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OWNER'S MANUAL
XT225R(C)
LIT-11626-16-22
5RK-28199-11

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Summary of Contents for Yamaha XT225R

  • Page 1 OWNER’S MANUAL XT225R(C) LIT-11626-16-22 5RK-28199-11...
  • Page 2 EAU03438...
  • Page 3 The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reduc- ing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
  • Page 4: Important Manual Information

    8 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. 8 Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION EW000000 PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED ADE- QUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
  • Page 6 AFFIX DEALER LABEL HERE EAU04247 XT225R(C) OWNER’S MANUAL ©2002 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
  • Page 7: Table Of Contents

    EAU00009 TABLE OF CONTENTS SAFETY INFORMATION ........1-1 Starter (choke) knob ........3-8 Safe riding ............1-1 Seat ..............3-8 Protective apparel ...........1-3 Helmet holder ..........3-9 Modifications ...........1-3 Adjusting the shock absorber assembly ..3-9 Loading and accessories ........1-3 Sidestand ............3-12 Gasoline and exhaust gas .......1-5 Ignition circuit cut-off system ......3-12 Location of important labels ......1-7 PRE-OPERATION CHECKS ......4-1...
  • Page 8 TABLE OF CONTENTS Removing and installing the cowling and Checking and lubricating the brake and panels ............6-7 shift pedals ..........6-30 Checking the spark plug ........6-8 Checking and lubricating the brake and Canister (for California only) ......6-10 clutch levers ..........6-31 Engine oil and oil filter element .....6-10 Checking and lubricating the sidestand ..6-31 Cleaning the air filter element ......6-14 Lubricating the rear suspension ....6-31...
  • Page 9 CONSUMER INFORMATION ......9-1 Identification numbers ........9-1 Key identification number ........9-1 Vehicle identification number ......9-1 Model label ............9-2 Reporting safety defects ........9-3 Motorcycle noise regulation ......9-4 Maintenance record .........9-6 Street and enduro motorcycle limited warranty ..........9-8 Yamaha extended service (Y.E.S.) ....9-10...
  • Page 10: Safety Information

    EAU00017 Q SAFETY INFORMATION MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPER- TISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIRE- MENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: 1.
  • Page 11: Safety Information

    Q SAFETY INFORMATION 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified oper- ators.
  • Page 12: Protective Apparel

    6. Passengers should also observe the precautions mentioned above. Modifications Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.
  • Page 13 Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories.
  • Page 14: Gasoline And Exhaust Gas

    Q SAFETY INFORMATION a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b.
  • Page 15 Q SAFETY INFORMATION a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c.
  • Page 16: Location Of Important Labels

    Q SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle.
  • Page 17 Q SAFETY INFORMATION WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing. 5GK-2118K-00 3 California only EMISSION HOSE ROUTING CARB. FROM FUEL TANK CANISTER TO ATMOSPHERE 4YN-21686-00...
  • Page 18: Description

    EAU00026 DESCRIPTION Left view 1. Headlight (page 6-36) 6. Shock absorber spring preload 2. Fuel cock (page 3-7) adjusting nut (page 3-10) 3. Air filter element (page 6-14) 7. Shock absorber rebound damping 4. Helmet holder (page 3-9) adjusting dial (page 3-11) 5.
  • Page 19: Right View

    DESCRIPTION Right view 9 10 9. Battery (page 6-33) 14. Spark arrester (page 6-16) 10. Fuse (page 6-35) 11. Engine oil filter element (page 6-11) 12. Engine oil level check window (page 6-10) 13. Brake pedal (page 3-4, 6-23)
  • Page 20: Controls And Instruments

    DESCRIPTION Controls and instruments 1. Clutch lever (page 3-3, 6-21) 6. Right handlebar switches (page 3-3) 2. Left handlebar switches (page 3-2) 7. Brake lever (page 3-4, 6-22) 3. Starter (choke) knob (page 3-8) 8. Throttle grip (page 6-17, 6-30) 4.
  • Page 21: Instrument And Control Functions

    EAU00027 INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering Insert the key and turn it to “OFF”. EW000017 Never turn the key to “LOCK” while the motorcycle is moving. LOCK a. Push. b. Release. EAU00029 c. Turn. Main switch/steering lock EAU00043 The main switch/steering lock con- LOCK...
  • Page 22: Indicator Lights

