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FOR PROFESSIONAL INSTALLATION ONLY!
This equipment is similar to other gate or door equipment and meets or exceeds
Underwriters Laboratory Standard 325 (UL 325). However, gate equipment has
hazards associated with its use and therefore by installing this product the installer
and user accept full responsibility for following and noting the installation and
safety instructions. Failure to follow installation and safety instructions can result
in hazards developing due to improper assembly. You agree to properly install this
product and that if you fail to do so Gates That Open, LLC, ("GTO") shall in no event
be liable for direct, indirect, incidental, special or consequential damages or loss of
profits whether based in contract tort or any other legal theory during the course
of the warranty or at any time thereafter. The installer and/or user agree to assume
responsibility for all liability and use of this product releasing Gates That Open, LLC,
from any and all liability. If you are not in agreement with this disclaimer or do not
feel capable of properly following all installation and safety instructions you may
return this product for full replacement value.
READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before attempting to
install and use this automatic gate operator. This gate operator produces a high level
of force. Stay clear of the unit while it is operating and exercise caution at all times.
All automatic gate operators are intended for use on vehicular gates only.
This product meets and exceeds the requirements of UL 325, the standard which
regulates gate operator safety, as established and made effective March 1, 2000, by
For more information on the GTO/ACCESS SYSTEMS full line of automatic gate
operators and access controls visit our website at www.gtoaccess.com.
©2010 Gates That Open, LLC
Installation Manual for the
PROFESSIONAL RESIDENTIAL
4000XL
SINGLE Gate Operator System
WARNING!
Underwriters Laboratories Inc.
Printed in China for Gates That Open, LLC.
ACCESS
SYSTEMS
®
, LLC
R4000 INST 091610
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Summary of Contents for GTO 4000XL
- Page 1 You agree to properly install this product and that if you fail to do so Gates That Open, LLC, (“GTO”) shall in no event be liable for direct, indirect, incidental, special or consequential damages or loss of profits whether based in contract tort or any other legal theory during the course of the warranty or at any time thereafter.
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Page 2: Class Rating
Class Rating The GTO 4000XL Gate Operator is intended for use with vehicular swing gates. The operator can be used in Class I, Class II, Class III and Class IV applications. Vehicular Gate Operator Class Categories: Residential Vehicular Gate Operator—Class I: A vehicular gate operator (or system) intended for use in a home of one-to-four single family dwelling, or a garage or parking area associated therewith. -
Page 3: Table Of Contents
Solar Panel and Gate Activity Chart ..................2 Check Direction of Gate Swing ....................3 Prepare the Gate ........................... 3 4000XL Parts List ........................... 4 Tools Needed ..........................5 Materials You may Need for the Installation: ..............5 Installation Overview ........................6 Install the Operator .......................... -
Page 4: Please Read This First
*NOTE: By purchasing and installing the HBP4XL Bracket Set, the 4000XL can accommodate gates that are 20 feet in length and weigh up to 1000 pounds. The 4000XL can be installed on a push-to-open gate with the addition of the push-to-open bracket [R4388]. -
Page 5: Important Safety Instructions
Because GTO automatic gate operators are only part of the total gate operating system, it is the responsibility of the installer/consumer to ensure that the total system is safe for its intended use. - Page 6 Zone 3 – the path of the gate. Zone 4 – the space between the gate in the open position and any object such as a wall, fence, etc. Zone 5 – pinch points between the operator and gate. GTO 4000XL Instruction Manual © 091610...
- Page 7 If any of these signs or warning decals become damaged, illegible or missing, replace them immediately. Contact GTO for free replacements. 2. The gate is automatic and could move at any time, posing a serious risk of entrapment. No one should be in contact with an activated gate when it is moving or stationary.
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Page 8: Required Safety Precautions For Gates
7. To operate this equipment safely, YOU must know how to disconnect the operator for manual gate operation (page iii). If you have read the instructions and still do not understand how to disconnect the operator, contact the GTO Service Department. -
Page 9: Secondary Means Of Protection Against Entrapment
The 4000XL utilizes Type A, an inherent (i.e., built-in) entrapment sensing system as the primary type of entrapment protection. Also, the 4000XL has provisions for the connection of Type B1 or B2 protection to be used as the secondary type of entrapment protection, if desired. - Page 10 3. This gate is for vehicles only. Pedestrians must 1-800-543-GATE (4283) • www.gtoaccess.com 1-800-543-GATE (4283) • www.gtoaccess.com use separate entrance. Logo and warning labels (2) installed on each side of operator housing. viii GTO 4000XL Instruction Manual © 091610...
