTER INSPC BUFRP CANCL ENABLE/HOLD FORM FEED INDEX SETUP CHECK ADJUST FUNC RAISE PRINTER COVER TO USE THESE SWITCHES Figure 1–2. Coax Electrical Controls Overview 1–7...

  • Page 18: Twinax Electrical Controls

    Twinax Electrical Controls (Figure 1–3) Switch or Indicator Function Turns printer on and off: up = on, down = off. This switch is also a circuit breaker. Power Switch Status lamps On when the printer is on–line, off when printer is off–line. Flash to indicate a fault or warning.
  • Page 19 Printer Cover Liquid Crystal Display (LCD) Status Lamps TEST ENTER INSPC PRT1 ADJUST ENABLE/HOLD FORM FEED INDEX SETUP LINE BUFFER CANCL AVAIL SYNC PRINT ATTN FUNC RAISE PRINTER COVER TO USE THESE SWITCHES Figure 1–3. Twinax Electrical Controls Overview 1–9...

  • Page 20: Ipds Electrical Controls

    IPDS Electrical Controls (Figure 1–4) Switch or Function Indicator Turns printer on and off: up = on, down = off. This switch is also a circuit breaker. Power Switch On when the printer is on–line, off when printer is off–line. Flash to indicate a fault or Status lamps warning.
  • Page 21 Printer Cover Liquid Crystal Display (LCD) Status Lamps TEST/ENTR EJECT PRT1 LF↑ CAN/BPRT START (PREV) LINE JOB IN STOP (NEXT) LF↓ AVAIL SYNC PRORESS DOWN RAISE PRINTER COVER TO USE THESE SWITCHES Figure 1–4. IPDS Electrical Controls Overview 1–11...

  • Page 22: Mechanical Controls

    Mechanical Controls (Figure 1–5) Control or Function Indicator Forms thickness Sets platen for paper and forms of different lever thicknesses. Must be raised to load paper. Forms thickness Indicates relative thickness of paper. Set the forms pointer and scale thickness lever at A for thin (single–part) forms, B for thicker forms, and so on.

  • Page 23: Mechanical Controls

    Tractor Lock Tractor Lock Horizontal Adjustment Knob Vertical Adjustment Forms Knob Thickness Scale and Pointer Forms Thickness Lever Tractor Figure 1–5. Mechanical Controls Overview 1–13...

  • Page 24: Tools, Test Equipment, And Supplies

    Tools, Test Equipment, and Supplies The tools, test equipment, and supplies required for field level maintenance of P9212 printers are listed below. Item Part Number Recommended Item Adapter, Torque Screwdriver — Utica HW–18 Adjustable Wrench — Utica 91–4C Anhydrous Alcohol —...
  • Page 25 Item Part Number Recommended Item Screwdriver, Slot — Xcelite R3164 Screwdriver, Stubby, 1.5 in shank, 0.25 in — — tip–width Shim, Antirotation (.010 in.) 131493–001 — Shim, Antirotation (.005 in.) 131493–002 — Shims, Counterweight 101564–001 — Shims, Shuttle Assembly 103422–001 —...
  • Page 26 1–16 Overview...

  • Page 27: Principles Of Operation

    Principles of Operation Chapter Contents Line Matrix Printing ........2–3 The Hammer Bank .
  • Page 28 Hammer Driver Board ........2–35 Hammer Driver Logic and Control .

  • Page 29: Line Matrix Printing

    Line Matrix Printing The 9212 creates characters and graphics by a printing technique called line matrix printing. Line matrix printing consists of printing patterns of ink dots on paper, an entire line at a time. Each text character is stored in memory as a pattern of dots on a logical grid called the dot matrix.
  • Page 30 Elongated characters are made by printing all but the first and last dot rows twice. (See Figure 2–3.) Uppercase Underline Lowercase with Descender (Reference) Figure 2–2. Typical Characters WITH UNDERLINE WITHOUT UNDERLINE Dot Column Dot Column 1 3 5 7 9 1 3 5 7 9 Dot Row Dot Row...

  • Page 31: The Hammer Bank

    The Hammer Bank The P9212 uses a hammer bank to print dots. The hammer bank consists of 88 hammer springs mounted on a shuttle that moves horizontally a short distance back and forth. The hammer bank prints one horizontal line of dots during each horizontal sweep of the shuttle.

  • Page 32: Character Generation

    Normal (retracted) State Activated (released) State Coils de–energized Coils energized Permanent Magnet Coil Coil Coil Coil Hammer Hammer Spring Figure 2–5. Hammer Spring Action Character Generation Paper advances one dot row after each horizontal sweep of the shuttle. (See Figure 2–6 and Figure 2–7.) Direction of Shuttle Movement Paper Start...
  • Page 33 Successive Hammer Strokes Per Scan Dot Column Shuttle 1 3 5 3 5 7 1 3 5 7 9 Scan Even column dot centers within the printed character area and character space hammer positions are not illustrated in this diagram. NOTE: = Dot =No dot where hammer has already been...

  • Page 34: Normal Operation

    Normal Operation In normal operation, the user presses a switch on the control panel to put the printer on–line. Data from the host computer are then read into the input buffer as ASCII data. (Printers with CT or CTHI options for twinax/coax/IPDS operation convert IBM EBCDIC code to ASCII before processing the data.) The data in the input buffer are compared to tables stored in memory to determine the matrix and location of each character.
  • Page 35 Control Panel Printer Setup Printer Enable Input Data Buffer Build dot image from lookup (Dynamic RAM) tables. Put into Dynamic RAM ASCII data (DPU) ** (DPU). Synchronize timing to codewheel (MPU) software. EBCDIC to ASCII Demand hammer load data conversion. be shifted to hammer (CT/CTHI models) driver.

  • Page 36: P9212 Architectures

    P9212 Architectures The physical configuration of the P9212 is determined by the type of processor board and interface it uses. Printers that use the Common Controller Board (CCB) are PROM–based machines. Printers that use the LMI print engine are floppy–based machines. CT and CTHI models use translation interfaces that enable them to emulate IBM printers.

  • Page 37: P9212 Lmi (Quad I/O)

    P9212 LMI (Quad I/O) This is a P9212 printer with a diskette drive and a different controller scheme: ♦ It uses the Line Matrix Impact (LMI) print engine and disk controller board. ♦ The 030 microprocessor board plugs into the LMI print engine board. ♦...

  • Page 38: Functional Elements Of The Printer

    Functional Elements of the Printer The printer consists of six functional elements: ♦ Control panel ♦ Controller board (CCB or LMI) ♦ Mechanism driver board ♦ Hammer driver board ♦ Power supply ♦ Print mechanisms Figure 2–9 is a block diagram of the functional elements of printers controlled by the CCB.
  • Page 39 +12.5Vdc ON / OFF AUTO–RANGING PRINT Switch POWER SUPPLY MECHANISMS +48 Vdc BOARD FILTER Circuit Brkr BLOWER HAMMER ASSEMBLY POWER DRIVER Control POWER BOARD SUPPLY HD 1–40 +12.5Vdc Hmrs HAMMER 12V / 48V FILTER BANK 1–88 HOST BLR DRIVE COMPUTER +5 Vdc CARD CAGE +48 Vdc...
  • Page 40 POWER +12.5Vdc ON / OFF AUTO–RANGING PRINT Switch POWER SUPPLY MECHANISMS +48 Vdc FILTER BOARD Circuit Brkr BLOWER HAMMER ASSEMBLY DRIVER Control POWER BOARD SUPPLY HD 1–40 +12.5Vdc Hmrs 12V / 48V FILTER HAMMER 1–88 BANK CONTROL PANEL BLR DRIVE +5 Vdc CARD CAGE +48 Vdc...

  • Page 41: The Control Panel

    The Control Panel The control panel consists of indicator lamps, LEDs, contact switches, and a liquid crystal display (LCD). The control panel processes and sends switch closure information to the controller board (CCB or LMI) and receives status information. Control Panel Assembly Switch Status...

  • Page 42: Controller Boards

    Controller Boards The printer is controlled by either the Common Controller Board (CCB) or the Line Matrix Impact (LMI) print engine. These boards control the printer in very similar ways. The main difference between them is the way operating system and font information is stored: the CCB gets this information from PROMs, the LMI loads the information into RAM from floppy disk.
  • Page 43 Control Panel (User Interface) Common Controller Board (CCB) Printing Real–Time Data Processing Shared Processing Mechanism Unit Memory Unit Interface (DPU) (RTPU) Printer Interface Control Panel (User Interface) Line Matrix Impact Print Engine (LMI) LMI Motherboard 030 Processor Printing Real–Time Shared Board Processing Mechanism...

  • Page 44: Controller Communication With The Host And Operator

    Controller Communication With the Host Computer and Operator The controller board processes three kinds of computer input: Centronics parallel, DataProducts parallel, and RS–232 serial data. The RTPU operates all three interfaces. The parallel interfaces are similar, and the RTPU contains direct–memory–access (DMA) hardware which loads parallel data directly into shared memory.

  • Page 45: Hammer Driver Interface Functions

    Hammer Driver Interface Functions In order to print a dot image, two things must happen. First, the dots must get to the hammers one dot row at a time and in the correct sequence. Second, the hammers must be fired at the appropriate time in the stroke of the shuttle. The RTPU microprocessor controls both of these functions, but each is actually performed by an application–specific integrated circuit (ASIC) containing hardware dedicated to the function.

  • Page 46: Mechanical Interface Functions

    are all considered by the RTPU processor as it programs the dot plucker and the FTIC for each dot row. Transfer of dots to the Synchronizing Dot Plucking and Hammer Firing hammer driver must be synchronized with hammer firing. Dots are transferred to the hammer driver in bursts, serial streams of dots that tell which hammers will print when their phase is next fired.

