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Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the...
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 OPERATION AND IMPORTANT Accessories and replacement Location of important labels .....1-5 RIDING POINTS........5-1 parts ........... 6-20 Starting and warming up a cold Adjusting the clutch lever free DESCRIPTION ........2-1 engine .......... 5-1 play ..........6-20 Left view ...........2-1 Starting a warm engine ....
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TABLE OF CONTENTS Checking the wheel bearings ..6-31 YAMAHA EXTENDED SERVICE Battery ...........6-32 (Y.E.S.) ........9-9 Replacing the fuse ......6-33 Replacing the headlight bulb ..6-33 Replacing the tail/brake light bulb ..........6-35 Replacing a turn signal light bulb ..........6-35 Supporting the motorcycle .....6-36 Front wheel ........6-37...
SAFETY INFORMATION TIONS. motorist’s blind spot. EAU10311 Many accidents involve inexperi- MOTORCYCLES SINGLE Safe riding enced operators. In fact, many op- TRACK VEHICLES. THEIR SAFE Always make pre-operation erators who have been involved in USE AND OPERATION ARE DEPEN- checks. Careful checks may help accidents do not even have a cur- DENT UPON THE USE OF PROPER prevent an accident.
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Modifications made to this motorcycle juries. The use of a safety helmet is the not approved by Yamaha, or the re- When loading within this weight limit, single most critical factor in the preven-...
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SAFETY INFORMATION Cargo accessory weight stallation and use of non-Yamaha the motorcycle due to aerody- should be kept as low and close to accessories. Use extreme caution namic effects. Wind may at- the motorcycle as possible. Make when selecting and installing any ac-...
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SAFETY INFORMATION refueling. a flammable source (e.g., a ker- Take care not to spill any gaso- osene heater, or near an open line on the engine or exhaust flame), otherwise it could catch system when refueling. fire. Never refuel while smoking or in When transporting the motorcycle the vicinity of an open flame.
SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
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SAFETY INFORMATION WARNING WARNING BEFORE YOU OPERATE THIS VEHICLE, READ This unit contains high pressure nitrogen gas. THE OWNER’S MANUAL AND ALL LABELS. Mishandling can cause explosion. ALWAYS WEAR AN APPROVED MOTORCYCLE Read owner's manual for instructions. HELMET, eye protection, and protective clothing. Do not incinerate, puncture or open.
INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU10460 EAU10710 Main switch/steering lock LOCK Insert the key and turn it to “OFF”. The steering is locked, and all electrical EWA10070 systems are off. The key can be re- WARNING moved. Never turn the key to “LOCK”...
INSTRUMENT AND CONTROL FUNCTIONS EAU10980 EAU11080 EAU11630 Indicator lights High beam indicator light “ ” Speedometer unit This indicator light comes on when the high beam of the headlight is switched 1. Speedometer 1. High beam indicator light “ ” 2.
INSTRUMENT AND CONTROL FUNCTIONS Right EAU12343 EAU12500 Handlebar switches Horn switch “ ” Press this switch to sound the horn. Left EAU12660 Engine stop switch “ ” Set this switch to “ ” before starting the engine. Set this switch to “ ”...
INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left The shift pedal is located on the left The brake lever is located at the right handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU32280 NOTE: Brake pedal Fuel tank cap The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10120 WARNING Make sure that the fuel tank cap is...
10%. Gasohol UNLEADED GASOLINE ONLY containing methanol is not recom- Fuel tank capacity: mended by Yamaha because it can 8.8 L (2.32 US gal) (1.94 Imp.gal) cause damage to the fuel system or ve- Fuel reserve amount: 2.0 L (0.53 US gal) (0.44 Imp.gal)
INSTRUMENT AND CONTROL FUNCTIONS fuel while riding, move the lever to this EAU13560 Fuel cock position. Fill the tank at the first oppor- The fuel cock supplies fuel from the tunity. Be sure to set the lever back to tank to the carburetor while filtering it al- “ON”...
