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Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the...
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION .....1-1 PRE-OPERATION CHECKS ..4-1 Cleaning the spark arrester ..6-16 Location of important labels ..1-5 Pre-operation check list ....4-2 Adjusting the carburetor ..6-17 Adjusting the throttle cable free DESCRIPTION ......2-1 OPERATION AND IMPORTANT play ........6-17 Left view ........2-1 RIDING POINTS ......5-1 Adjusting the valve...
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Reporting safety defects ... 9-3 Checking the front fork ....6-31 Motorcycle noise regulation ..9-4 Checking the steering .....6-31 Maintenance record ....9-5 Checking the wheel YAMAHA MOTOR bearings ........6-32 CORPORATION, U.S.A. Battery ........6-32 STREET AND ENDURO Replacing the fuse ....6-33...
SAFETY INFORMATION EAU10310 SARY BY MECHANICAL CONDI- Ride where other motorists can MOTORCYCLES SINGLE TIONS. see you. Avoid riding in another TRACK VEHICLES. THEIR SAFE Safe riding motorist’s blind spot. USE AND OPERATION ARE DEPEN- Always make pre-operation Many accidents involve inexperi- DENT UPON THE USE OF PROPER checks.
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Modifications made to this motorcycle never travel faster than warrant- single most critical factor in the preven- not approved by Yamaha, or the re- ed by road and traffic conditions. tion or reduction of head injuries. moval of original equipment, may ren- Always signal before turning or Always wear an approved helmet.
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If accessories 183.0 kg (404 lb). When loading within this motorcycle. Since Yamaha cannot are added to the handlebar or this weight limit, keep the following in test all other accessories that may be...
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SAFETY INFORMATION motorcycle’s electrical system an cle, note the following: eyes, see your doctor immediate- electric failure could result, which The engine and exhaust system ly. If any gasoline spills on your could cause a dangerous loss of may be hot, therefore, park the skin or clothing, immediately wash lights or engine power.
SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
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SAFETY INFORMATION WARNING WARNING BEFORE YOU OPERATE THIS VEHICLE, READ This unit contains high pressure nitrogen gas. THE OWNER’S MANUAL AND ALL LABELS. Mishandling can cause explosion. ALWAYS WEAR AN APPROVED MOTORCYCLE Read owner's manual for instructions. HELMET, eye protection, and protective clothing. Do not incinerate, puncture or open.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10710 To unlock the steering Main switch/steering lock LOCK Insert the key and turn it to “OFF”. The steering is locked, and all electrical EWA10070 systems are off. The key can be re- WARNING moved. Never turn the key to “LOCK”...
INSTRUMENT AND CONTROL FUNCTIONS EAU10980 EAU11080 EAU11630 Indicator lights Speedometer unit High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched 1. Speedometer 1. High beam indicator light “ ” 2.
INSTRUMENT AND CONTROL FUNCTIONS EAU12341 Right EAU12500 Handlebar switches Horn switch “ ” Press this switch to sound the horn. Left EAU12660 Engine stop switch “ ” Set this switch to “ ” before starting the engine. Set this switch to “ ”...
INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left The shift pedal is located on the left The brake lever is located at the right handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU32280 and then remove it. Brake pedal Fuel tank cap NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked.
2.0 L (0.53 US gal) 1. Fuel level (0.44 Imp.gal) mended by Yamaha because it can 2. Fuel tank filler tube cause damage to the fuel system or ve- ECA11400 Make sure that there is sufficient fuel in hicle performance problems.
INSTRUMENT AND CONTROL FUNCTIONS EAU13560 fuel while riding, move the lever to this Fuel cock position. Fill the tank at the first oppor- The fuel cock supplies fuel from the tunity. Be sure to set the lever back to tank to the carburetor while filtering it al- “ON”...
INSTRUMENT AND CONTROL FUNCTIONS EAU13600 EAU13981 Starter (choke) knob “ ” Seat To remove the seat 1. Remove panels A and B. (See page 6-9.) 2. Remove the bolts and pull the seat off. (×2) 1. Projection 2. Seat holder 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU14290 EAU14930 thereby harden the suspension, Helmet holder Adjusting the shock absorber turn the adjusting nut in direction assembly (a). To decrease the spring pre- This shock absorber assembly is load and thereby soften the sus- equipped with a spring preload adjust- pension, turn the adjusting nut in ing nut and a rebound damping force...
