Ezgo Owner's Manual & Service Manual page 6

BATTERIES AND CHARGING ................................................................................................ 19
GENERAL SPECIFICATIONS .................................................................................................. 27
LIMITED WARRANTIES ........................................................................................................... 41
Page iv
TABLE OF CONTENTS
Late Production ........................................................................................................................................... 13
Fig. 15 Serial Number Plate Location - Late Production ..................................................................... 13
PERIODIC SERVICE SCHEDULE .................................................................................................................. 14
Fig. 16 Periodic Service Schedule ...................................................................................................... 14
TIRE INSPECTION ........................................................................................................................................... 15
BRAKES ........................................................................................................................................................... 15
Periodic Brake Test for Mechanical Brakes................................................................................................. 15
Fig. 17 Typical Brake Performance Test ............................................................................................. 16
REAR AXLE ...................................................................................................................................................... 16
Fig. 18 Add, Check and Drain Axle Lubricant - Early Production ........................................................ 16
Fig. 19 Add, Check and Drain Axle Lubricant - Late Production ......................................................... 16
Checking the Lubricant Level ...................................................................................................................... 17
LUBRICATION .................................................................................................................................................. 17
Fig. 20 Lubrication Points - Early Production ...................................................................................... 17
Fig. 21 Lubrication Points - Late Production ....................................................................................... 17
PDS SYSTEM TEST ......................................................................................................................................... 17
HARDWARE ..................................................................................................................................................... 17
Fig. 22 Torque Specifications and Bolt Grades ................................................................................... 18
CAPACITIES AND REPLACEMENT PARTS ................................................................................................... 18
Fig. 23 Capacities and Replacement Parts ......................................................................................... 18
SAFETY ............................................................................................................................................................ 19
BATTERY ......................................................................................................................................................... 19
BATTERY MAINTENANCE .............................................................................................................................. 19
At Each Charging Cycle .............................................................................................................................. 19
Monthly ........................................................................................................................................................ 20
Electrolyte Level and Water......................................................................................................................... 20
Fig. 24 Correct Electrolyte Level ......................................................................................................... 20
Fig. 25 Water Purity Table .................................................................................................................. 20
Fig. 26 Automatic Watering Gun ......................................................................................................... 21
Battery Cleaning .......................................................................................................................................... 21
Fig. 27 Preparing Acid Neutralizing Solution ....................................................................................... 21
Battery Replacement ................................................................................................................................... 21
Fig. 28 Battery Connections ................................................................................................................ 22
Prolonged Storage....................................................................................................................................... 22
Fig. 29 Freezing Point of Electrolyte ................................................................................................... 23
BATTERY CHARGING ..................................................................................................................................... 22
AC Voltage .................................................................................................................................................. 23
TROUBLESHOOTING ...................................................................................................................................... 23
Hydrometer.................................................................................................................................................. 23
Fig. 30 Hydrometer ............................................................................................................................. 24
Using A Hydrometer .................................................................................................................................... 24
BATTERY CHARGER MAINTENANCE ........................................................................................................... 24
Fig. 31 Hydrometer Temperature Correction ...................................................................................... 25
Fig. 32 Cleaning Auxiliary Contact in Charger Plug ............................................................................ 25
TXT ELECTRIC - FLEET ................................................................................................................................... 28
TXT PDS ELECTRIC - FLEET........................................................................................................................... 29
TXT ELECTRIC - FREEDOM™......................................................................................................................... 30
TXT ELECTRIC - FREEDOM™ SE ................................................................................................................... 31
TXT ELECTRIC - FREEDOM™ LE ................................................................................................................... 32
TXT PDS ELECTRIC - FREEDOM™ ................................................................................................................ 33
TXT PDS ELECTRIC - FREEDOM™ SE........................................................................................................... 34
TXT PDS ELECTRIC - FREEDOM™ LE ........................................................................................................... 35
TXT ELECTRIC - SHUTTLE 2+2....................................................................................................................... 36
Fig. 29 Vehicle Dimensions................................................................................................................... 37
Fig. 30 Vehicle Dimensions, Incline Specifications and Turning Clearance Diameter.......................... 38
Fig. 31 PowerWise™ Portable Battery Charger Dimensions................................................................ 39
Owner's Manual and Service Guide