  • Page 47: Fault Monitoring

    The DPU determines when paper must be moved and how far Paper Motion to move it. It communicates this to the RTPU through the shared memory. The RTPU processor performs some paper handling operations (such as holdback on slews), but most RTPU paper handling is done by a dedicated microcontroller called the paper feed controller (PFC).

  • Page 48: Ccb Hardware Summary

    CCB Hardware Summary This section summarizes CCB hardware functions. (LMI hardware is summarized on page 2–26.) A Motorola 68010 microprocessor performs the DPU functions, a 64180 microprocessor handles the RTPU functions, and an 8032 microcontroller serves as the paper feed controller (PFC), which is part of the RTPU. Actual implementation of this hardware blurs the distinctions between the DPU and RTPU, since the 68010 has access to the parallel port and the real–time functions of the dot plucker, which are RTPU resources, while the 64180 has...
  • Page 49 Shared NVRAM 68010 Microprocessor 2 KB Interface Control EPROM Register 512 KB DATA PROCESSING UNIT (DPU) REAL–TIME PROCESSING UNIT (RTPU) Parallel Port From Host Computer Plucker ASIC Serial from Host Computer Shared Shared 64180 Memory Processor Interface DRAM 512 KB Hammer Serial to Host, Driver...

  • Page 50: Communicating With The Host Computer

    Communicating With the Host Computer The 64180 processor runs both the parallel and serial interfaces. Parallel input data is nine bits wide, and is transferred in one Parallel Input cycle from the parallel port to shared memory over the shared sixteen bit bus. Using the internal DMA controller of the 64180 to transfer parallel data requires some manipulation.

  • Page 51: Fault Monitoring

    results in immediate movement. Other paper commands and status signals are also passed through this port. The 64180 interfaces through its second UART Ribbon and Shuttle Motion to the ribbon / shuttle processor (RSP) on the mechanism driver board. The 64180 begins all transactions on the serial interface.

  • Page 52: Lmi Hardware Summary

    LMI Hardware Summary A Motorola 68EC030 microprocessor performs the DPU functions, a Zilog Z8S180 (or Z80180) microprocessor handles the RTPU functions, and an 8032 microcontroller serves as the paper feed controller (PFC), which is part of the RTPU. Actual implementation of this hardware blurs the distinctions between the DPU and RTPU, since the 68EC030 has access to the parallel port and the real–time functions of the dot plucker, which are RTPU resources, while the Z8S180 has access to the nonvolatile memory...
  • Page 53 Figure 2–16. Hardware Implementation of the LMI Board Principles of Operation 2–27...

  • Page 54: Communicating With The Host Computer

    74F245 Data 68EC030 Buffers DRAM 68882 4 Banks of 1M/4M Byte 32 Bit Port 27256 Boot ROM 32K Byte 8 Bit Port 84C31 DRAM Controller 16 Bit Port 25 Bit Address LMI 030 Board * RAS = Row Address Strobe CAS = Column Address Strobe WE = Write Enable OE = Output Enable...

  • Page 55: Communicating With The Operator

    Diagnostic interface communication is done on channel B of the ST16C2450 DUART. The LMI has an on–board floppy disk Floppy Disk Controller Module controller module that occupies virtual slot 1 on the Printronix bus. Printing Dot plucking is handled by the Dot Plucker ASIC Hammer Driver Interface (DPMC), which runs at 20 or 32 MHz using the RTPU input clock.

  • Page 56: Fault Monitoring

    with a command passed through the inter–processor parallel port. This results in paper movement that begins immediately. Other paper commands and status signals are also passed between processors through this port. The Z8S180 interfaces through its internal Ribbon and Shuttle Motion UART to the ribbon / shuttle processor (RSP) on the mechanism driver board.

  • Page 57: Mechanism Driver Board

    Mechanism Driver Board The mechanism driver board, acting on timing and control signals from the CCB or LMI, controls real–time operation of the electromechanical printer systems. Functionally, the board consists of the following subsystems: • An 8032 microcontroller (the RSP) controls shuttle, ribbon, and platen drives, and communication with the controller board.
  • Page 58 MECHANISM DRIVER BOARD Hammer Fault Drivers Circuits 41–88 Coils 41–88 Hammer Driver Board Logic CCB/ 8032 Ribbon Paper Hammer Hammer & Transport Driver Drivers Shuttle Drive Logic 1–40 Drive Coils 1–40 Paper Feed Control Platen Open Control Ribbon Status and Control Shuttle Drive &...

  • Page 59: Ribbon Drive System

    Ribbon Drive System The ribbon drive system is controlled by the 8032 microcontroller. The controller board sends commands to the 8032 to start and stop the ribbon, set the ribbon speed, and apply slack or tension to the ribbon. The real–time control functions are done by the 8032, acting in accordance with firmware control algorithms and look–up tables.

  • Page 60: Start / Stop Ribbon

    Start / Stop Ribbon The ribbon motors are started and stopped by a digital signal from the controller board. After a stop signal is received, the ribbon is locked to maintain tension. If the controller board sends a slack signal, the PWM amplifiers are tri–stated.

  • Page 61: Hammer Driver Board

    Hammer Driver Board The hammer driver board consists of three functional elements: hammer driver logic and control circuits, blower drive and monitoring circuits, and filter capacitors for the +48 V and +12.5 V power supplies. Hammer Driver Logic and Control Each hammer spring is controlled by two electromagnetic coils, a driver, and a logic circuit.

  • Page 62: Power Filtering

    Test Mode 12.5 V ramp +48 V Coil Temp. HD Coil Temp. & Open Detect Flyback Diodes Level 12.5 Shift 12.5  1% bootstrap Boot Strap Window Compare HD Short & Fault Detect Hammer Coil Shift Register FIRE Latch NLD_RST Figure 2–19.

  • Page 63: Hammer Bank Cooling

    Hammer Bank Cooling The hammer driver board also powers a blower that cools the hammer bank. A fixed 60/40 signal (PWM) is provided to the hammer driver board to run the blower. The hammer driver board demodulates this signal to a binary logic (on/off) signal, then drives a MOSFET that powers the blower.

  • Page 64: Power Supply

    Power Supply The power supply board, ac input connector, power switch/circuit breaker, and a cooling fan are contained in a removable steel module at the rear of the printer. The power supply senses and adjusts to any commercial electrical system that provides ac mains potential in 50 or 60 Hertz systems. AC input power is converted to +48 volt and +12.5 volt dc power and sent to the hammer driver board for filtering.

  • Page 65: Print Mechanisms

    Print Mechanisms Hammer Bank, Shuttle, and MPU Printing is synchronized with shuttle movement by signals from the magnetic pickup unit (MPU). The MPU, located next to the flywheel timing disk, is so oriented that timing signals relate precisely to the shuttle position. Variations in magnetic reluctance are sensed by the MPU from apertures on the timing disk as it rotates, generating SYNC pulses.
  • Page 66 Hammer Bank / Shuttle Assembly Shuttle Motor (Shuttle Mechanics) Figure 2–22. Hammer Bank and Shuttle Mechanical Elements 2–40 Principles of Operation...

  • Page 67: Ribbon Deck

    Ribbon Deck The printer ribbon winds and unwinds continuously on a pair of spools latched to hubs driven by the ribbon motors. The ribbon motors operate only while the hammer bank assembly is running. Ribbon motion reverses when the metal strip at either end of the ribbon crosses the left or right ribbon guide, completing a circuit that causes both motors to reverse direction.

  • Page 68: Paper Feed Control

    Paper Feed Control The paper transport system accepts continuous, fan–folded, edge–perforated paper from three to 16 inches wide and from one to six sheets thick. Horizontal positioning is provided by the horizontal adjustment knob and two tractors. The tractors are laterally adjustable along the splined and support shafts.

  • Page 69: Preventive Maintenance

    Preventive Maintenance Chapter Contents Preventive Maintenance ........3–2 Cleaning the Printer .

  • Page 70: Cleaning The Printer

    Preventive Maintenance The printer requires no preventive maintenance beyond normal replenishment of paper and ribbons and periodic cleaning. Since operating conditions vary widely, the user must determine how often to clean the printer. Cleaning the Printer CAUTION Do not use abrasive cleaners, particularly on the window. Do not drip water into the printer;...
  • Page 71 Ribbon Spools Left Tractor Splined Shaft Support Shaft Right Tractor Platen Forms Thickness Lever Lock Tab (2) Ribbon Hub (2) Ribbon Deck Ribbon Guide (2) Base Support Figure 3–1. Cleaning Interior of Cabinet Preventive Maintenance 3–3...
  • Page 72 12. Wipe the platen with a cloth dampened with anhydrous alcohol. 13. Unlock the right tractor and slide it all the way to the right. (See Figure 3–2.) 14. Remove the ribbon deck to gain access to the hammer bank. 15.
  • Page 73 Right Tractor Forms Thickness Lever Lock Tab (2) Platen Ribbon Hub (2) Ribbon Screw (3) Deck Ribbon Mask Hammer Bank Cover Hammer Spring Hammer TIp Figure 3–2. Cleaning Hammer Bank Assembly Preventive Maintenance 3–5...
  • Page 74 3–6 Preventive Maintenance...

  • Page 75: Troubleshooting

    Troubleshooting Chapter Contents Introduction ..........4–3 Fault Messages .
  • Page 76 On Line / Line Check Par....... 4–20 Paper Jam ......... . 4–21 Paper Out .

  • Page 77: Introduction

    Introduction This chapter contains procedures for troubleshooting printer malfunctions. Diagnostic test procedures are also covered in this chapter. Basic printer operation is not covered. Since you must operate the printer to check its performance, have the Operator’s Guide or User’s Manual at the printer site. Fault Messages This section contains troubleshooting tables for fault messages that can appear on the Liquid Crystal Display (LCD) of the control panel.