INSTRUMENT AND CONTROL FUNCTIONS preload. Rebound damping force Rebound damping setting: Minimum (soft): Spring preload: 20 clicks in direction (b)* Minimum (soft): Standard: Distance A = 36.5 mm (1.4 in) 9 clicks in direction (b)* Standard: Maximum (hard): Distance A = 43.5 mm (1.7 in) 1 click in direction (b)* Maximum (hard): * With the adjusting dial fully turned...
EAU15300 this system regularly as described Sidestand handling the shock absorber. The below and have a Yamaha dealer re- The sidestand is located on the left side manufacturer cannot be held re- pair it if it does not function proper- of the frame.
Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-12...
5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
Adjust if necessary. Make sure that operation is smooth. Check cable free play. Throttle grip 6-17, 6-29 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth. Control cables 6-29...
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Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — Tighten if necessary. Instruments, lights, signals Check operation. — and switches Correct if necessary. Check operation of ignition circuit cut-off system. Sidestand switch 3-11 If system is defective, have Yamaha dealer check vehicle.
OPERATION AND IMPORTANT RIDING POINTS off. Never accelerate hard when the EAU16640 EAU16671 Starting a warm engine Shifting engine is cold! Follow the same procedure as for start- 7. When the engine is warm, turn the ing a cold engine with the exception starter (choke) off.
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OPERATION AND IMPORTANT RIDING POINTS travel, and then slightly raise it. 3. Open the throttle gradually, and at pull the clutch lever in and use the the same time, release the clutch brakes to stop the motorcycle. ECA10260 lever slowly. 3.
If you are not familiar with mainte- TO EMISSIONS CONTROL ARE maintenance and minor repairs. How- nance work, have a Yamaha dealer GROUPED SEPARATELY. THESE ever, additional tools such as a torque do it for you.
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PERIODIC MAINTENANCE AND MINOR REPAIR a Yamaha dealer perform it for you. EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU17580 Periodic maintenance chart for the emission control system INITIAL ODOMETER READINGS 7000 mi 10000 mi 13000 mi 16000 mi 600 mi 4000 mi (11000 (16000 (21000 (26000 ITEM ROUTINE (1000 km) (6000 km) 1 month 6 months 12 months 18 months...
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24 months 30 months Evaporative emis- Check control system for √ √ sion control system damage. (For California only) Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32161 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months...
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PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
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Engine oil filter ele- √ √ √ Clean. ment √ √ √ Engine oil strainer Clean. Apply Yamaha chain and cable Control and meter √ √ √ √ √ √ 22 * lube or engine oil 10W-30 thor- cables oughly.
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Lubricate the throttle grip housing and cable. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18720 the maintenance jobs described in this Removing and installing the chapter. Refer to this section each time cowling and panels the cowling or a panel needs to be re- moved and installed. EAU18810 Cowling A To remove the cowling Remove the screw, and then pull the cowling off as shown.
Do not attempt to diagnose such 1. Spark plug gap problems yourself. Instead, have a Spark plug gap: Yamaha dealer check the vehicle. 1. Spark plug cap 0.6–0.7 mm (0.024–0.028 in) 2. Check the spark plug for electrode 2. Remove the spark plug as shown, 2.
PERIODIC MAINTENANCE AND MINOR REPAIR spark plug threads. EAU19671 into the atmosphere. Canister (for California only) 3. Install the spark plug with the Check each hose connection. spark plug wrench, and then tight- Check each hose and canister for en it to the specified torque. cracks or damage.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19811 gine guard. to collect the used oil. Engine filter 3. Remove the engine guard by re- NOTE: element moving the bolt. The engine oil should be between the The engine oil level should be checked minimum and maximum level marks.
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PERIODIC MAINTENANCE AND MINOR REPAIR 6. Remove the oil filter element drain bolt to drain the oil from the oil filter (×2) element. 4 3 2 1 1. Engine oil filler cap 1. Oil filter element drain bolt 2. Oil filter element cover ECA11000 3.