INSTRUMENT AND CONTROL FUNCTIONS EAU13600 EAU13981 Starter (choke) knob “ ” Seat To remove the seat 1. Remove panels A and B. (See page 6-8.) 2. Remove the bolts and pull the seat off. (×2) 1. Projection 2. Seat holder 1.
INSTRUMENT AND CONTROL FUNCTIONS thereby harden the suspension, EAU14290 EAU14930 Helmet holder Adjusting the shock absorber turn the adjusting nut in direction assembly (a). To decrease the spring pre- This shock absorber assembly is load and thereby soften the sus- equipped with a spring preload adjust- pension, turn the adjusting nut in ing nut and a rebound damping force...
INSTRUMENT AND CONTROL FUNCTIONS preload. Rebound damping force Rebound damping setting: Minimum (soft): Spring preload: 20 clicks in direction (b)* Minimum (soft): Standard: Distance A = 36.5 mm (1.4 in) 9 clicks in direction (b)* Standard: Maximum (hard): Distance A = 43.5 mm (1.7 in) 1 click in direction (b)* Maximum (hard): * With the adjusting dial fully turned in...
Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off. Therefore, check this system regularly as described below and have a Yamaha dealer re- 3-11...
Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-12...
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
Adjust if necessary. Make sure that operation is smooth. Check cable free play. Throttle grip 6-17, 6-28 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth. Control cables 6-28...
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Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — Tighten if necessary. Instruments, lights, signals Check operation. — and switches Correct if necessary. Check operation of ignition circuit cut-off system. Sidestand switch 3-11 If system is defective, have Yamaha dealer check vehicle.
EAU15950 EAU32290 Starting and warming up a should be on, otherwise have a cold engine EWA10270 Yamaha dealer check the electrical cir- WARNING In order for the ignition circuit cut-off cuit. Become thoroughly familiar system to enable starting, one of the 4.
OPERATION AND IMPORTANT RIDING POINTS starter (choke) off. EAU16640 EAU16671 Starting a warm engine Shifting NOTE: Follow the same procedure as for start- The engine is warm when it responds ing a cold engine with the exception normally to the throttle with the starter that the starter (choke) is not required (choke) turned off.
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OPERATION AND IMPORTANT RIDING POINTS the neutral position, do not the throttle, and at the same time, coast for long periods of time quickly pull the clutch lever in. with the engine off, and do not 5. Shift the transmission into second EAU16740 Recommended shift points tow the motorcycle for long dis-...
MENT. YAMAHA DEALERS ARE certain maintenance work correctly. TRAINED AND EQUIPPED TO PER- NOTE: FORM THESE PARTICULAR SER- If you do not have the tools or experi- VICES. ence required for a particular job, have a Yamaha dealer perform it for you.
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PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.
Replace gasket(s) if necessary. Evaporative emis- Check control system for dam- √ √ sion control system age. (For California only) Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32161 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months...
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PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
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Clean. Front and rear brake √ √ √ √ √ √ 22 * Check operation. switches Apply Yamaha chain and cable Control and meter √ √ √ √ √ √ 23 * lube or engine oil 10W-30 thor- cables oughly.
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Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months.
PERIODIC MAINTENANCE AND MINOR REPAIR To install the cowling EAU18721 Removing and installing the Place the cowling in the original posi- cowling and panels tion, and then install the screw. The cowling and panels shown need to be removed to perform some of the EAU19292 Panels A and B maintenance jobs described in this...
Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. 1. Spark plug cap 2. Check the spark plug for electrode 2. Remove the spark plug as shown,...
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Install the spark plug with the EAU19672 Canister (for California only) Specified spark plug: spark plug wrench, and then tight- NGK/DR8EA en it to the specified torque. DENSO/X24ESR-U Tightening torque: Spark plug: To install the spark plug 17.5 Nm (1.75 m·kgf, 12.5 ft·lbf) 1.
PERIODIC MAINTENANCE AND MINOR REPAIR to prevent the discharging of fuel vapor EAU19812 NOTE: Engine oil and oil filter into the atmosphere. The engine oil should be between the element Check each hose connection. minimum and maximum level marks. Check each hose and canister for The engine oil level should be checked cracks or damage.