  • Page 78: 48V Power Fail

    48 Volt Failed * 48V Power Fail Instruction Indication “48 Volt Failed * ” message. Go to step 2. Return printer to Cycle power: Turn printer off. normal operation. Wait 15 seconds. Turn printer “48 Volt Failed * ” message. Go to step 3.
  • Page 79 Instruction Indication “48 Volt Failed * ” message. Replace Main Return printer to Cycle power and check for Wire Harness. normal operation. the fault message. (See Appendix A.) Go to step 12. “48 Volt Failed * ” message. Replace hammer Return printer to Cycle power and check for bank cables.

  • Page 80: Ccb To Mech Err

    CCB to Mech Err. Instruction Indication “CCB TO MECH ERR.” Go to step 2. Return printer to Cycle power: Turn printer off. message. normal operation. Wait 15 seconds. Turn printer “CCB TO MECH ERR.” Go to step 3. Return printer to Press the control panel message.

  • Page 81: Dcu Ram

    DCU RAM Instruction Indication “DCU RAM” message. Go to step 2. Return printer to Cycle power: Turn printer off. normal operation. Wait 15 seconds. Turn printer “DCU RAM” message. Replace DPU and Return printer to Press the control panel RTPU on normal operation.

  • Page 82: Disk Read Error

    Disk Read Error Disk Write Error Instruction Indication “DISK READ ERROR” Go to step 2. Return printer to Turn printer off. Verify that the normal operation. system diskette is not “DISK WRITE ERROR” read/write protected. Insert message. floppy diskette in drive. Turn printer on.

  • Page 83: Dynamic Ram Fault

    Dynamic RAM Fault * Instruction Indication “Dynamic RAM Fault * ” Go to step 2. Return printer to Cycle power: Turn printer off. message. normal operation. Wait 15 seconds. Turn printer “Dynamic RAM Fault * ” Make a Diagnostic Return printer to Disconnect the input data line message.

  • Page 84: Font Prom

    Font PROM Instruction Indication “Font PROM” message. Go to step 2. Return printer to Cycle power: Turn printer off. normal operation. Wait 15 seconds. Turn printer “Font PROM” message. Replace all font Return printer to Press the control panel PROMs on normal operation.

  • Page 85: Ham. Bank Hot

    Ham. Bank Hot Hmr Coil Too Hot NOTE: The printer has protective circuits designed to sense conditions that can lead to overheating. When such conditions are sensed, print speed is reduced 50%. If the printer consistently prints at half speed, it may be printing long jobs of very dense graphics or operating in a severe environment.

  • Page 86: Ham. Coil Open

    Ham. Coil Open * Instruction Indication “Ham. Coil Open * ” message. Go to step 2. Return printer to Cycle power: Turn printer off. normal operation. Wait 15 seconds. Turn printer “Ham. Coil Open * ” message. Go to step 3. Return printer to Press the control panel normal operation.

  • Page 87: Ham. Coil Short

    Ham. Coil Short * Instruction Indication “Ham. Coil Short * ” message. Go to step 2. Return the printer Cycle power: Turn the printer to normal off. Wait 15 seconds. Turn operation. the printer on. Resistance is 4–8 Ohms for all Go to step 4.

  • Page 88: Ham. Drv. Short

    Ham. Drv. Short * Hmr Driver Short Instruction Indication “Ham. Drv. Short * ” message. Go to step 2. Return printer to Cycle power: Turn printer off. normal operation. Wait 15 seconds. Turn printer “Ham. Drv. Short * ” message. Go to step 3.

  • Page 89: Internal Error

    Go to step 3. Return printer to Press the control panel normal operation. switch that clears fault indications. — — — This message indicates a software bug. Call the Printronix Technical Assistance Center for help: (714) 863–1900 or (714) 553–1515. Troubleshooting 4–15...

  • Page 90: Mech Driver Hot

    Mech Driver Hot * Instruction Indication “Mech Driver Hot * ” message. Go to step 2. Return printer to Cycle power: Turn printer off. normal operation. Wait 15 seconds. Turn printer Card cage fan operates. Go to step 3. Replace the card Observe operation of card cage fan.

  • Page 91: Mech Driver Link

    Mech Driver Link * Instruction Indication “Mech Driver Link * ” message. Go to step 2. Return printer to Cycle power: Turn printer off. normal operation. Wait 15 seconds. Turn printer “Mech Driver Link * ” message. Go to step 3. Return printer to Press the control panel normal operation.

  • Page 92: Nvram

    NVRAM Instruction Indication “NVRAM” message. Go to step 2. Return printer to Cycle power: Turn printer off. normal operation. Wait 15 seconds. Turn printer “NVRAM” message. Replace NVRAM Return printer to Press the control panel on Coax/Twinax normal operation. switch that clears fault Integrated indications.

  • Page 93: Off Line / Line Check Par

    Off Line Line Check Par. Instruction Indication “OFF LINE Go to step 2. Return printer to Wait a few seconds. LINE CHECK PAR.” message. normal operation. “OFF LINE Communications Return printer to Cycle power: Turn printer off. LINE CHECK PAR.” message. problem.

  • Page 94: On Line / Line Check Par

    On Line Line Check Par. Instruction Indication “ON LINE Go to step 2. Return printer to Wait a few seconds. LINE CHECK PAR.” message. normal operation. “ON LINE Communications Return printer to Cycle power: Turn printer off. LINE CHECK PAR.” message. problem.

  • Page 95: Paper Jam

    Paper Jam Instruction Indication Paper path is clear. Go to step 2. Remove paper Inspect paper path for and go to step 2. bunched, torn, folded paper or labels. Debris found. Gently remove Go to step 3. Inspect the narrow paper or lint passageway between the particles with a...

  • Page 96: Paper Out

    Paper Out Instruction Indication Go to step 2. — — Load paper. “Paper Out” message. Replace paper Return printer to Run a diagnostic self–test detector switch normal operation. (page 4–37). assembly. Adjust the new paper motion switch assembly. Go to step 3.

  • Page 97: Platen Open

    Platen Open Instruction Indication Go to step 2. — — Load paper and close the forms thickness lever. “Platen Open” message. Replace platen Return printer to Run a diagnostic self–test interlock switch normal operation. (page 4–37). assembly. Go to step 3. “Platen Open”...

  • Page 98: Ribbon Stall

    Ribbon Stall Instruction Indication Forms thickness lever is set Go to step 2. Readjust the Check that forms thickness correctly. setting of the lever is not closed too tightly; forms thickness this can jam the ribbon and lever. shuttle. Go to step 2. “Ribbon Stall”...

  • Page 99: Shuttle Fan

    Shuttle Fan * Instruction Indication “Shuttle Fan” error message. Go to step 2. Return printer to Cycle power: Turn printer off. normal operation. Wait 15 seconds. Turn printer Blower starts and runs, but Go to step 3. Go to step 4. Run a shuttle/ribbon “Shuttle Fan”...

  • Page 100: Shuttle Jam

    Shuttle Jam Instruction Indication Forms thickness lever set Go to step 2. Set forms Check the forms thickness correctly. thickness lever for lever: if it is set too tightly, it thicker paper. Go can slow the shuttle enough to step 2. to trigger the fault message.

  • Page 101: Software Error

    Software Error * Instruction Indication “Software Error * ” message. Go to step 2. Return printer to Cycle power: Turn printer off. normal operation. Wait 15 seconds. Turn printer “Software Error * ” message. Go to step 3. Problem is not in Disconnect the input data line the printer.

  • Page 102: Troubleshooting Symptoms Not Indicated By Fault Messages

    Troubleshooting Symptoms Not Indicated by Fault Messages Use standard fault–isolation techniques to troubleshoot malfunctions not indicated by fault messages: 1. Ask the user to describe the problem. 2. Verify the fault by running diagnostic self–tests or replicating conditions reported by the user. 3.

  • Page 103: Printer Confidence Check

    Printer Confidence Check Instruction Indication Power cable installed correctly Go to step 2. Connect printer to Check that printer is plugged to proper source. correct power into correct power source. source. (Refer to Setup Guide.) Printer operates correctly. Fault is not in the Go to step 3 Disconnect the interface printer.

  • Page 104: Ccb Diagnostic Check

    CCB Diagnostic Check This procedure checks the operation of the microprocessors and IC chips on the Common Controller (CCB) and Mechanism Driver boards. Do the steps in the order presented. 1. Set the power switch to off. 2. Remove the front panel and card cage cover. Reseat the CCB and Mech Driver boards.
  • Page 105 d. If the 68010 LED blinks steadily at 1 blink per second, it means that the 68010 ROMs are bad. Turn off the printer, remove the CCB, and check that all ROM chips are inserted in the correct position and with all pins inserted correctly.
  • Page 106 a. If the display is blank, or has a single line of black squares across the top, the connector to the control panel probably needs to be plugged in or reseated. Turn off the printer, plug in the panel cable to connector J3 on the CCB, and start over at step 1.
  • Page 107 d. If the printer prints from the host, but occasionally loses blocks of data, the most likely cause is the host not responding to “send no more data” signals from the printer. With a Centronics interface, this means the host is ignoring BUSY; in RS–232, the host is ignoring the XOFF character or “Data Terminal Ready”...
  • Page 108 If the printer prints garbled data or slews uncontrollably, put the printer into hex dump mode and analyze the binary data. One cause of garble is the host interface or cable is not transmitting all the data. When this occurs, the Centronics or Dataproducts interface receives a 1 on every unconnected data line.
  • Page 109 6. The 68010 LED lights, but never turns off. Look at the control panel display: a. If the top line of the display is blank, the control panel is probably unplugged or defective. Do the corrective actions listed in step 4.a. b.
  • Page 110 CT Diagnostic Check This procedure is a quick check of the Coaxial/Twinaxial Integrated Interface (CT) board. You will check CT operation by monitoring three diagnostic LEDs as the printer powers up. (LED locations are shown in Appendix C.) CT LEDs indicate successful communications between devices: ♦...

