GTO RB923 rev Installation Manual

Automatic gate operator for vehicular swing gates

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Control Box with Battery

120 Volt Indoor

Transformer

(surge protector

not supplied)

Run 1000' (max.) of low

voltage wire to control

box from transformer.

(wire not included)

READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before attempting to install

and use this automatic gate operator. This gate operator produces a high level of force. Stay clear

of the unit while it is operating and exercise caution at all times.

This product meets and exceeds the requirements of UL 325, the standard which regulates gate operator safety,

as established and made effective March 1, 2000, by Underwriters Laboratories Inc.

RB923

rev - 08/01/01

UTOMATIC

FOR

EHICULAR

NSTALLATION

FOR THE

ROFESSIONAL

Receiver

Post Bracket Assembly

PVC conduit (not included) to protect wire from lawn mowers and weed eaters.

WARNING!

3121 Hartsfield Road • Tallahassee, Florida, USA 32303

Telephone (850) 575-0176 • FAX (850) 575-8912 • www.gtoinc.com

ATE

PERATOR

WING

ATES

ANUAL

Gate Bracket

GTO/PRO 2000

Power Cable

NSTALLER

Warning Sign

Closed Position Positive Stop Plate

ERIES

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Page 1 PVC conduit (not included) to protect wire from lawn mowers and weed eaters. WARNING! 3121 Hartsfield Road • Tallahassee, Florida, USA 32303 PERATOR ATES ANUAL NSTALLER Warning Sign Gate Bracket Closed Position Positive Stop Plate ¨ ERIES © 2000 GTO, Inc.
Page 2 GTO/PRO 2000 series automatic gate operators are intended for use with vehicular swing gates. These operators can be used in Class I, Class II and Class III applications. VEHICULAR GATE OPERATOR CLASS CATEGORIES Residential Vehicular Gate Operator-Class I: A vehicular gate operator (or system) intended for use in a home of one-to-four single family dwelling, or a garage or parking area associated therewith.
Page 3: Table Of Contents
Table of Contents Gate Operator Class Categories ----------------------------------------- inside front cover Units and Standards Conversion Chart --------------------------------- inside front cover IMPORTANT SAFETY INSTRUCTIONS ------------------------------------- page 1 Warning Signs and Labels ---------------------------------------------------------- page 7 Technical Specifications ------------------------------------------------------------- page 8 Single Gate Operator Parts List --------------------------------------------------- page 9 Single Gate Operator Installation ----------------------------------------------- page 11 Preparing the Gate --------------------------------------------------------------- page 11 Installing the Post Bracket Assembly ----------------------------------------- page 12...
Page 4: Important Safety Instructions
Because GTO automatic gate operators are only part of a total gate operating system, it is the responsibility of the designer, installer, and purchaser to ensure that the total system is safe for its intended use.
Page 5: For The Installer
IMPORTANT SAFETY INSTRUCTIONS FOR THE SYSTEM DESIGNER WARNING: To reduce the risk of injury or death: READ AND FOLLOW ALL INSTRUCTIONS. This operator is intended for use only on vehicular gates. Pedestrians must be supplied with a separate walk-through gate (see Entrapment Protection illustration on page 6). When designing a system that will be entered from a highway or main thoroughfare, make sure the system is placed far enough from the road to prevent traffic congestion.
Page 6 IMPORTANT SAFETY INSTRUCTIONS III. After Installation Review ALL safety instructions with the consumer/end user. Explain the basic operation and safety systems of the entire gate operator system, including disconnecting the operator for manual operation of the gate. Attach the warning signs (included) to each side of the gate to alert public of automatic gate operation. Take a photo of warning signs installed on gate.
Page 7: Secondary Means Of Protection Against Entrapment
Type A, an inherent entrapment sensing system, as the primary type of entrapment protection. The GTO/PRO 2000 series gate operators have provisions for the connection of Type B1 and B2 protection to be used as a secondary type of entrapment protection, if desired.