    INSTRUMENT AND CONTROL FUNCTIONS 1. High beam indicator light “&” 1. Speedometer 1. Dimmer switch “&/%” 2. Turn signal indicator light “5” 2. Odometer 2. Turn signal switch “4/6” 3. Neutral indicator light “N” 3. Tripmeter 3. Horn switch “*” 4.
  • Page 23: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU00129 Horn switch “*” Press this switch to sound the horn. 1. Engine stop switch “#/$” 1. Clutch lever 2. Start switch “,” EAU00152 EAU03890 Clutch lever Engine stop switch “#/$” The clutch lever is located at the left Set this switch to “#”...
  • Page 24: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS 1. Shift pedal 1. Brake lever 1. Brake pedal EAU00157 EAU00158 EAU00162 Shift pedal Brake lever Brake pedal The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side side of the engine and is used in handlebar grip.
  • Page 25: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS To install the fuel tank cap 1. Insert the fuel tank cap into the tank opening with the key insert- ed in the lock, and then turn the cap 1/3 turn clockwise. 2. Turn the key 1/3 turn clockwise, and then remove it.
  • Page 26 INSTRUMENT AND CONTROL FUNCTIONS EAU00185 EAU04265 Your Yamaha engine has been designed to use regular unleaded Recommended fuel: Immediately wipe off spilled fuel gasoline with a pump octane number UNLEADED GASOLINE ONLY with a clean, dry, soft cloth, since [(R+M)/2] of 86 or higher, or a...
  • Page 27: Fuel Cock

    INSTRUMENT AND CONTROL FUNCTIONS ON: Normal position OFF: Closed position RES: Reserve position 1. Arrow mark positioned over “OFF” 1. Arrow mark positioned over “ON” 1. Arrow mark positioned over “RES” EAU03050 Fuel cock With the lever in this position, fuel This indicates reserve.
  • Page 28: Starter (Choke) Knob

    INSTRUMENT AND CONTROL FUNCTIONS EAU02949 Seat To remove the seat 1. Remove panels A and B. (See page 6-7 for panel removal and installation procedures.) 1. Starter (choke) knob “1” 1. Bolt (×2) EAU04038 2. Remove the bolts and pull the Starter (choke) knob “1”...
  • Page 29: Helmet Holder

    INSTRUMENT AND CONTROL FUNCTIONS EAU04848 Adjusting the shock absorber assembly This shock absorber assembly is equipped with spring preload adjusting nut and a rebound damping force adjusting dial. EC000015 Never attempt to turn an adjusting 1. Projection 1. Helmet holder 2.
  • Page 30 INSTRUMENT AND CONTROL FUNCTIONS Spring preload: Minimum (soft): Distance A = 36.5 mm (1.4 in) Standard: Distance A = 43.5 mm (1.7 in) Maximum (hard): Distance A = 48.0 mm (1.8 in) 3. Tighten the locknut to the speci- 1. Spring preload adjusting nut a.
  • Page 31 1 click in direction b* Maximum (hard) this will result in poor damp- * With the adjusting dial fully turned in direction a ing performance. 8 Always have a Yamaha dealer service the shock absorber. 3-11...
  • Page 32: Sidestand

    8 It cuts the running engine when regularly as described below and the transmission is in gear and have a Yamaha dealer repair it if it the sidestand is moved down. does not function properly. Periodically check the operation of the ignition circuit cut-off system according to the following procedure.
  • Page 33 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
  • Page 34: Pre-Operation Checks

    • If necessary, add recommended oil to specified level. 6-10–6-13 • Check vehicle for oil leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. Front brake • Adjust if necessary.
  • Page 35 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-17, 6-30 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-29–6-30...
  • Page 36 PRE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. EWA00033 If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operat- ing the motorcycle.
  • Page 37: Operation And Important Riding Points