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PERIODIC MAINTENANCE AND MINOR REPAIR to collect the used oil. bolt to drain the oil from the oil filter 3. Remove the engine guard by re- element. moving the bolt. 4 3 2 1 1. Engine oil filler cap ECA11000 1.
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PERIODIC MAINTENANCE AND MINOR REPAIR replace them if necessary. O-ring, compression spring, and oil 10. Clean the oil filter element with sol- strainer in position. (×2) vent, and then install it. Tightening torque: NOTE: Engine oil drain bolt: Check the oil filter element for damage 43 Nm (4.3 m·kgf, 31 ft·lbf) and replace it if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR higher. EAU20840 Cleaning the air filter element Make sure that no foreign mate- The air filter element should be cleaned rial enters the crankcase. at the intervals specified in the periodic 14. Start the engine, and then let it idle maintenance and lubrication chart.
Recommended oil: The engine should never be op- the muffler. Yamaha foam air filter oil or other erated without the air filter ele- quality air filter oil ment installed, otherwise the 7. Install the sponge material onto...
The carburetor is an important part of the engine and its emission control sys- tem, which requires very sophisticated adjustment. Therefore, carburetor ad- justments should be left to Yamaha dealer, who has the necessary profes- sional knowledge and experience. 1. Muffler 1.
To prevent this cle, note the following points regarding from occurring, the valve clearance the specified tires. must be adjusted by a Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart.
Because loading has an enormous nail or glass fragments in it, or if the impact on the handling, braking, sidewall is cracked, have a Yamaha performance and safety characteris- dealer replace the tire immediately. tics of your motorcycle, you should...
If any dam- ing the tires, should be left to a sign, otherwise the handling age is found, have a Yamaha Yamaha dealer, who has the characteristics of the vehicle dealer replace the wheel. Do not necessary professional knowl- cannot be guaranteed.
2. To increase the clutch lever free parts manufactured by other compa- play, turn the adjusting bolt in di- nies, Yamaha cannot be held liable rection (a). To decrease the clutch for any consequences caused by lever free play, turn the adjusting the use of items which have not bolt in direction (b).
PERIODIC MAINTENANCE AND MINOR REPAIR in direction (b). EAU22092 NOTE: Adjusting the brake lever free 6. Tighten the locknut at the clutch le- If the specified clutch lever free play play ver and the crankcase. could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows.
1. Adjusting bolt EWA10670 2. Locknut ish the braking performance, WARNING which may result in loss of con- It is advisable to have a Yamaha 3. Tighten the locknut. trol and an accident. dealer make these adjustments. EWA11230 WARNING After adjusting the brake pedal posi-...
If turn the adjusting nut at the brake rod in Yamaha dealer make this ad- necessary, adjust the brake light switch direction (a). To decrease the brake as follows.
EAU22380 Checking the front brake pads peared, have a Yamaha dealer replace and rear brake shoes the brake pads as a set. The front brake pads and the rear brake shoes must be checked for wear at the...
Observe these precautions: ually go down. However, if the When checking the fluid level, brake fluid level goes down sud- make sure that the top of the mas- denly, have a Yamaha dealer 6-25...
EAU22720 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR load the engine as well as other vital EAU23022 Cleaning and lubricating the parts of the motorcycle and can lead drive chain to chain slippage or breakage. To prevent this from occurring, keep The drive chain must be cleaned and the drive chain slack within the lubricated at the intervals specified in specified limits.
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE)
EWA10730 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. The operation of the brake and shift The operation of the brake and clutch pedals should be checked before each...
Check the inner tubes for scratches, fork does not operate smoothly, 1. Grease nipple damage and excessive oil leakage. have a Yamaha dealer check or re- The pivoting points of the rear suspen- pair it. To check the operation sion must be lubricated at the intervals 1.
2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-31...
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To charge the battery battery, a special (constant-volt- furic acid, which causes severe Have a Yamaha dealer charge the bat- age) battery charger is required. burns. Avoid any contact with tery as soon as possible if it seems to...