  • Page 111: Diagnostic Self-Tests

    Diagnostic Self–Tests Run diagnostic self–tests to check the print quality and operation of the printer. The self–tests are listed below. Control panel switch designations and configuration menu arrangements vary according to printer model. Refer to the Setup Guide for the model you are servicing for the menu structure and switches used to run diagnostic tests.
  • Page 112 A pattern of all uppercase letter Hs useful for detecting missing All H’s characters or dots, smeared characters, or improper phasing. Ribbon MPU sensor Hammer spring Hammer coil An underline pattern useful for identifying hammer bank All Underlines misalignment. Mechanism Driver board Hammer tips Paper feed belt or motor Splined shaft bearings...

  • Page 113: Hex Code Printout

    Hex Code Printout Hex dumps list all ASCII character data received from the host computer with their corresponding two–digit hexadecimal codes. (Refer to the ASCII character set page 4–40.) You can use hex dumps to troubleshoot printer data reception problems. Printable characters print as the assigned symbol;...

  • Page 114: Ascii Character Set

    ASCII Character Set BITS OCTAL equivalent DECIMAL equivalent HEX equivalent ASCII Character BITS COLUMN (XON) ” 0 0 1 0 0 0 1 1 (XOFF) 0 1 0 0 0 1 0 1 & 0 1 1 0 ’ 0 1 1 1 1 0 0 1 1 0 1 0 1 0 1 1...

  • Page 115: Clearing Nonvolatile Memory (Nvram)

    Clearing Nonvolatile Memory (NVRAM) Clearing nonvolatile memory (NVRAM) erases all configuration values stored in NVRAM. These values include the saved configuration under all emulations, the print statistics, the error log, and the phasing index. IMPORTANT The printer must be recalibrated and rephased if NVRAM is cleared. To clear NVRAM, hold down the CLEAR switch while the printer is turned on and powers up.
  • Page 116 4–42 Troubleshooting...

  • Page 117: Adjustments

    Adjustments Chapter Contents Special Procedures Hammer Bank Service Position ......5–2 Adjustments Hammer Spring Retensioning .

  • Page 118: Hammer Bank Service Position

    Hammer Bank Service Position Putting the Hammer Bank in the Service Position 1. Unplug the printer power cord from the AC receptacle. 2. Open the printer cover and the front door of the lower cabinet. 3. Disconnect four connectors (1) from the bottom of the ribbon deck assembly (2).
  • Page 119 1. Connector (4) 2. Ribbon Deck Assembly 3. Lock Tab (2) 4. Ribbon Spool (2) 5. Ribbon Hub (2) 6. Screw (3) 7. Retaining Clip (2) Figure 5–1. Ribbon Deck Removal Adjustments 5–3...
  • Page 120 7. Place the hammer bank assembly in the service position, as follows: a. Set the forms thickness lever (1) to fully open. (See Figure 5–2) b. Remove the velcro pad (2) holding the coil wires. c. Disconnect the coil connectors (3). d.
  • Page 121 1. Forms Thickness Lever 2. Velcro Pad 3. Coil Connector 4. Screw (4) 5. Coil Lead Bracket (2) 6. Screw (2) 7. Lockwasher (2) 8. Washer (2) 9. Screw (2) 10. Washer (2) 11. Shroud 12. Shuttle Assembly 13. Screw (2) 14.
  • Page 122 Returning the Hammer Bank to the Operating Position 1. Install the hammer bank cover. Make sure it engages the holding pins. (See Figure 5–2.) 2. Rotate the hammer bank as far as it will go toward the rear of the printer. CAUTION Do not lubricate the bearing block assemblies or hammer bank shaft.
  • Page 123 1. Forms Thickness Lever 2. Velcro Pad 3. Coil Connector 4. Screw (4) 5. Coil Lead Bracket (2) 6. Screw (2) 7. Lockwasher (2) 8. Washer (2) 9. Screw (2) 10. Washer (2) 11. Shroud 12. Shuttle Assembly 13. Screw (2) 14.

  • Page 124: Hammer Spring Retensioning

    Hammer Spring Retensioning (Figure 5–3) NOTE: Tensioning hammer springs is a trial–and–error process. Adjust and test until print quality is satisfactory. If Print is Too Light: 1. Put the hammer bank in the service position. (See page 5–2.) CAUTION The hammer tip is fragile. Take care not to damage the hammer tip with the screwdriver when flexing the spring.
  • Page 125 PRINT TOO LIGHT PRINT TOO DARK Figure 5–3. Hammer Spring Retensioning Adjustments 5–9...

  • Page 126: Hammer Tip Alignment

    Hammer Tip Alignment (Figure 5–4) IMPORTANT You must use the alignment tool to correctly align the hammer tips. This procedure cannot be done accurately by hand. 1. Put the hammer bank in the service position. (See page 5–2.) 2. Loosen the screw (1) of the hammer spring (2) to be aligned. 3.
  • Page 127 1. Screw 2. Hammer Spring 3. Alignment Tool (P/N 132266–001) Figure 5–4. Hammer Tip Alignment Adjustments 5–11...

  • Page 128: Magnetic Pickup Gap

    Magnetic Pickup Gap (Figure 5–5) NOTE: Unless otherwise directed, do the MPU phasing adjustment (page 5–14) immediately after this procedure. 1. Make sure the flywheel axle is against the rear roll pin. 2. Loosen the two captive screws and remove the cam cover (1). 3.

  • Page 129: Magnetic Pickup Gap Adjustment

    1. Cam Cover 2. Screw 3. MPU 4. Flywheel (Sync Windows) 5. Flat Feeler Gauge Figure 5–5. Magnetic Pickup Gap Adjustment Adjustments 5–13...

  • Page 130: Magnetic Pickup Phasing Adjustment

    Magnetic Pickup Phasing Adjustment (Figure 5–6) Unless otherwise directed, adjust the MPU gap (page 5–12) before doing this procedure. Control panel switch designations and configuration menu arrangements vary according to printer model. Refer to the Setup Guide for the model you are servicing for the menu structure and switches used to access the Phase Adjustment menu.
  • Page 131 1. Screw 2. MPU Arm Figure 5–6. Magnetic Pickup Phasing Adjustment Adjustments 5–15...

  • Page 132: Paper Feed Belt Tension

    Paper Feed Belt Tension (Figure 5–7) Tension Check 1. Open the printer cover. 2. Remove two screws (1) and the belt guard (2). 3. Press the middle of the paper feed belt (3) down with the force gauge, using 2 to 5 pounds of force. 4.
  • Page 133 1. Screw (2) 2. Belt Guard 3. Paper Feed Belt 4. Nut (4) 5. Motor 0.0625 in. DEFLECTION Figure 5–7. Paper Feed Belt Tension Check and Adjustment Adjustments 5–17...

  • Page 134: Paper Out Switch Adjustment

    Paper Out Switch Adjustment This procedure is required only if a new paper out switch has been installed or if the paper out distance is set incorrectly. Although not mandatory, it is advisable to test the Paper Out distance with 6–part paper, in order to verify printing with multi–part forms.
  • Page 135 Page Perforation 4 in. 4 in. Figure 5–8. Paper Preparation for Paper Out Adjustment Test Adjustments 5–19...
  • Page 136 NOTE: You will use paper prepared this way a number of times during this procedure. Cut or tear 8 to 10 pages, every third sheet. b. Using the directional switches on the control panel, access the “Printer Test Paperout Adjust” menu. (Refer to the Setup Guide.) This self–test causes the printing of a vertical “comb”...
  • Page 137 Increase (for short test) or decrease (for long test) the Paper Out Adjust value by the number of dot–rows you counted in Step 8.d. For example: • If the distance is short by the distance between 2 long combs, add 4 to the Paper Out Adjust value (by using the " [NEXT] switch).

  • Page 138: Platen Gap

    Platen Gap (Figure 5–9) 1. Disconnect the power cord from the rear of the printer. Open the printer cover. Unload paper from the printer. 2. Remove the ribbon deck assembly. (See page 5–2.) 3. Remove the RPF belt cover. Loosen the platen open motor screws to loosen the platen open belt.

  • Page 139: Platen Gap Adjustment

    1. Forms Thickness Lever 2. Feeler Gauge 3. Platen 4. Hammer Tip 5. Hammer Bank Cover 6. Set Screw (2) 4 (hidden) Figure 5–9. Platen Gap Adjustment Adjustments 5–23...

  • Page 140: Platen Open Belt Adjustment

    Platen Open Belt Adjustment (Figure 5–10) 1. Open the printer cover and the rear door. 2. Remove the RPF belt cover (1) by squeezing the top and bottom to release the plastic tabs from the slots in the side plate. 3.
  • Page 141 1. RTF Belt Cover 2. Screw (2) 3. Tie Wrap, Reusable 4. Platen Open Motor 5. Force Gauge Figure 5–10. Platen Open Belt Adjustment Adjustments 5–25...

  • Page 142: Ribbon Tracking Check And Adjustment

    Ribbon Tracking Check and Adjustment (Figure 5–11) 1. Make sure paper is loaded and that the ribbon is fully wound on one of the spools. 2. Turn the printer on and open the printer cover. 3. Set the forms thickness lever (1) to any position between “A” and “B.” Make sure no error indications appear.
  • Page 143 1. Forms Thickness Lever 2. Right Ribbon Guide 3. Right Guide Skid (2) 4. Screw (2) 5. Washer (2) 6. Guide Post Short across here with a screwdriver. Figure 5–11. Ribbon Tracking Check and Adjustment Adjustments 5–27...