    Consult Yamaha dealer be blocked and performance 8 The transmission is in the neutral regarding any control or func- will suffer.
  • Page 38 ECA00055 should be on, otherwise have a Yamaha dealer check the electrical For maximum engine life, always circuit. warm the engine up before starting off. Never accelerate hard when the engine is cold!
  • Page 39: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine Follow the same procedure as for 8 Even with the transmission in starting a cold engine with the excep- the neutral position, do not tion that the starter (choke) is not coast for long periods of time required when the engine is warm.
  • Page 40 OPERATION AND IMPORTANT RIDING POINTS EAU02988 EAU00427 NOTE: To start out and accelerate To decelerate Always shift gears at the recommend- 1. Pull the clutch lever to disengage 1. Apply both the front and the rear ed shift points. the clutch. brakes to slow the motorcycle.
  • Page 41: Recommended Shift Points

    OPERATION AND IMPORTANT RIDING POINTS EAU02989 EAU01128 EAU04234 Recommended shift points Engine break-in 0–150 km (0–90 mi) 8 Avoid prolonged operation above The recommended shift points during There is never a more important peri- acceleration and deceleration are od in the life of your engine than the 1/3 throttle.
  • Page 42: Parking

    If any engine trouble should occur 8 Do not park on a slope or on during the engine break-in period, soft ground, otherwise the immediately have a Yamaha dealer motorcycle may overturn. check the vehicle.
  • Page 43: Periodic Maintenance And Minor Repair

    However, additional tools cycle maintenance work, have a GROUPED SEPARATELY. THESE such as a torque wrench may be nec- Yamaha dealer do it for you. SERVICES REQUIRE SPECIALIZED essary to perform certain mainte- DATA, KNOWLEDGE, AND EQUIP- nance work correctly.
  • Page 44 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. EW000062 Modifications not approved by Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use.
  • Page 45: Periodic Maintenance Chart For The Emission Control System

    √ 8 * emission control 9 Replace if necessary. system** * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. ** For California. EAU03906 NOTE: From 16,000 mi (26,000 km) or 30 months, repeat the maintenance intervals starting from 4,000 mi (6,000 km) or...
  • Page 46: General Maintenance And Lubrication Chart

    Every 500 km (300 mi) and after washing the 9 Adjust and lubricate Drive chain lubricant motorcycle or riding in the rain chain thoroughly. 9 Apply chain lube Control and Yamaha chain and cable √ √ √ √ √ meter cable throughly.
  • Page 47 15 * Wheel bearings — smooth rotation. 9 Check and clean or √ √ √ √ √ 16 * Sidestand switch — replace if necessary. Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
  • Page 48 PERIODIC MAINTENANCE AND MINOR REPAIR EAU03906 NOTE: From 16,000 mi (26,000 km) or 30 months, repeat the maintenance intervals starting from 4,000 mi (6,000 km) or 6 months. EAU03057 NOTE: 8 The air filter needs more frequent service if you are riding in unusually wet or dusty areas. 8 Hydraulic brake system 9 When disassembling the master cylinder or caliper cylinder, always replace the brake fluid.
  • Page 49: Removing And Installing The Cowling And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A 1. Screw 1. Panel A 2. Panel A 2. Screw EAU01145 3. Panel B EAU00488 Cowling A EAU03516 Panel A To remove the cowling Removing and installing the To remove the panel Remove the screw, and then pull the cowling and panels Remove the screw, and then pull the...
  • Page 50: Checking The Spark Plug

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel B 1. Spark plug cap 1. Spark plug wrench 2. Screw EAU01833 2. Remove spark plug EAU00488 Checking the spark plug shown, with the spark plug Panel B The spark plug is an important wrench included in the owner’s To remove the panel engine component, which is easy to...
  • Page 51 Instead, tightened to the specified torque as 1. Measure the spark plug gap with have a Yamaha dealer check the soon as possible. a wire thickness gauge and, if motorcycle. necessary, adjust the gap to 4. Install the spark plug cap.
  • Page 52: Canister (For California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04617 Engine oil and oil filter element The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter element cleaned at the intervals specified in the General maintenance and lubrication chart.
  • Page 53 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Engine oil level check window 1. Engine guard 1. Engine oil filler cap 2. Maximum level mark 2. Bolt 4. Remove the engine oil filler cap 3. Minimum level mark To change the engine oil (with or and drain bolt along with the O- 3.
  • Page 54 PERIODIC MAINTENANCE AND MINOR REPAIR 4 3 2 1 1. Engine oil drain bolt 1. Oil filter element drain bolt 1. Oil filter element 2. O-ring 2. Oil filter element cover 2. O-ring (×2) 3. Compression spring 3. Bolt (×2) 8.
  • Page 55 PERIODIC MAINTENANCE AND MINOR REPAIR ECA00133 13. Add the specified amount of the Tightening torques: recommended engine oil, and Oil filter element cover bolt: 8 In order to prevent clutch slip- then install and tighten the oil 10 Nm (1.0 m0kgf, 7.2 ft0lbf) page (since the engine oil also filler cap.
  • Page 56: Cleaning The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Air filter case cover 1. Air filter element 1. Sponge material 2. Screw (×3) 2. Air filter element frame 3. Pull the air filter element out from EAU04221 4. Remove the sponge material the air filter case. Cleaning the air filter from the air filter element frame.
  • Page 57 NOTE: “UP” mark pointing as shown. The sponge material should be wet but not dripping. Recommended oil: Yamaha foam air filter oil or other quality air filter oil 6-15...
  • Page 58: Cleaning The Spark Arrester

