Table of Contents
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TABLE OF CONTENTS
SAFETY INFORMATION ...................1-1
Location of important labels .............1-5
DESCRIPTION ...................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments..................2-3
FUNCTIONS ........................................3-1
Main switch/steering lock .................3-1
Indicator lights .................................3-2
Speedometer unit ............................3-2
Handlebar switches .........................3-3
Clutch lever ......................................3-4
Shift pedal ........................................3-4
Brake lever ......................................3-4
Brake pedal .....................................3-5
Fuel tank cap ...................................3-5
Fuel ..................................................3-6
Fuel cock .........................................3-7
Seat .................................................3-8
Helmet holder ..................................3-9
assembly ......................................3-9
Sidestand .......................................3-11
Ignition circuit cut-off system .........3-12
PRE-OPERATION CHECKS...............4-1
Pre-operation check list ...................4-2
RIDING POINTS.................................. 5-1
engine .......................................... 5-1
Starting a warm engine ................... 5-2
Shifting ............................................ 5-2
Engine break-in ............................... 5-4
Parking ............................................ 5-4
MINOR REPAIR .................................. 6-1
PERIODIC MAINTENANCE ............ 6-1
Owner's tool kit ................................ 6-1
emission control system .............. 6-3
lubrication chart ........................... 6-5
cowling and panels ...................... 6-9
Checking the spark plug ................ 6-10
Canister (for California only) ......... 6-11
Engine oil and oil filter element ..... 6-12
Cleaning the air filter element ....... 6-15
Cleaning the spark arrester ........... 6-16
Adjusting the carburetor ................ 6-17
play ............................................ 6-18
Adjusting the valve clearance ....... 6-18
Tires .............................................. 6-18
Spoke wheels ................................ 6-21
parts ........................................... 6-21
play ............................................ 6-22
play ............................................ 6-23
and free play .............................. 6-23
switch ......................................... 6-25
and rear brake shoes ................ 6-25
Checking the brake fluid level ....... 6-26
Changing the brake fluid ............... 6-27
Drive chain slack ........................... 6-27
Lubricating the drive chain ............ 6-29
cables ........................................ 6-29
throttle grip and cable ................ 6-30
brake and shift pedals ............... 6-30
brake and clutch levers .............. 6-30
sidestand ................................... 6-31
Lubricating the rear suspension .... 6-31
Checking the front fork .................. 6-31
Checking the steering ................... 6-32
Checking the wheel bearings ........ 6-33
Battery ........................................... 6-33
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Troubleshooting