3. Turn the key to “ON” and turn on moving the bolts. the electrical circuits to check if the devices operate. 4. If the fuse immediately blows again, have a Yamaha dealer 1. Fuse check the electrical system. 2. Spare fuse The fuse holder is located behind panel B.
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5. Place a new bulb into position, and 8. Install the cowling. then secure it with the bulb holder. 9. Have a Yamaha dealer adjust the ECA10660 headlight beam if necessary. CAUTION: Do not touch the glass part of the...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24131 EAU24202 Replacing the tail/brake light Replacing a turn signal light bulb bulb 1. Remove the tail/brake light lens by 1. Remove the turn signal light lens removing the screws. by removing the screw. 1. Tail/brake light bulb 3.
PERIODIC MAINTENANCE AND MINOR REPAIR frame in front of the rear wheel or under EAU24350 Supporting the motorcycle each side of the swingarm. Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right.
EWA10820 1. Install the speedometer gear unit WARNING into the wheel hub so that the pro- It is advisable to have a Yamaha jections mesh with the slots. dealer service the wheel. Securely support the motorcy- cle so that there is no danger of it falling over.
EAU25080 Rear wheel EAU25470 To remove the rear wheel EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motorcy- cle so that there is no danger of 1. Retainer it falling over. 3. Insert the wheel axle, and then in- 1.
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PERIODIC MAINTENANCE AND MINOR REPAIR the brake rod from the brake cam- shaft lever. 1. Retainer NOTE: The drive chain does not need to be NOTE: 1. Brake pedal free play adjusting nut disassembled in order to remove and Make sure that the drive chain adjust- 2.
WARNING for checking these vital systems your- self. However, should your motorcycle After adjusting the brake pedal free require any repair, take it to a Yamaha play, check the operation of the dealer, whose skilled technicians have brake light. the necessary tools, experience, and 7.
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
MOTORCYCLE CARE AND STORAGE ucts onto seals, gaskets, sprock- cleaning products, solvent or EAU26000 Care ets, the drive chain and wheel thinner, fuel (gasoline), rust re- While the open design of a motorcycle axles. Always rinse the dirt and de- movers or inhibitors, brake flu- reveals the attractiveness of the tech- greaser off with water.
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MOTORCYCLE CARE AND STORAGE After normal use salt. 7. Wax all painted surfaces. Remove dirt with warm water, a mild 8. Let the motorcycle dry completely 2. Apply a corrosion protection spray detergent, and a soft, clean sponge, before storing or covering it. on all metal, including chrome- and and then rinse thoroughly with clean EWA10930...
EAU26150 Storage 3. Drain the carburetor float chamber NOTE: by loosening the drain bolt; this will Consult a Yamaha dealer for advice on Short-term prevent fuel deposits from building what products to use. Always store your motorcycle in a cool, up.
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MOTORCYCLE CARE AND STORAGE install the spark plug and the [less than 0 °C (30 °F) or more spark plug cap. than 30 °C (90 °F)]. For more in- EWA10950 formation on storing the battery, WARNING see page 6-32. To prevent damage or injury from NOTE: sparking, make sure to ground the Make any necessary repairs before...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the seat. (See page 3-8.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26611 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 25000 mi (41000 km) or 48 months 28000 mi (46000 km) or 54 months 31000 mi (51000 km) or 60 months...
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This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
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INDEX Engine, starting a warm......5-2 Engine stop switch ........3-3 Accessories and replacement parts ..6-20 Parking ............5-4 Air filter element, cleaning .......6-14 Part locations ..........2-1 Front fork, checking......... 6-30 Pre-operation check list......4-2 Fuel ............3-6 Battery .............6-32 Fuel cock ...........
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INDEX Turn signal indicator light ......3-2 Turn signal light bulb, replacing ....6-35 Turn signal switch ........3-3 Valve clearance ........6-17 Vehicle identification number ....9-1 Warranty, extended........9-9 Warranty, limited ........9-7 Wheel bearings, checking....... 6-31 Wheel (front) ........... 6-37 Wheel (rear) ..........
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2005.5–1.0×1 !