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01549 Cleaning the spark arrester The spark arrester should be cleaned at the intervals specified in the Periodic maintenance and lubrication chart. EWA00007 8 Always let the exhaust system cool prior to touching exhaust 1. Muffler 1.
  • Page 59: Adjusting The Carburetor

    To prevent retor adjustments should be left to this from occurring, the valve clear- Yamaha dealer, who has the neces- ance must be adjusted by a Yamaha sary professional knowledge and dealer at the intervals specified in the experience.
  • Page 60: Tires

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04836 EWA00012 Tire air pressure Tires (measured on cold tires) To maximize the performance, dura- Load* Front Rear Because loading has an enormous 150 kPa 125 kPa bility, and safe operation of your impact on the handling, braking, Up to 90 kg (198 lb) (1.25 kgf/cm (1.50 kgf/cm...
  • Page 61 Manufacturer Size Type or if the sidewall is cracked, have a BRIDGESTONE 2.75-21 45P TW27 Yamaha dealer replace the tire imme- CHENG SHIN 2.75-21 45P C-6006 diately. REAR Minimum tire tread depth Manufacturer...
  • Page 62: Spoke Wheels

    If any damage is including the tires, should be found, have a Yamaha dealer left to a Yamaha dealer, who replace wheel. has the necessary profession- attempt even the smallest repair al knowledge and experience.
  • Page 63: Accessories And Replacement Parts

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00691 manufactured by other companies, Accessories and Yamaha cannot be held liable for replacement parts any consequences caused by the use of items which have not been approved by Yamaha. This motorcycle is not designed to pull a trailer or to be attached to a sidecar.
  • Page 64: Adjusting The Brake Lever Free Play

    If there is air 2. Adjusting nut 2. Adjusting bolt in the hydraulic system, have c. Free play 3. If the specified clutch lever free a Yamaha dealer bleed the EAU00696 play could obtained Adjusting the brake lever...
  • Page 65: Adjusting The Brake Pedal Position And Free Play

    Periodically check the brake adjusting bolt in direction a. To pedal free play and, if necessary, lower the brake pedal, turn the It is advisable to have a Yamaha adjust it as follows. adjusting bolt in direction b. dealer make these adjustments.
  • Page 66: Adjusting The Rear Brake Light Switch

    8 If proper adjustment cannot be obtained as described, have a 1. Brake pedal free play adjusting nut 1. Rear brake light switch Yamaha dealer make this 2. Adjusting nut adjustment. To increase the brake pedal free...
  • Page 67: Checking The Front Brake Pads And Rear Brake Shoes

    Yamaha dealer wear indicator reaches the wear limit replace the brake pads as a set. line, have a Yamaha dealer replace the brake shoes as a set. 6-25...
  • Page 68: Checking The Brake Fluid Level

    However, if ing leakage and poor braking the brake fluid level goes down performance. suddenly, have a Yamaha dealer 1. Minimum level mark check the cause. Recommended brake fluid: EAU03294 Checking the brake fluid...
  • Page 69: Changing The Brake Fluid

    EAU03985 EAU00744 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjust- the NOTE after the periodic mainte- ed if necessary.
  • Page 70 PERIODIC MAINTENANCE AND MINOR REPAIR EW000103 NOTE: Make sure that both adjusting plates After adjusting the brake pedal are in the same position for proper free play, check the operation of wheel alignment. the brake light. EC000096 Improper drive chain slack will overload the engine as well as 1.
  • Page 71: Lubricating The Drive Chain