Page 8 It is your responsibility to make sure that the installer posted warning signs on both sides of your gate. If any of these signs or warning decals become damaged, illegible or missing, replace them immediately. Contact your installer or GTO for replacements. If electric safety edge sensors (or photoelectric sensors) have been installed (see page 6) they should be tested monthly for proper function.
Page 9: Install Warning Signs
Required Safety Precautions for Swing Gates Install Warning Signs Warning signs alert people of automatic gate operation and are required when installing the GTO/PRO 2000 series gate operator. Furthermore, a walk-through gate must be installed if pedestrian traffic is expected near the vehicle gate. We recommend the GTO Bulldog Pedestrian Gate Lock (see Accessory Catalog) for controlled access.
Page 10: Warning Signs And Labels
IMPORTANT SAFETY INSTRUCTIONS Warning Signs and Labels These warning labels should be found at the locations specified below. If any of them are missing, immediately contact GTO for replacements. WARNING Moving Gate Can Cause Injury Or Death 1. KEEP CLEAR! Gate may move at any time.
Page 11: Technical Specifications
• Audio entrapment alarm sounds if unit encounters an obstruction twice while opening or closing. • The GTO/PRO 2000 series will move gates weighing up to 1000 lb. (453 kg) and up to 20 ft. (6.1 m) in length provided all installation procedures have been followed. Ball bearing hinges should be used on all gates weighing over 250 lb.
Page 12: Single Gate Operator Parts List
Installation of First (Single) Gate Operator Single Gate Operator Parts List Parts Gate Bracket Closed Position Stop Plate " x 10" Carriage Bolt (2) " x 3 " Bolt (2) " x 2 " Bolt (3) " x 1 " Bolt (1) "...
Page 13: Single Gate Operator Parts List
• If the gate is more than 1000' away from an AC power source you will need to use at least one GTO Solar Panel to trickle charge the battery. See the Accessory Catalog.
Page 14: Single Gate Operator Installation
Post Bracket Assembly Gate Bracket GTO/PRO 2000 Power Cable PVC conduit (not included) to protect wire from lawn mowers and weed eaters. Warning Sign Closed Position Positive Stop Plate...
Page 15: Installing The Post Bracket Assembly
Installing The Post Bracket Assembly The position of the post bracket determines the leverage of the operator and the clearance between the operator and the gate. The post bracket is designed to work on a flat fence post. Fence posts must be at least 6” square in order to mount the post bracket.
Page 16 Step 5: Drill holes in fence post as marked using a bit. Install the post bracket using the carriage bolts, " washers, and lock nuts (provided). Post Bracket Post Pivot Brackets Step 4: Position the post bracket on the fence post with the mounting holes centered over the scribe line.
Page 17: Connecting Operator To Post Bracket Assembly
Connecting Operator to Post Bracket Assembly " Washers Step 9: Attach the gate bracket to the front mount using the clevis pin and hairpin clip. IMPORTANT: Thin walled tube and panel gates MUST be reinforced as shown to prevent damage to gate and operator.
Page 18: Installing The Gate Bracket
Step 10: Open the gate to the desired position (at least 10º and no greater than 110º). Position the operator so that the gate bracket just rests against the gate. Check the clearance between the operator and the gate. The operator should only make contact with the gate at the gate bracket.
Page 19: Installing The Open And Closed Position Stops
Moreover, a stable gate helps to maintain the long life of your automatic gate opener system. To further enhance the stability and security of your gate, install the optional GTO Automatic Gate Lock (see Accessory Catalog).
Page 20: Mounting The Control Box
Step 15: Close the gate. Position the closed position stop plate on the end of the gate frame at mid-height. Extend the stop plate to make contact with the fence post at that position. Install the closed position stop plate using appropriate hardware for the type of gate (U-bolts for tube or chain link gate, wood or lag screws for wood gates, etc.).
Page 21 Step 17 Make sure the control box power switch is in the OFF position. Unscrew and remove the control box cover and slide the battery into position with its terminals to the left (see illustration). Push battery down until it fits snugly in control box.
Page 22: Powering The System
