Ezgo Owner's Manual & Service Manual page 77

Electric powered fleet golf cars & personal vehicles
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See Following Pages For
Explanation Of Pictogram (49)
Keep entire body
inside car.
27653G01
RUN
TOW
MAINTENANCE
TOWING
Always select 'TOW/MAINTENANCE'
position before towing
To disable electrical system, place switch in 'TOW/ MAINTENANCE' position and remove battery wire
After reconnecting batteries, allow a minimum of 30 seconds before selecting 'RUN' position
THE FOLLOWING CODES REQUIRE THAT THE REAR WHEELS BE RAISED BEFORE PERFORMING TESTS
Beep
Fault
Symptoms
1-1
Controller Failure
Vehicle will not run
1-2
Throttle fault
Solenoid clicks, will not run
1-4
High pedal disable
Vehicle will not run
2-4
Solenoid coil failure
Vehicle will not run
or disconnected
3-1
Solenoid driver fail
Vehicle will not run
3-3
Solenoid did not close
Vehicle will not run
3-4
Field winding open
Solenoid clicks, will not run
4-1
Armature open
Solenoid clicks, will not run
4-3
Solenoid drop out
Vehicle stops
THE FOLLOWING CODES REQUIRE THAT THE VEHICLE BE OPERATED UNDER LOAD WHILE PERFORMING TESTS
Beep
Fault
Symptoms
1-3
Speed sensor fault
Vehicle runs slowly
2-1
Low battery voltage
Vehicle performance reduced Charge batteries/replace bad batteries
2-2
High battery voltage
Regen performance reduced
2-3
Thermal cutback
Vehicle performance reduced Allow controller to cool, check heat sink bolt torque
3-2
Solenoid welded
Vehicle runs slowly
4-2
Motor stalled
Vehicle stopped
To enter diagnostic mode ◆ Turn key switch to 'OFF' ◆ Move 'RUN/TOW MAINTENANCE' switch to 'RUN'. ◆ Move direction
selector switch from neutral position to 'REV' position five (5) times ◆ After a confirming beep(s) sounds, the diagnostic fault
code will sound when a fault is detected. To exit diagnostic mode: Select 'TOW MAINTENANCE' position.
Ref Lal 1-2
WARNING
WARNING
Tampering with or unauthorized modification of this unit
by non E-Z-GO personnel could result in serious personal
injury, will void the warranty and result in permanent
damage to the vehicle
Possibility of electrical arc or battery
explosion. Before removing/connecting
batteries or electrical components, turn
switch to 'TOW MAINTENANCE' position
Correction Required
Check motor wiring & motor Ω. Replace controller
Replace/adjust pedal box, harness
Release pedal/check pedal box, linkage & switch
Check coil connections/wiring,
replace solenoid if required
Check coil wiring for shorts, replace controller
Check all solenoid wiring, replace solenoid if required
Check motor & controller field connections,
replace power harness or motor if required
Check motor & controller armature connections,
replace power harness or motor if required
Check solenoid/wiring, replace if required
Correction Required
Check speed sensor connections & magnet/torque,
replace speed sensor if required
Check that battery voltage is less than 48 VDC
Check auxiliary power. Replace solenoid
Remove mechanical blockage
73093G01
Owner's Manual and Service Guide
LABELS AND PICTOGRAMS
Raise Seat To Find This Label Located On The
Passenger Side Affixed To The Controller Cover.
See Following Pages
For Explanation Of These
Pictograms (1,43,44,50)
See Following Pages For
Explanation Of Pictogram (30)
WARNING
Windshields do not
provide protection
from golf balls or
other flying objects.
EGWHL14
Appendix A - 3

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