    If ECA00053 a cable is damaged or does not move To prevent damaging the O-rings, smoothly, have a Yamaha dealer check or replace it. do not clean the drive chain with steam cleaners,...
  • Page 72: Checking And Lubricating The Throttle Grip And Cable

    PERIODIC MAINTENANCE AND MINOR REPAIR EW000111 EAU04034 Checking and lubricating the throttle grip and cable Damage to the outer housing of The operation of the throttle grip cables may result in internal rust- should be checked before each ride. ing and cause interference with In addition, the cable should be lubri- cable movement.
  • Page 73: Checking And Lubricating The Brake And Clutch Levers

    Yamaha dealer check or repair it. The operation of the brake and clutch The pivoting points of the rear sus- levers should be checked before pension must be lubricated at the Recommended lubricant:...
  • Page 74: Checking The Front Fork

    EC000098 If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. 6-32...
  • Page 75: Checking The Wheel Bearings

    If there is play is no need to check the electrolyte or in the wheel hub or if the wheel does to add distilled water. not turn smoothly, have a Yamaha EC000101 dealer check the wheel bearings. Never attempt to remove the bat- tery cell seals, as this would per- 2.
  • Page 76 EW000116 8 KEEP THIS AND ALL BATTER- To charge the battery IES OUT OF THE REACH OF Have a Yamaha dealer charge the 8 Electrolyte is poisonous and CHILDREN. battery as soon as possible if it dangerous since it contains seems to have discharged.
  • Page 77: Replacing The Fuse

    EAU01307 the battery. If you do not have 4. If the fuse immediately blows Replacing the fuse access to a sealed-type (MF) again, have a Yamaha dealer The fuse holder is located behind battery charger, have check the electrical system.
  • Page 78: Replacing The Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01528 Replacing the headlight bulb This motorcycle is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove cowling A. (See page 6-7 for cowling removal and installation procedures.) 1.
  • Page 79 PERIODIC MAINTENANCE AND MINOR REPAIR 8. Install the cowling. 9. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Headlight bulb holder a. Do not touch the glass part of the bulb. EC000105 4. Remove the headlight bulb hold-...
  • Page 80: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Lens 1. Bulb 1. Lens 2. Screw 2. Screw (×2) 2. Remove the defective bulb by EAU03497 EAU01623 pushing it in and turning it coun- Replacing a turn signal light Replacing the tail/brake light terclockwise.
  • Page 81: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 To service the rear wheel Supporting the motorcycle Raise the rear wheel off the ground Since this model is not equipped with by using a motorcycle stand or, if a a centerstand, follow these precau- motorcycle stand is not available, by tions when removing the front and placing a jack either under each side...
  • Page 82: Front Wheel

    3. Remove the speedometer cable holder by removing the screw. 8 It is advisable to have a 4. Disconnect speedometer Yamaha dealer service the cable from the front wheel. wheel. 5. Remove the axle nut. 8 Securely support the motorcy- 6.
  • Page 83 PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Axle nut: 85 Nm (8.5 m0kgf, 62 ft0lbf) 6. Connect the speedometer cable, and then install the speedometer cable holder by installing the screw. 7. Install the brake disc cover by 1. Speedometer gear unit 1.
  • Page 84: Rear Wheel

    8 It is advisable to have a 3. Loosen the axle nut. install the wheel. Yamaha dealer service the 4. Turn the drive chain adjusting wheel. plate on each side of the 8. Pull the wheel axle out, and then 8 Securely support the motorcy- swingarm fully in direction a.
  • Page 85 PERIODIC MAINTENANCE AND MINOR REPAIR EW000103 2. Install the drive chain onto the rear sprocket, and then adjust After adjusting the brake pedal the drive chain slack. (See page free play, check the operation of 6-28 for drive chain slack adjust- the brake light.
  • Page 86: Troubleshooting

    Use only genuine Yamaha replace- ment parts. Imitation parts may look like Yamaha parts, but they are often inferior, have a shorter service life and can lead to expensive repair bills. 6-44...
  • Page 87: Troubleshooting Chart