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PERIODIC MAINTENANCE AND MINOR REPAIR replace them if necessary. page (since the engine oil also ECA10420 CAUTION: 10. Clean the oil filter element with sol- lubricates the clutch), do not Before installing the engine oil drain vent, and then install it. mix any chemical additives.
NOTE: The sponge material should be wet but not dripping. Recommended oil: Yamaha foam air filter oil or other quality air filter oil 1. Air filter case cover 2. Screw 7. Install the sponge material onto 1. Sponge material the air filter element frame, and 3.
PERIODIC MAINTENANCE AND MINOR REPAIR side facing forward and with the “UP” EAU21232 Cleaning the spark arrester mark pointing as shown. The spark arrester should be cleaned at the intervals specified in the Periodic maintenance and lubrication chart. EWA10980 WARNING Always let the exhaust system cool prior to touching exhaust components.
1. Throttle cable free play The throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a Yamaha dealer adjust it. 6-17...
0.0–90.0 kg (0–198 lb) : from occurring, the valve clearance the specified tires. Front: must be adjusted by a Yamaha dealer Tire air pressure 125 kPa (18 psi) (1.25 kgf/cm The tire air pressure should be checked Rear: at the intervals specified in the periodic 150 kPa (22 psi) (1.50 kgf/cm...
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(minimum tread depth), if the tire has a weight evenly on both sides. nail or glass fragments in it, or if the Adjust the suspension and tire sidewall is cracked, have a Yamaha air pressure with regard to the dealer replace the tire immediately. load.
Rear tire: the spokes for looseness or dam- Size: age before each ride. If any dam- 120/80-18M/C 62P age is found, have a Yamaha Manufacturer/model: dealer replace the wheel. Do not BRIDGESTONE/TW30 attempt even the smallest repair to CHENG SHIN/C-6006 the wheel.
(a). To decrease the clutch nies, Yamaha cannot be held liable lever free play, turn the adjusting for any consequences caused by bolt in direction (b).
PERIODIC MAINTENANCE AND MINOR REPAIR 3. If the specified clutch lever free 7. Tighten the locknut at the clutch le- EAU22091 Adjusting the brake lever free play could be obtained as de- ver and the crankcase. play scribed above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows.
1. Adjusting bolt WARNING the hydraulic system will dimin- 2. Locknut ish the braking performance, It is advisable to have a Yamaha 3. Tighten the locknut. which may result in loss of con- dealer make these adjustments. EWA11230 trol and an accident.
If obtained as described, have a turn the adjusting nut at the brake rod in necessary, adjust the brake light switch Yamaha dealer make this ad- direction (a). To decrease the brake as follows. justment.
To check the brake pad wear, check the wear limit line, have a Yamaha Observe these precautions: the wear indicator groove. If a brake dealer replace the brake shoes as a...
EAU22720 Changing the brake fluid handlebars. denly, have a Yamaha dealer Have a Yamaha dealer change the Use only the recommended quality check the cause. brake fluid at the intervals specified in brake fluid, otherwise the rubber...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. EAU22770 To check the drive chain slack 1. Place the motorcycle on a level surface and hold it in an upright po- sition.
PERIODIC MAINTENANCE AND MINOR REPAIR wheel alignment. EAU23020 lubricant. Lubricating the drive chain ECA11110 ECA10570 The drive chain must be cleaned and CAUTION: CAUTION: lubricated at the intervals specified in Do not use engine oil or any other lu- Improper drive chain slack will over- the periodic maintenance and lubrica- bricants for the drive chain, as they load the engine as well as other vital...
If a cable is damaged periodic maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable The operation of the brake and shift...
EWA10730 WARNING (×5) If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. The operation of the brake and clutch 1. Grease nipple levers should be checked before each The pivoting points of the rear suspen-...
WARNING fork does not operate smoothly, damage and excessive oil leakage. Securely support the vehicle so that have a Yamaha dealer check or re- To check the operation there is no danger of it falling over. pair it. 1. Place the vehicle on a level sur- face and hold it in an upright posi- 2.
If there is play in the wheel no need to check the electrolyte or to hub or if the wheel does not turn add distilled water. smoothly, have a Yamaha dealer check ECA10620 CAUTION: the wheel bearings. Never attempt to remove the battery cell seals, as this would permanent- ly damage the battery.