  • Page 144: Shuttle And Counterweight Preload

    Shuttle and Counterweight Preload (Figure 5–12) NOTE: Set shuttle and counterweight preload when improper shuttling action or excessive rattle is detected, or whenever shuttle drive components have been replaced. 1. Disconnect the AC power cord from the rear of the printer. Open the printer cover.

  • Page 145: Setting Shuttle And Counterweight Preload

    1. Captive Screw (2) 2. Cam Cover 3. Screw (6) 4. Cam Cover Plate 5. Dust Barrier 6. Force Gauge 7. Counterweight 8. Feeler Gauge 9. Cam 10. Right Cam Follower 11. Left Cam Follower 12. Cam Follower Yoke Figure 5–12. Setting Shuttle and Counterweight Preload Adjustments 5–29...
  • Page 146 11. Push the force gauge horizontally to the left. Note the gauge indication when the feeler gauge comes loose. NOTE: If springs have been replaced, set the preload at the high end of range, otherwise set it at the low end. a.
  • Page 147 1. Captive Screw (2) 2. Cam Cover 3. Screw (6) 4. Cam Cover Plate 5. Dust Barrier 6. Force Gauge 7. Counterweight 8. Feeler Gauge 9. Cam 10. Right Cam Follower 11. Left Cam Follower 12. Cam Follower Yoke Figure 5–12. Setting Shuttle and Counterweight Preload Adjustments 5–31...

  • Page 148: Shuttle And Counterweight Spring Adjustment

    Shuttle and Counterweight Spring Adjustment (Figure 5–13) NOTE: You can make force adjustments with or without a force gauge. The procedure on page 5–28 describes the use of a force gauge and is the preferred method. Although the procedure below is not recommended, you can do it if excessive rattle is detected under the cam cover and you are unable to do the procedure on page 5–28.
  • Page 149 1. Captive Screw (2) 2. Cam Cover 3. Shuttle Spring 4. Counterweight Spring 5. Counterweight 6. Yoke 7. Shim 8. Screw 9. Shim 10. Base Support 9 (Hidden) Figure 5–13. Shuttle Spring Force Adjustment Adjustments 5–33...
  • Page 150 7. Install a counterweight spring shim as follows: NOTE: More than one shim may be required to obtain the desired effect. a. Loosen screw (8) about three turns. b. With the screwdriver, press in on the loosened screw to create space for a shim (9).
  • Page 151 1. Captive Screw (2) 2. Cam Cover 3. Shuttle Spring 4. Counterweight Spring 5. Counterweight 6. Yoke 7. Shim 8. Screw 9. Shim 10. Base Support 9 (Hidden) Figure 5–13. Shuttle Spring Force Adjustment Adjustments 5–35...

  • Page 152: Shuttle Belt Tension

    Shuttle Belt Tension (Figure 5–14) Tension Check 1. Open the printer cover. 2. Loosen the two captive screws and remove the cam cover (1). 3. Press down with your finger in the middle of the shuttle belt (2) using about 2 ounces of force. 4.
  • Page 153 1. Cam Cover 2. Shuttle Belt 3. Nut (4) 4. Motor 0.21 in. DEFLECTION Figure 5–14. Shuttle Belt Tension Check and Adjustment Adjustments 5–37...
  • Page 154 5–38 Adjustments...
  • Page 155 Replacement Procedures and Parts Chapter Contents Replacement Procedures Blower Assembly ........6–4 Cabinet Fan .
  • Page 156 Ribbon Hub ..........6–33 Ribbon Motor .
  • Page 157 Illustrated Parts Lists Printer Assembly ........6–38 Print Mechanism .

  • Page 158: Blower Assembly

    Replacement Procedures Blower Assembly 1. Unplug the printer power cord from the AC receptacle. 2. Remove the paper supply from the print station and tractors. Remove the paper chains, paper tent, and wire paper guide. 3. Remove seven 5/16 inch screws and the inner access panel. (See Figure 6–18, page 6–62, item #2.) 4.

  • Page 159: Cabinet Fan

    Cabinet Fan 1. Unplug the printer power cord from the AC receptacle. 2. Open the printer cover. The cabinet fan is located next to the gas shock that holds the cover open, and is mounted directly above the blower assembly. (See Figure 6–6, page 6–38). 3.

  • Page 160: Card Cage Fan

    Card Cage Fan 1. Unplug the printer power cord from the AC receptacle. 2. Remove the front panel (Figure 6–6, page 6–38, item #1), from the cabinet to gain access to the card cage and fan: a. Loosen the retaining screw located inside the top of the cabinet, directly below the control panel.

  • Page 161: Control Panel

    Control Panel 1. Unplug the printer power cord from the AC receptacle. It is also highly recommended that you wear an anti–static wrist strap whenever you handle circuit boards. 2. Using a 5/16 inch wrench or nut driver, loosen, do not remove, the four screws which hold the control panel in place.

  • Page 162: Counterweight Assembly

    Counterweight Assembly 1. Unplug the printer power cord from the AC receptacle. 2. Remove the cam cover and the cam cover plate. (See Figure 6–7, page 6–40, items #4 and #12.) 3. Remove the front two allen screws from the counterweight base plate, and just loosen the rear screw.

  • Page 163: (Shuttle) Cam And Flywheel

    (Shuttle) Cam and Flywheel 1. Unplug the printer power cord from the AC receptacle. 2. Remove the paper supply from the print station and tractors. 3. Remove four 1/4 inch screws and the lower paper guide. (See Figure 6–7, page 6–40, item #16.) This gives you access to the shuttle motor, which you will need when tightening the shuttle belt during re–assembly.
  • Page 164 8. Re–install the counterweight assembly: a. To install the counterweight assembly, first remove the rear base plate allen screw which was loosened during the removal procedure. Position this screw into the base plate rear slot, and with the allen wrench inserted into the screw, slide the counter weight assembly into place, starting the screw into the printer deck threads.

  • Page 165: Gas Shock

    Gas Shock 1. Unplug the printer power cord from the AC receptacle. 2. Remove the paper supply from the print station and tractors. Remove the paper chains, paper tent, and wire paper guide. 3. Remove seven 5/16 inch screws and the inner access panel. (See Figure 6–18, page 6–62, item #2.) WARNING The printer cover is heavy.

  • Page 166: Hammer Bank

    Hammer Bank Removal 1. Turn the printer off and unplug the ac power cord. 2. Remove the ribbon and unload paper. 3. Disconnect the two ribbon motor cables (1) on each side of the ribbon deck. (See Figure 6–1.) 4. Remove the ribbon deck assembly (2) by removing one screw on the right side of the ribbon deck, and two screws on the left side.
  • Page 167 1. Ribbon Motor Cables 2. Ribbon Deck Assembly 3. Cam Cover 4. Cam Cover Plate 5. Dust Barrier Block 6. Cable Connectors 7. Velcro Covers 8. Screw (2) 9. Anti–Rotation Screw (2) 10. Anti–Rotation Shim (3) 11. Jam Nut (2) 12.
  • Page 168 13. Remove the hammer bank (17): (See Figure 6–2.) a. Note the U–shaped shims (18) installed at the end of the shuttle spring (22). Do not lose these shims while removing the hammer bank. b. Firmly gripping the right and left shuttle shroud screws (24) with your right and left thumbs, slowly lift the hammer bank while keeping the shuttle shroud, hammer bank cables, and antirotation pad in place.
  • Page 169 17. Hammer Bank 18. Shuttle Spring Shims 22. Shuttle Spring 23. Linear Bearing Sleeve (2) 24. Shuttle Shroud Screws 25. Antirotation Pad 26. Right Linear Bearing Slot Correct Location for Anti–Rotation Pad Figure 6–2. Hammer Bank Removal Replacement Procedures and Parts 6–15...
  • Page 170 Installation CAUTION To prevent excessive noise, bearing failure, and poor print quality, carefully perform every step in this procedure. Do not skip or omit any steps. 1. Clean oil, dirt, and paper dust from the base casting in the hammer bank area, the bearing seats, and the anti–rotation block.
  • Page 171 17. Hammer Bank 18. Shuttle Spring Shims 22. Shuttle Spring 23. Linear Bearing Sleeve (2) 24. Shuttle Shroud Screws 25. Antirotation Pad 26. Right Linear Bearing Slot Correct Location for Antirotation Pad Figure 6–3. Replacement Hammer Bank Replacement Procedures and Parts 6–17...
  • Page 172 4. Rotate the bearing sleeves (23) so that the slots (Figure 6–3, item 26) are facing the front of the printer. Make sure that the front edge of the shuttle shroud (Figure 6–4, item 26) fits behind the machined edge of the casting, and that the foam air seal (27) makes a tight seal against the casting.
  • Page 173 8. Screw (2) 9. Anti–Rotation Block Screw (2) 14 (3) 10. Anti–Rotation Shims (3) 14 (2) 13. Bearing Cap Screw (1) 14. Bearing Cap Screw (5) 15. Right Bearing Cap 14 (1) 16. Left Bearing Cap 22. Linear Bearing Sleeve (2) 25.
  • Page 174 11. Torque the right and left bearing set screws (Figure 6–5A, item 12) to 10 in–lb. 12. Wedge the shank of a large screwdriver between the yoke and the flywheel shank (29) such that the cam follower bearing and cam are not in contact.
  • Page 175 11. Jam Nut (2) 12. Bearing Set Screw (2) 28. 1/16–inch Allen Wrench 29. Screwdriver 30. Cam Follower Bearing Screw 31. Cam Follower Yoke 32. Tool, Antirotation (P/N 134534–001) 33. .004–inch Feeler Gauge TOP VIEW SIDE VIEW Figure 6–5. Yoke and Antirotation Shim Adjustment Replacement Procedures and Parts 6–21...
  • Page 176 19. Adjust the right bearing set screw using the shuttle/ribbon fast diagnostic test. Place a 1/16–inch allen wrench through the cutout in the ribbon deck and into the slot of the right bearing sleeve to keep the slot forward, then run the shuttle/ribbon fast diagnostic test. As the printer is shuttling, loosen the right bearing set screw two turns and retighten it with a torque driver, torquing it to 10 in–lb.