    There is compression. Check the ignition. Operate the electric starter. There is no compression. Have a Yamaha dealer check the vehicle. 3. Ignition Wipe off with a dry cloth and correct the Open throttle halfway and operate Remove the spark spark plug gap, or replace the spark plug.
  • Page 88: Motorcycle Care And Storage

    EAU03521 MOTORCYCLE CARE AND STORAGE Before cleaning Cleaning Care 1. Cover the muffler outlet with a ECA00010 While the open design of a motorcy- plastic bag after the engine has cle reveals the attractiveness of the 8 Avoid cooled down. using strong acidic...
  • Page 89 MOTORCYCLE CARE AND STORAGE 8 Do not use any harsh chemical 8 For motorcycles equipped After riding in the rain, near the sea products on plastic parts. Be with a windshield: Do not use or on salt-sprayed roads sure to avoid using cloths or strong cleaners hard...
  • Page 90 NOTE: ior. 4. To prevent corrosion, it is recom- Consult a Yamaha dealer for advice mended to apply a corrosion pro- on what products to use. tection spray on all metal, includ- ing chrome- and nickel-plated, surfaces.
  • Page 91: Storage

    MOTORCYCLE CARE AND STORAGE Long-term c. Install the spark plug cap onto Storage Before storing your motorcycle for the spark plug, and then place Short-term several months: the spark plug on the cylinder Always store your motorcycle in a 1. Follow all the instructions in the head so that the electrodes cool, dry place and, if necessary, pro- “Care”...
  • Page 92 MOTORCYCLE CARE AND STORAGE 7. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels ground. Alternatively, turn the wheels a little every month in order to pre- vent the tires from becoming degraded in one spot.
  • Page 93: Specifications

    EAU01038 SPECIFICATIONS Specifications Engine oil Model XT225R(C) 0° 10° 30° 50° 70° 90° 110° 130°F Dimensions Type Overall length 2,070 mm (81.5 in) YAMALUBE 4 (10W30) or SAE 10W30 Overall width 805 mm (31.7 in) Overall height 1,160 mm (45.7 in)
  • Page 94: Specifications

    SPECIFICATIONS Fuel Gear ratio 3.090 Type UNLEADED GASOLINE ONLY 2.000 Fuel tank capacity 8.8 L (1.94 lmp qt, 2.32 US qt) 1.428 Reserve amount 2.0 L (0.44 lmp qt, 0.53 US qt) 1.125 Carburetor 0.925 Manufacturer MIKUNI 0.793 BST34 × 1 Model×quantity Chassis Spark plug...
  • Page 95 SPECIFICATIONS Maximum load* 183 kg (404 lb) Rear Tire air pressure Type Drum brake (measured on cold tires) Operation Right foot Up to 90 kg (198 lb) load* Suspension Front 125 kPa (1.25 kgf/cm , 18 psi) Front Rear 150 kPa (1.50 kgf/cm , 22 psi) Type Telescopic fork...
  • Page 96 SPECIFICATIONS Headlight type Quartz bulb (halogen) Bulb voltage, wattage × quantity 12V, 60/55W × 1 Headlight 12V, 8/27W × 1 Tail/brake light Front turn signal/ 12V, 27/8W × 2 position light 12V, 27W × 2 Rear turn signal light 12V, 3.4W × 1 Meter lighting 12V, 3.4W ×...
  • Page 97: Consumer Information

    Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. 1. KEY IDENTIFICATION 1. Key identification number 1.
  • Page 98: Model Label

    The model label is affixed to the frame under the seat. (See page 3-8 for seat removal and installation pro- cedures.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
  • Page 99: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should imme- diately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
  • Page 100: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any per- son.
  • Page 101 CONSUMER INFORMATION...
  • Page 102: Maintenance Record

    CONSUMER INFORMATION EAU03052 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 103 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 16,000 mi (26,000 km) or 30 months 19,000 mi (31,000 km) or 36 months 22,000 mi (36,000 km) or 42 months 25,000 mi (41,000 km) or 48 months 28,000 mi (46,000 km) or...
  • Page 104: Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU02918 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...
  • Page 105 CONSUMER INFORMATION...
  • Page 106: Yamaha Extended Service (Y.e.s.)

    CONSUMER INFORMATION EAU01063 YAMAHA EXTENDED SERVICE (Y.E.S.) 9-10...
  • Page 107 9-11...
  • Page 108 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2002·5–0.7×1(E)

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