If the battery does not seem to be able to provide the constant charge required for your application, the addition of the GTO Big Battery Kit (see Accessories on page 44) should provide ample power to handle any situation.
Page 23: Solar Zones And Gate Activity
Zone 3 Important Information About Low voltage Wire The only wire acceptable for use with GTO products is 16 gauge (minimum) multi-stranded, low voltage, PVC sheathed wire. This particular gauge enables the transformer to provide an adequate charge through the control board to the battery at distances up to 1000 ft.
Page 24 18VAC SOLAR ~ ~ – POWER IN from First Operator Low Voltage Wire from AC Transformer Spade Tongue Terminal (not provided) Black Step 26: Plug in the transformer. We strongly recommend using a surge protector with the transformer. HINT: Keep a few mothballs in the control box to discourage insects from entering it and damaging the control board.
Page 25: Control Boards Settings
The four DIP switches on the control board match the operator with the type of gate on which it is installed. For example, gates may pull-to-open or push-to-open. Prior to packaging, the GTO/PRO 2000 series control board was configured for single swing gates that pull-to-open (open into the prop- erty).
Page 26 All three potentiometers were set to minimum at the factory. The OBSTRUCT SENS. potentiometer MUST be adjusted above the factory setting for your GTO/PRO 2000 series operator to function properly. If the potentiometer is left at MIN, your gate operator may "obstruct"...
Page 27: Setting The Personal Transmitter Code
Setting the Personal Transmitter Code All GTO transmitters are set to a standard code at the factory and are ready to activate your automatic gate operator. For your safety and security, however, we strongly recommend that you replace the factory setting with your own personal code.
Page 28: Mounting The Receiver
TV interference caused by unauthorized modifications to this equipment. Such modifications could void the user’s authority to operate the equipment. order items; call the GTO Sales Department). NEVER splice receiver cable! decreased. the weather seal damaged.
Page 29: Setting The Closed Position Limit Switch
For Pull-to-Open Installations: The open position of the gate was determined when you installed the GTO/PRO 2000 on the open gate (page 15, Step 12). The outer switch cam is used to adjust the CLOSED POSITION of the gate. The ideal closed position is when the closed position stop plate makes contact with the fence post just as the operator motor shuts down.
Page 30 Step 31: Secure all bolts, nuts, and washers on the post bracket and gate bracket assemblies. Cut off the ends of the bolts extending beyond the tightened nuts. Step 32: Install warning signs on both sides of the gate (see page 7) using nylon cable ties (provided) or screws.
Page 31: Connecting Additional Safety Devices
Connecting Additional Safety Devices The GTO/PRO 2000 series operators are equipped with built-in obstruction sensitivity. These operators are designed to stop and reverse the gate for 2 seconds when it comes in contact with an obstruction. However, obstruction sensitivity, even when properly adjusted, may not be sensitive enough to prevent bodily injury in some circumstances.
Page 32: Compatible Safety Devices
Compatible Safety Devices Although GTO strongly recommends the use of safety devices, we do not endorse any specific brand names. Below is a list of some products compatable with GTO operators systems, some of which require their own power supply. Check with the individual manufacturer for specific power needs.
Page 33: Connecting Accessories
Connecting Accessories Make sure the control box power switch is OFF before connecting accessories. The ACCESSORY terminal block is the connection point for accessories such as push buttons, safety loops, intercoms, etc. The ACCESSORY terminal marked GRN (green) is the common ground for all accessories. GRN is paired with the terminals shown below when connecting accessories to the control board.
Page 34: Push-To-Open Installation
A "Push-to-Open" gate opens out from the property. The operator is installed on this type of gate while in the closed (not open) position. Because every gate installation varies, the push-to-open installation of the GTO/PRO 2000 and GTO/PRO 2200 will need to be customized. In most cases this only requires drilling two new holes in the post bracket.