  • Page 177: Hammer Cover Assembly

    Hammer Cover Assembly 1. Put the hammer bank in the service position (page 5–2). 2. Lift the hammer cover, which is magnetic, clear of the hammer bank face ans the two lower tabs that hold it in place. (See Figure 6–12, page 6–50, item #1).

  • Page 178: Hammer Spring And Hammer Coil

    Hammer Spring and Hammer Coil Spring Removal: 1. Put the hammer bank in the service position (page 5–2). 2. To remove a defective hammer spring, remove the two allen screws that secure the hammer retaining clamp. Each clamp supports two hammer springs.

  • Page 179: I/O Panel And Cable Assembly

    I/O Panel and Cable Assembly 1. Unplug the printer power cord from the AC receptacle. It is also highly recommended that you wear an anti–static wrist strap whenever you handle circuit boards. 2. Remove the paper supply from the print station and tractors. Remove the paper chains, paper tent, and wire paper guide.

  • Page 180: Magnetic Pickup Assembly (Mpu)

    Magnetic Pickup Assembly (MPU) 1. Unplug the printer power cord from the AC receptacle. 2. Loosen the MPU locking screw. (See Figure 5–5, page 5–13, item #2.) 3. Remove the MPU guide bracket. (See Figure 6–14, page 6–54, item #3.) 4.

  • Page 181: Paper Feed Motor And Belt

    Paper Feed Motor and Belt 1. Unplug the printer power cord from the AC receptacle. 2. Remove the paper supply from the print station and tractors. 3. Remove four 1/4 inch screws and the lower paper guide. (See Figure 6–7, page 6–40, item #16.) 4.

  • Page 182: Paper Motion/Out Detector

    Paper Motion/Out Detector 1. Unplug the printer power cord from the AC receptacle. 2. Remove the paper supply from the print station and tractors. Remove the paper chains, paper tent, and wire paper guide. 3. Working from the rear of the paper cabinet, remove the three 5/16 inch screws that hold the machined and front paper guide assembly in place.

  • Page 183: Platen Open Motor And Belt

    Platen Open Motor and Belt 1. Unplug the printer power cord from the AC receptacle. 2. Remove the platen belt cover by depressing down to release the top tab, then tip the cover out while pulling it upward. 3. Remove four 1/4 inch screws and the lower paper guide. (See Figure 6–7, page 6–40, item #16).

  • Page 184: Platen Open Switch

    Platen Open Switch 1. Unplug the printer power cord from the AC receptacle. 2. Remove the platen belt cover by depressing down to release the top tab, then tip the cover out while pulling upward. 3. Remove four 1/4 inch screws and the lower paper guide. (See Figure 6–7, page 6–40, item #16.) This will allow access to the platen open switch nutplate.

  • Page 185: Power Supply

    Power Supply 1. Unplug the printer power cord from the AC receptacle. 2. Remove the paper supply from the print station and tractors. Remove the paper chains, paper tent, and wire paper guide. 3. Remove the inner access panel by removing seven 5/16 inch screws. (See Figure 6–18, page 6–62, item #2.) 4.
  • Page 186 Printed Circuit Board Assemblies (PCBAs) 1. Unplug the printer power cord from the AC receptacle. 2. Remove the front panel (Figure 6–6, page 6–38), from the cabinet to gain access to the card cage: a. Loosen the retaining screw located inside the top of the cabinet, directly below the control panel.

  • Page 187: Ribbon Hub

    Ribbon Hub 1. Unplug the printer power cord from the AC receptacle. 2. Remove the printer ribbon. 3. Loosen the hub set screw and remove the ribbon hub. (See Figure 6–8, page 6–42, items #1 and #2.) 4. Reverse the removal steps to install the new ribbon hub. Replacement Procedures and Parts 6–33...

  • Page 188: Ribbon Motor

    Ribbon Motor 1. Unplug the printer power cord from the AC receptacle. 2. Open the printer cover and the front door of the lower cabinet. 3. Disconnect four connectors from the bottom of the ribbon deck assembly. (See Figure 5–1, page 5–3.) 4.

  • Page 189: Shuttle Motor

    Shuttle Motor 1. Unplug the printer power cord from the AC receptacle. 2. Remove the paper supply from the print station and tractors. 3. Remove the lower paper guide. (See Figure 6–7, page 6–40, item #16.) 4. Remove the cam cover. (See Figure 6–7, page 6–40, item #4.) 5.

  • Page 190: Shuttle Motor Belt

    Shuttle Motor Belt 1. Unplug the printer power cord from the AC receptacle. 2. Remove the paper supply from the print station and tractors. 3. Remove the flywheel assembly (page 6–9). 4. Discard the old belt, loop the new belt around the flywheel, and re–install the flywheel assembly.

  • Page 191: Tractor Assemblies

    Tractor Assemblies 1. Unplug the printer power cord from the AC receptacle. 2. Remove the paper supply from the print station and tractors. 3. Loosen the 3/32 inch set screw in the left bushing and remove the bushing from the splined shaft. (See Figure 6–9, page 6–44, item #19.) 4.

  • Page 192: Illustrated Parts Lists

    Illustrated Parts Lists See Page 6–40. Page 6–62. (Not Shown.) See Page See Page 6–56. 6–60. and Page 6–58. Figure 6–6. Printer Assembly 6–38 Replacement Procedures and Parts...
  • Page 193 Item Part Description Notes Number 134294–004 Front Panel 134294–002 Front Door 134294–001 Top Cover 134294–003 Rear Door Replacement Procedures and Parts 6–39...

  • Page 194: Print Mechanism

    From Page 6–38. See Page 6–44. See Page 6–42. Figure 6–7. Print Mechanism 6–40 Replacement Procedures and Parts...
  • Page 195 Item Part Description Notes Number 102786–605 Screw, Hex w/LW, 6x.31 (4) Torque: 11 in–lb 101526–002 Washer, Flat #6 (4) 133519–001 Ground Clip (2) 140269–001 Cam Cover 106963–001 Gasket 103258–001 Captive Screw (2) 131152–001 Rear Paper Guide 108740–001 Paper Guide Retainer (2) 101526–001 Washer, Flat #6 (2) 102786–605...

  • Page 196: Ribbon Deck

    From Page 6–40. Figure 6–8. Ribbon Deck 6–42 Replacement Procedures and Parts...
  • Page 197 Item Part Description Notes Number 150757–001 Hub, Stp Mtr, Rbn Spool (2) 103677–009 Screw, Cruciform, 6–19x.50 (2) 102288–001 Screw, Btn Hd, Hex Dr, 6–32x.25 (3) 101526–002 Washer, Flat #6 (3) 133705–001 Deflector, Air, Revised 133917–002 Rbn Guide Assy, Stepper, Rt 133917–001 Rbn Guide Assy, Stepper, Left (Left guide not shown.)

  • Page 198: Tractor Shafts

    From Page 6–40. See Page 6–46. See Page 6–48. Figure 6–9. Tractor Shafts 6–44 Replacement Procedures and Parts...
  • Page 199 Item Part Description Notes Number 131152–001 Rear Paper Guide 150521–001 Pulley, Paper Feed Collar, Shaft, Alum 140763–002 next to pulley. 102786–610 Screw, Hex w/LW, 6x.62 (2) 132312–001 Belt Guard 108664–001 Belt, .080P, 103T, .50W 108653–001 Splined Shaft Assy 102786–605 Screw, Hex w/LW, 6x.31 (2) 131158–001 Tractor Shaft Plate 102095–002...
  • Page 200 From Page 6–44. Figure 6–10. Paper Feed Motor, Platen Open Motor and Switch, and Paper Out Switch 6–46 Replacement Procedures and Parts...
  • Page 201 Item Part Description Notes Number 134647–001 Guide, Paper, Machined Remove belt guard before removing this assy. 134646–001 Guide, Paper, Front 102559–420 Screw, w/LW 4–40x1.00 (2) Torque: 5 in–lb 101526–009 Washer, Flat #4 (2) Red and White leads 101867–007 Switch, Snap Action 1.0A, 125 VAC 102132–013 Spacer, Round (2)

  • Page 202: Hammer Bank Assembly

    (3 places) From Page 6–44. (2 places) See Page 6–50. See Page 6–52. Figure 6–11. Hammer Bank Assembly 6–48 Replacement Procedures and Parts...
  • Page 203 Item Part Description Notes Number 101514–025 Screw, Skt Cap, 6x.31 (2) Torque: 8 in–lb 102158–005 Washer, Split Lock, #6 (2) 131998–001 Shroud, Shuttle 140540–001 Cap, Bearing, Right 101526–003 Washer, Flat #10 (2) 102158–002 Washer, Split Lock #10 (2) 101514–017 Screw, Skt Cap, 10x.38 (2) Torque: 10 in–lb 101514–057 Screw, Skt Cap, 4x1.00 (2)

  • Page 204: Hammer Springs And Coils

    From Page 6–48. Figure 6–12. Hammer Springs and Coils 6–50 Replacement Procedures and Parts...
  • Page 205 Item Part Description Notes Number 133796–001 Cover Assy, Hammerbank 131990–001 Hammerbank Assy 101514–055 Screw, Skt Cap–U (88) Torque: 6–9 in–lb 131173–001 Plate, Clamp, Hmr Spring (44) 131172–001 Hammer Spring Assy (88) 131198–001 Coil Assy, P9000 (88) ± 101514–056 Screw, Skt Cap–U (22) Torque: 12 2 in–ounce 101526–039...