To charge the battery If the fuse is blown, replace it as fol- To charge a sealed-type (MF) Have a Yamaha dealer charge the bat- lows. battery, a special (constant-volt- tery as soon as possible if it seems to age) battery charger is required.
4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 1. Headlight unit 2. Bolt 3. Disconnect the headlight coupler, and then remove the headlight bulb cover.
8. Install the cowling. ECA10660 9. Have a Yamaha dealer adjust the CAUTION: headlight beam if necessary. Do not touch the glass part of the headlight bulb to keep it free from...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24201 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 1. Tail/brake light bulb 1. Turn signal light bulb 3. Insert a new bulb into the socket, 3.
EWA10820 when removing the front and rear WARNING wheel or performing other maintenance It is advisable to have a Yamaha requiring the motorcycle to stand up- dealer service the wheel. right. Check that the motorcycle is in a Securely support the motorcy-...
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PERIODIC MAINTENANCE AND MINOR REPAIR holder by removing the screw. with the brake disc, otherwise the 4. Disconnect the speedometer ca- brake pads will be forced shut. ble from the front wheel. EAU25011 5. Remove the axle nut. To install the front wheel 1.
EAU25470 To remove the rear wheel EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motorcy- cle so that there is no danger of it falling over. 1. Brake pedal free play adjusting nut 1.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU25791 4. Tighten the axle nut to the speci- To install the rear wheel fied torque. 1. Insert the wheel axle from the left-hand side. Tightening torque: Axle nut: 85 Nm (8.5 m·kgf, 62 ft·lbf) 5.
However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
MOTORCYCLE CARE AND STORAGE EAU26000 brush, but never apply such prod- sponges which have been in Care ucts onto seals, gaskets, sprock- contact with strong or abrasive While the open design of a motorcycle ets, the drive chain and wheel cleaning products, solvent or reveals the attractiveness of the tech- axles.
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MOTORCYCLE CARE AND STORAGE any marks. If the windshield is ter and a mild detergent, after the tection spray metal, scratched, use a quality plastic engine has cooled down. including chrome- and nickel-plat- polishing compound after ed, surfaces. ECA10790 CAUTION: washing.
5. Perform the following steps to pro- ing it with a tarp, while it is still NOTE: tect the cylinder, piston rings, etc. Consult a Yamaha dealer for advice on wet, will allow water and humid- from corrosion. what products to use.
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MOTORCYCLE CARE AND STORAGE from the spark plug, and then place and charge it once a month. install the spark plug and the Do not store the battery in an ex- spark plug cap. cessively cold or warm place (less EWA10950 than 0 °C [30 °F]) or more than WARNING...
SPECIFICATIONS EAU26331 Engine oil: Type x quantity: Dimensions: BST34 x 1 Type: Spark plug(s): Overall length: YAMALUBE 4, SAE10W30 or SAE20W40 2100 mm (82.7 in) Manufacturer/model: Overall width: 0° 10° 30° 50° 70° 90° 110° 130°F NGK/DR8EA 805 mm (31.7 in) Manufacturer/model: YAMALUBE 4 (10W30) Overall height:...
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SPECIFICATIONS 4th: Loading: Front brake: 27/24 (1.125) Maximum load: Type: 5th: 183.0 kg (404 lb) Single disc brake 25/27 (0.925) (Total weight of rider, passenger, cargo Operation: 6th: Right hand operation and accessories) 23/29 (0.793) Recommended fluid: Tire air pressure (measured on cold Chassis: Dot 4 tires):...
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SPECIFICATIONS Battery: Model: GT6B-3 Voltage, capacity: 12 V, 6.0 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage x quantity: Headlight: 12 V, 60.0 W/55.0 W × 1 Tail/brake light: 12 V, 8.0 W/27.0 W × 1 Front turn signal/position light: 12 V-27.0 W/8.0 W ×...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the seat. (See page 3-8.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26611 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 25000 mi (41000 km) or 48 months 28000 mi (46000 km) or 54 months 31000 mi (51000 km) or 60 months...
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
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YAMAHA MOTOR CO., LTD. PRINTED IN JAPAN PRINTED IN JAPAN PRINTED ON RECYCLED PAPER 2002·5–0.6×1(E) 2003.5–0.6×1 !