Page 35 Step PTO-3: With the gate in the closed position, connect operator to gate bracket assembly as in Step 12 on page 15 and clamp into position. Mark the point where the gate bracket will be attached to the gate. Drill the holes and mount the gate bracket. Reattach gate bracket to arm with clevis pin and hairpin clip.
Page 36: Maintenance And Troubleshooting Guide
• A few mothballs in the control box helps to keep out insects which can damage circuits. • Apply silicone spray to the push-pull tube at least once per month. • Test all the safety devices once per month! If they are not working, contact your installer or The GTO Service Department Gate force adjustments regulate the amount of force the operator uses to move the gate.
Page 37 Move the receiver as far from the motor as possible to avoid the chance of electrical interference. Check or change the battery in the transmitter. The GTO, Inc. Technical Service Department is open Monday – Thursday 7:30 and Friday 8:00 Telephone (850) 575-0176 •...
Page 38: Warranty And Repair Service
WILL NOT be accepted by the factory. 6. If the repair service or replacement is covered by the warranty, GTO, Inc. will pay shipping costs (equal to United Parcel Service ground rate) for return to owner.
Page 39: Column Installation Information
Column Installation Information The GTO/PRO 2000 and GTO/PRO 2200 can be mounted on any size column, but the gate hinge cannot be more than 12” from the mounting surface of the post bracket. The edge of the post bracket must be aligned with the edge of the column face where the hinges are mounted.
Page 40: Dual Gate System Installation
GTO/PRO 2200 Dual Gate System Second Unit Parts List Parts Gate Bracket Closed Position Stop Plate " x 10" Carriage Bolt (2) " x 3 " Bolt (2) " x 2 " Bolt (3) " x 1 " Bolt (1) "...
Page 41: Installing The Second Unit
The positive stop plate installed in Step D1 should rest against the ground stop in the closed position. For added security, install a GTO Automatic Gate Lock (see Accessory Catalog). Gate Bracket GTO/PRO 2000 – First Operator...
Page 42 Step D3: Return to page 11, Single Gate Operator Installation, and repeat Step 1 through 15 to install the second operator. This time in Step 15, however, the closed position stop plate on the first gate will contact the leading edge of the second gate. Connecting the Second Operator to the Control Board Step D-4: Turn power switch OFF.
Page 43: Setting The Control Board For Dual Gate Installations
Step D-7: Cut slot into driveway and lay the 25 foot power cable for the second operator in this slot (see Illustration on page 38). NOTE: DO NOT attempt to splice the power cable, and DO NOT remove the connector from the end of the cable. If you need a longer cable, 35 foot and 40 foot power cables are available (see Accessory Catalog).
Page 44 FIRST OPERATOR OPENS FIRST, SECOND OPERATOR CLOSES FIRST SEQ1 = OFF SEQ2 = ON If SEQ1 is set to OFF, and SEQ2 is set to ON, the FIRST OPERATOR will open first, and the SECOND OPERATOR will close first (see illustration). FIRST OPERATOR OPENS FIRST, FIRST OPERATOR CLOSES FIRST SEQ1 = ON...
Page 45 (F300). GTO NEMA Box (FM317) GTO's NEMA 4X rated weatherproof box is large enough (14" W x 6" D x 16" H) to accommodate all add-on items necessary for custom gate operator installations. It is made of fire retardant ABS plastic and comes with a heavy duty 14 gauge steel backing plate for mounting accessories.
Page 46 SL-1000/SL-1200. Operator Solar Panel (FM122 ) The 5 watt solar panel is a battery charger for use with GTO/PRO Low Voltage Automatic Gate Operator systems. Particularly suited for remote installations, the solar panel comes with tubular steel support, mounting clips, wire connectors, and 8 ft. of low voltage wire (see Low Voltage Wire for longer wire). All GTO low volatge operators are pre-wired for solar panels.
Page 47 The PRO 6C (AW209): 6 ft. power cable included with GTO/PRO 2000 single gate operators. The PRO 50C (AW210): 50 ft. power cable included with GTO/PRO 2200 dual (second) gate operators. – Standard 18 Volt, 40 VA, AC transformer for –...
Page 48: Installation Check List
____ Customer was instructed about proper use of transmitter and (or) other entry controls. ____ Customer was asked to fill out customer support card and mail it to GTO, Inc. ____ Customer was asked to retain all receipts (receipts provide proof of warranty).

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