  • Page 206: Shuttle Counterweight Assembly

    From Page 6–48. See Page 6–54. Figure 6–13. Shuttle Counterweight Assembly 6–52 Replacement Procedures and Parts...
  • Page 207 Item Part Description Notes Number 101526–003 Washer, Flat #10 102158–002 Washer, Split Lock #10 101514–041 Screw, Counterweight, 10x.75 Torque: 20 in–lb 101564–001 Shim, Counterweight, Spring Guide 131960–001 Seat, Spring 131053–001 Spring, Shuttle 131960–001 Seat, Spring 101514–002 Screw, Skt Cap, 4x.38 (4) Torque: 8 in–lb 102158–001 Washer, Split Lock #4 (4)

  • Page 208: Shuttle Cam And Flywheel

    From Page 6–52. Figure 6–14. Shuttle Cam and Flywheel 6–54 Replacement Procedures and Parts...
  • Page 209 Item Part Description Notes Number 101768–003 Belt, Shuttle, T–110 101514–041 Screw, Skt Cap, 10x.75 102633–001 Bracket, Guide, Mag Pickup 101240–001 Magnetic Pickup Arm 133673–001 Base Support, Machined 132072–001 Oil Wick Assy 140133–001 Screw, w/LW (2) Torque: 5 in–lb Part of item 9 131865–002 Flywheel Assy 102158–002...

  • Page 210: Card Cage And Control Panel (Ccb)

    From Page 6–38. Figure 6–15. Card Cage and Control Panel (CCB Models) 6–56 Replacement Procedures and Parts...
  • Page 211 Item Part Description Notes Number 150377–002 Control Panel Assy 134287–001 Bracket, Control Panel, P9212 101526–002 Washer, Flat #6 (4) 102786–606 Screw, Hex w/LW, 6–32x.375 (4) 150261–001 Fan Assy, 48VDC 134478–001 Weldment, Card Cage, P9212 134500–001 Cable Assy, Triple I/O Part of item 1 Cable Assy, Control Panel 150551–001 Cable Assy, CCB/Mech Dr...

  • Page 212: Card Cage And Control Panel (Lmi)

    From Page 6–38. Figure 6–16. Card Cage and Control Panel (LMI Models) 6–58 Replacement Procedures and Parts...
  • Page 213 Item Part Description Notes Number 150377–002 Control Panel Assy 134287–001 Bracket, Control Panel, P9212 101526–002 Washer, Flat #6 102786–606 Screw, Hex w/LW, 6–32x.375 Torque: 11 in–lb 150261–001 Fan Assy, 48VDC 134478–001 Weldment, Card Cage, P9212 134487–001 Cable, Assy, Quad I/O Part of item 1 Cable Assy, Control Panel 150551–001...

  • Page 214: Blower Assembly

    From Page 6–38. Figure 6–17. Blower Assembly 6–60 Replacement Procedures and Parts...
  • Page 215 Item Part Description Notes Number 102786–682 Screw, w/LW, 6x1.75 (2) Torque: 11 in–lb 130025–001 Guard, Finger 150261–001 Fan Assy, 48VDC (Cabinet Fan) 102998–001 Screw, Skt Cap, 10–32x.38 (3) Torque: 14 in–lb 102158–002 Washer, Split Lock #10 (3) 101526–003 Washer, Flat #10 (3) Frame Assy 131907–001 Blower Assy, 48VDC...

  • Page 216: Power Supply And I/O Assemblies

    From Page 6–38. NOTE: Remove this panel Figure 6–18. Power Supply and I/O Assemblies 6–62 Replacement Procedures and Parts...
  • Page 217 Item Part Description Notes Number 134487–001 I/O Assy, Quad (shown) LMI models. 134500–001 I/O Assy, Triple CCB models. Access Panel 140113–001 Screw, Hex, Washer (7) Torque: 20 in–lb Part of item 10 #6 Stud 102788–600 Nut, Hex, w/LW, 6–32 Torque: 8 in–lb Part of item 7 18 AWG wire, w/ring Green with yellow stripe.
  • Page 218 6–64 Replacement Procedures and Parts...

  • Page 219: A Wire Data

    Wire Data NOTE: Signal mnemonics and acronyms are defined in Appendix B. Interconnection Diagrams ....... . . A–3 CCB w/Triple I/O .
  • Page 220 Hmr Dr / Mech. Dr ........A–30 Hmr Dr / Mech.
  • Page 221 133917–001 GUIDE RIBBON LEFT 133919–001 MOTOR RIBBON LEFT 133919–001 MOTOR RIBBON RIGHT 133917–002 GUIDE RIBBON RIGHT 150452–001 ASSY MOTOR PLATEN 150452–001 MOTOR FEED PAPER 131281–001 INTERLOCK PLATEN P1/2 P1/2 150834–001 ASSY DETECT PAPER 131168–001 MOTOR SHUTTLE P3/4 P3/4 131301–001 PICK–UP MAGNETIC J102 J101...
  • Page 222 (Orange) (Gray) 133917–001 GUIDE RIBBON LEFT 133919–001 MOTOR RIBBON LEFT 133919–001 MOTOR RIBBON RIGHT 133917–002 GUIDE RIBBON RIGHT 150452–001 ASSY MOTOR PLATEN 150452–001 MOTOR FEED PAPER 131281–001 INTERLOCK PLATEN P1/2 P1/2 150834–001 ASSY DETECT PAPER 131168–001 MOTOR SHUTTLE P3/4 P3/4 131301–001 PICK–UP MAGNETIC...
  • Page 223 133917–001 GUIDE RIBBON LEFT 150863–001 Backplane Featurebus 133919–001 MOTOR RIBBON LEFT 133919–001 MOTOR RIBBON RIGHT 133917–002 GUIDE RIBBON RIGHT 150452–001 ASSY MOTOR PLATEN 150452–001 MOTOR FEED PAPER 131281–001 INTERLOCK PLATEN P1/2 P1/2 150834–001 ASSY DETECT PAPER 131168–001 MOTOR SHUTTLE P3/4 P3/4 131301–001 PICK–UP...
  • Page 224 (Orange) (Gray) 133917–001 GUIDE RIBBON LEFT 150863–001 Backplane Featurebus 133919–001 MOTOR RIBBON LEFT 133919–001 MOTOR RIBBON RIGHT 133917–002 GUIDE RIBBON RIGHT 150452–001 ASSY MOTOR PLATEN 150452–001 MOTOR FEED PAPER 131281–001 INTERLOCK PLATEN P1/2 P1/2 150834–001 ASSY DETECT PAPER 131168–001 MOTOR SHUTTLE P3/4 P3/4...
  • Page 225 Wire Data A–7...
  • Page 226 A–8 Wire Data...
  • Page 227 Wire Data A–9...
  • Page 228 A–10 Wire Data...
  • Page 229 Wire Data A–11...
  • Page 230 A–12 Wire Data...
  • Page 231 Wire Data A–13...
  • Page 232 A–14 Wire Data...
  • Page 233 Wire Data A–15...
  • Page 234 A–16 Wire Data...
  • Page 235 Wire Data A–17...
  • Page 236 logic) Driver Mech Driver Mech Pins Driver Mech. A–18 Wire Data...
  • Page 237 Pins Driver Mech. logic) Driver Mech Pins Driver Mech. Driver Mech Pins Driver Mech. Pins Driver Mech. Wire Data A–19...
  • Page 238 A–20 Wire Data...
  • Page 239 logic) Driver Mech Driver Mech Wire Data A–21...
  • Page 240 A–22 Wire Data...
  • Page 241 Wire Data A–23...
  • Page 242 A–24 Wire Data...
  • Page 243 Wire Data A–25...
  • Page 244 A–26 Wire Data...
  • Page 245 Wire Data A–27...
  • Page 246 A–28 Wire Data...
  • Page 247 Wire Data A–29...
  • Page 248 A–30 Wire Data...
  • Page 249 Wire Data A–31...
  • Page 250 A–32 Wire Data...
  • Page 251 Wire Data A–33...
  • Page 252 A–34 Wire Data...
  • Page 253 Wire Data A–35...
  • Page 254 A–36 Wire Data...
  • Page 255 Wire Data A–37...
  • Page 256 A–38 Wire Data...
  • Page 257 Wire Data A–39...
  • Page 258 A–40 Wire Data...
  • Page 259 Wire Data A–41...
  • Page 260 A–42 Wire Data...
  • Page 261 Wire Data A–43...
  • Page 262 A–44 Wire Data...
  • Page 263 Wire Data A–45...
  • Page 264 A–46 Wire Data...
  • Page 265 Wire Data A–47...
  • Page 266 A–48 Wire Data...
  • Page 267 Signal Mnemonics and Acronyms Mnemonics with initial letter “N” are negative true, all others are positive true. ACRONYM/ DEFINITION MNEMONIC +5VHL ... . Isolated +5V from –12V ....Acknowledge AIRFLT .
  • Page 268 DBA1–23 ..Buffered Address 1–23 DBD0–15 ..Buffered Data 0–15 ....Data Carrier Detect DCMOD .
  • Page 269 IPL2 ....Interrupt Level 2 LATSTB ... Latch Strobe LATPOL ..Latch Strobe Polarity .
  • Page 270 NEPROM2 ..EPROM 2 Device Select NFDWR ... Hammer Fire Data Write NFIRE ... . Summation of Hammer Fire NFLT .
  • Page 271 NSWITCH ..Switch Depressed NTOF ... . . Top of Form NTXSTB ..DMA Transmit Data Strobe .
  • Page 272 RIB MOT ..Ribbon Motor RIBSW1,2 ..Ribbon Switch 1 & 2 ... . . Right Ribbon Motor .
  • Page 273 PROM and Chip Locations Contents Mechanism Driver Board ....... . . C–2 Common Controller Board (CCB) .
  • Page 274 LEGEND RSP = Ribbon/Shuttle Processor ASIC = Application–Specific Integrated Circuit Hammer Driver ASIC RSP PROM* 8032 150846 Mech. Driver ASIC Microcontroller * RSP PROM is oriented 180 degrees opposite other ICs. Figure C–1. Mechanism Driver Board PROM and Chip Locations C–2...
  • Page 275 LEGEND PROM Kit: P/N 150122–901 DPMC = Dot Plucker Memory Controller Terminating Resistor: DPU = Data Processing Unit Pull–down (Location 12D) FTIC = Fire Timer IC Standard: 1K ohm DIP LED = Light–Emitting Diode Alternate: 330 ohm DIP MPU = Magnetic Pick–up NOVRAM = Nonvolatile Random Access Memory Terminating Resistor:...
  • Page 276 LEGEND ASIC = Application–Specific Integrated Circuit CAS = Column Address Strobe DMA = Direct Memory Access DPMC = Dot Plucker Memory Controller FTIC = Fire Timer IC LED = Light–Emitting Diode MPU = Magnetic Pick–up NOVRAM = Nonvolatile Random Access Memory PAL = Programmable Array Logic PFC = Paper Feed Controller RTPU = Real Time Processing Unit...
  • Page 277 LEGEND ACK = Acknowledge ASIC = Application Specific Integrated Circuit DRAM = Dynamic Random Access Memory LMI = Line Matrix Impact PAL = Programmable Array Logic DRAM* 68EC030 DRAM Decode 2 Boot Memory Decode 1 Controller 25MHz 84C31 PROM 25MHz DRAM Controller * DRAM Configurations:...
  • Page 278 LEGEND LED = Light Emitting Diode NVRAM = Nonvolatile Memory PROM = Programmable Read–Only Memory LED 3 LED 2 LED 1 RESET 8344 Protocol PROM CTPC PROM 4 CTPC PROM 3 CTPC PROM 2 CTPC PROM 1 –5V NVRAM Figure C–5. Coax/Twinax Integrated Interface (CTPC) Board PROM and Chip Locations C–6...

