Fig. 26 Automatic Watering Gun; Battery Cleaning; Fig. 27 Preparing Acid Neutralizing Solution; Battery Replacement - Ezgo Owner's Manual & Service Manual

Electric powered fleet golf cars & personal vehicles
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Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
Watering gun similar to the type included in the
Battery Maintenance Kit
Valve consistently
predetermined
Electrolyte
Single Battery Cell
Pure Water
Ref Awg 1

Fig. 26 Automatic Watering Gun

Battery Cleaning

To prevent battery damage, be sure that
all battery caps (if equipped) are tightly
installed.
To reduce the possibility of damage to vehicle or floor, neutral-
ize acid before rinsing battery.
To reduce the possibility of damage to electrical components
while cleaning, do not use a pressure washer.
Cleaning should take place per the Periodic Service
Schedule (Ref. Fig. 16 on page 14).
When cleaning the outside of batteries and terminals,
first spray with a solution of sodium bicarbonate (baking
soda) and water to neutralize any acid deposits before
rinsing with clear water.
Use of a water hose without first neutralizing any acid will
move acid from the top of batteries to another area of the
vehicle or storage facility where it will attack the metal
structure or the concrete/asphalt floor. Additionally, con-
ductive residue will remain on the batteries and contrib-
ute to their self discharge.
!
injury or death, do not use metallic spray wand to
clean battery and keep all smoking materials, open
flame or sparks away from the battery.
OPERATION AND SERVICE INFORMATION
fills to a
level
Level
To reduce the possibility
!
of battery explosion that
could result in severe
Owner's Manual and Service Guide
The correct cleaning technique is to spray the top and
sides of the batteries with a solution of sodium bicarbon-
ate (baking soda) and water. This solution is best applied
with a garden type sprayer equipped with a non metallic
spray wand or plastic spray bottle. The solution
should consist of the ingredients shown in the illustration
(Ref Fig. 27 on page 21). In addition, special attention
should be paid to metal components adjacent to the bat-
teries which should also be sprayed with the solution.
1 1/2 gallons
(6 liters)
Clear Water
1/4 Cup (60 ml)
Sodium Bicarbonate
(Baking Soda)
Non
Metallic
Wand
2 Gallon
(7.5 liter)
Garden
Sprayer
Ref Pns 1

Fig. 27 Preparing Acid Neutralizing Solution

Allow the solution to sit for at least three minutes. Use a
soft bristle brush or cloth to wipe the tops of the batteries
to remove any conductive residue. Rinse the entire area
with low pressure clear water. Do not use a pressure
washer. All of the items required for complete battery
cleaning and watering (electric vehicles only) are con-
tained in the Battery Maintenance Kit (P/N 25587-G01).

Battery Replacement

Before any electrical service is per-
formed on PDS model vehicles, the
Run-Tow/Maintenance switch must be placed in the 'Tow/Mainte-
nance' position.
If a power wire (battery, motor or controller) is disconnected for
any reason on the PDS model vehicle, the Run-Tow/Maintenance
switch must be left in the 'Tow/Maintenance' position for at least
30 seconds after the circuit is restored.
Remove battery hold downs and cables. Lift out batteries
with a commercially available lifting device.
1 quart
(1 liter)
Clear Water
2 Teaspoons
(10 ml)
Sodium
Bicarbonate
OR
(Baking Soda)
Plastic
Spray
Bottle
Page 21

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