  • Page 279: D Torque Table

    Torque Table The table below establishes the torque requirements for routine installation of threaded fasteners. These requirements apply to fasteners made of steel, at a minimum engagement of 3.5 threads, including chamfer and countersink. Fastener sizes are listed as Numbered Size – Threads Per Inch. Torque Table Carbon Steel Fasteners (ANSI B18.6.3 –...
  • Page 280 Torque Table D–2...
  • Page 281 Metric Conversion Tables Length Multiply To Obtain foot 0.3048* meter (m) foot 30.48* centimeter (cm) foot 304.8* millimeter (mm) inch 0.0254* meter (m) inch 2.54* centimeter (cm) inch 25.4* millimeter (mm) meter 3.280840 foot centimeter 0.03280840 foot millimeter 0.003280840 foot meter 39.37008 inch...
  • Page 282 Mass and Density Multiply To Obtain pound* 0.4535924 kilogram (kg) ounce* 28.34952 gram (g) kilogram 2.204622 pound* gram 0.03527397 ounce* * avoirdupois Temperature To Convert From Use Formula temperature Celsius (t temperature Fahrenheit (t = 1.8t + 32 temperature Fahrenheit (t temperature Celsius (t = (t –...

  • Page 283: Printer Specifications

    Printer Specifications Contents Ribbon Specifications ........F–2 Paper Specifications .

  • Page 284: Ribbon Specifications

    Part No. 107675–005: Ribbon Assembly, Six Pack, Bar Code, Ptx Part No. 107675–008: Ribbon Assembly, Six Pack, Bar Code, 100 Yd. NOTE: For best print quality, use these ribbons. Using ribbons that do not meet Printronix specifications may void your printer warranty. Paper Specifications Paper Type: Edge–perforated, fan–folded, 3 to 16 inches wide...

  • Page 285: Printer Dimensions

    Printer Dimensions Height: 105.9 cm (42 inches) Width: 86.4 cm (34 inches) Depth: 72.4 cm (29 inches) Weight: 150 kg (330 lbs.) (Unpacked) Interfaces Type: Two parallel and one serial, all resident Logic Levels: TTL/EIA–232D Data Format: ASCII Compatibility: Centronics, Dataproducts, EIA–232D Buffer Size: 2 lines parallel, 1 Kilobyte serial Environmental Characteristics...

  • Page 286: Electrical Characteristics

    Electrical Characteristics Input Power Voltage 100–120 / 200–240 Vac Phase Single Frequency 50 Hz or 60 Hz (47 Hz to 62 Hz) Power Rating Standby 330 VA 60 Hz (200 Watts) Operating 830 VA 60 Hz (520 Watts) Data Input Rate (maximum) Dataproducts Up to 500,000 characters per second Centronics...

  • Page 287: Print Rates

    Print Rates The printing speed of text characters is a function of the selected font and dot density, and is measured in lines per minute (LPM). Print speed is independent of the number of characters configured in the character set. Text attributes such as bold or emphasized printing, superscripts, subscripts, or elongated characters cause print rates to decrease to not less than half the rates of the font without such attributes.
  • Page 288 Table F–1. Printing Rates Print Performance Dimensions Uppercase Descenders Plot Characters Only & Underline Mode Density (DPI) Inch Matrix LPM* LPM* IPM** NOTE 1 (CPI) NOTE 2 7 (13) X 9 + 3 Correspondence 6 (11) X 9 + 3 90 (180) X 96 5 (9) X 9 + 3 5 (9) X 7 + 2...

  • Page 289: Duty Cycle

    Duty Cycle The P9212 can print 150,000 pages per month under the following conditions: 1. Uppercase only 2. 6 lines per inch (lpi) 3. 10 characters per inch (cpi) 4. 50% character density, or 66 characters per line 5. 50% line density, or 33 lines per 11–inch page 6.
  • Page 290 F–8 Printer Specifications...
  • Page 291 Index Numbers CCB, 2–23 LMI, 2–27 48 Volt Failed message, 4–4 overview, 2–17 48V Power Fail message, 4–4 hammer bank cooling, 2–37 hammer driver board logic, 2–36 power filtering, 2–36 ADJUST switch, 1–6 mechanism driver board, 2–32 Adjusting print cycle, 2–9 counterweight preload, 5–28 printer functional elements counterweight spring, 5–32...
  • Page 292 Characters Documents related to this manual, 1–3 elongated, 2–4 Down arrow switch typical, 2–4 coax, 1–6 CHECK indicator, 1–6 twinax, 1–8 Cleaning the printer, 3–2 Dynamic RAM Fault message, 4–9 CLEAR switch, 1–4 CONFIG switch, 1–4 Control panel Elongated characters, 2–4 block diagram, 2–15 ENABLE/HOLD switch, 1–6, 1–8 operation, 2–15...
  • Page 293 On Line / Line Check Par., 4–20 replacement, 6–32 Paper Jam, 4–21 Hex code printout, 4–39 Paper Out, 4–22 Platen Open, 4–23 Ribbon Stall, 4–24 I/O panel and cable assembly, replacement, Shuttle Fan, 4–25 6–25 Shuttle Jam, 4–26 Software Error, 4–27 INDEX switch, 1–6, 1–8 FF switch, 1–4 INSPC switch, 1–6...
  • Page 294 Manual principles of operation, 2–42 how to use, 1–2 Paper Jam message, 4–21 printing conventions, 1–3 Paper motion/out detector, replacement, 6–28 related documents, 1–3 Paper Out message, 4–22 warnings and special information, 1–2 Paper out switch, adjusting, 5–18 Mech Driver Hot message, 4–16 Parts, replacement, 6–1 Mech Driver Link message, 4–17 PCBAs, replacement, 6–32...
  • Page 295 Right arrow switch coax, 1–6 Replacement twinax, 1–8 blower assembly, 6–4 cabinet fan, 6–5 card cage fan, 6–6 control panel, 6–7 SCS indicator, 1–6 counterweight assembly, 6–8 Self–tests, 4–37 gas shock, 6–11 SET TOF switch, 1–4 hammer bank, 6–12 SETUP switch, 1–6, 1–8 hammer coil, 6–24 hammer cover assembly, 6–23 Shuttle...
  • Page 296 Troubleshooting, 4–1 aids, 4–28 fault messages, 4–3 printer confidence check, 4–29 symptoms not indicated by fault messages, 4–28 Typical characters, 2–4 Up arrow switch coax, 1–6 twinax, 1–8 VIEW switch, 1–4 Warnings and special information, 1–2 Index–6...
  • Page 298 RINTRONIX 17500 C ARTWRIGHT 19559 92713-9559 RVINE, 714/863-1900 HONE: 714/660-8682 RINTRONIX EDERLAND OX 163, IEUWEWEG 283 NL-6600 A IJCHEN ETHERLANDS (31) 8894-90111 HONE: (31) 246-419768 RINTRONIX 512 C 02-15 ANE, EDOK NDUSTRIAL STATE 1646 INGAPORE (65) 449-7555 HONE: (65) 449-7553 134630–001B...

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