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Page 11: Technical Specifications
Technical Specifications GTO/ACCESS SYSTEMS 4000XL AUTOMATIC GATE OPERATOR DRIVE • Low friction screw drive (linear actuator) rated for -5 ºF to +160 ºF (-21 ºC to +71 ºC). Use of heater bands on arm and control box will enhance performance in extreme cold temperatures. • Powered by a 12 V motor with integral case hardened steel gear reducer. Motor speed reduced to 300 rpm. • Maximum opening arc of 110º. Approximate opening time (90º): 18-22 seconds, depending on weight of gate. POWER • The system is powered by a 12 Vdc, 7.0 Ah, sealed, rechargeable acid battery. • Battery charge is maintained by a 120 Vac, 18 Vac output transformer rectified to 14.5 Vdc through the GTO control board. Blade-style control board fuse is rated for 25 A. NOTE: The transformer should not be directly connected to any battery. Do not replace fuses with higher ampere rated fuses;... -
Page 12: Before You Begin
NOTE: A minimum of 10 watts solar charging power is needed to charge the batteries. Adding a second battery [RB500] will improve the number of gate cycles. 10 Watt Solar Panel [FM123] 5 Watt Solar Panel [FM122] GTO 4000XL Instruction Manual © 091610... -
Page 13: Check Direction Of Gate Swing
2. Check Direction of Gate Swing The 4000XL is designed for PULL-TO-OPEN installations. PUSH-TO-OPEN installations require a Push-To- Open Bracket [R4388]. Please refer to specific Push-To-Open Installation Information on page 21. Your Property Your Property Pull-To-Open Push-To-Open (arm retracts to open) (arm extends to open) 3. -
Page 14: 4000Xl Parts List
1/2" x 2-3/4" Bolt (2) 1/2" Washer (2) 3/8" x 2-1/2" Clevis Pin (1) 1/2" Lock Nut (2) 3/8" x 1-3/4" Clevis Pin (1) Hairpin Clip (2) 3/8" x 1/2" Bushing (1) 3/8" x 3/16" Bushing (2) GTO 4000XL Instruction Manual © 091610... -
Page 15: Tools Needed
1” longer than the diameter of the post. (Page 6) • Metal plate for wooden posts. (Page 6) • A horizontal or vertical cross member or mounting plate may be needed to mount the operator to the gate. (Page 3) • Some types of installations require U-Bolts. (Page 10) • Surge protection for transformer. (Page 15) • Weatherproof cover for transformer if installed outside. (Page 15) • For longer, heavier gates (up to 20 ft. or 1000 lbs.) you must purchase the HBP4XL Bracket Set. (Page 21) • For push-to-open applications you must have PTO Bracket [R4388). Or if using the HBP4XL Bracket Set [R4KPTO]. (Page 21). GTO 4000XL Instruction Manual © 091610... -
Page 16: Installation Overview
• A post smaller than 6” in diameter should be made of metal instead of wood so that it will remain stable while the operator is moving the gate. • Masonry columns will require masonry anchors/ hardware (not provided). GTO 4000XL Instruction Manual © 091610... - Page 17 3/8" Lock Washer Insert ” x 3” hex head bolt and washer through post pivot Post Pivot Bracket bracket and post bracket and secure with ” washer, lock 3/8" Nut washer and nut. GTO 4000XL Instruction Manual © 091610...
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Page 18: Check Clearance
2“ of clearance between the gate and the operator in both the open and closed positions. This clearance will give the operator the most efficient leverage point for opening and closing the gate and, more importantly, provides the least possible pinch area. GTO 4000XL Instruction Manual © 091610... -
Page 19: Install Gate Bracket
Pin Lock [FM345] . Verify that the operator is level, bolts are tight, and Clevis Pin, Bushing, and Hairpin Clip adjust the post bracket assembly if necessary. Fence Post GTO 4000XL Instruction Manual © 091610... -
Page 20: Install Closed Position Stop Plate
TOP VIEW wood gates, etc.). This hardware is not provided. Step 12 Return gate to the open position and reattach operator to gate. Closed Position Stop Plate Gate In Closed Position GTO 4000XL Instruction Manual © 091610... -
Page 21: Mount The Control Box And Receiver
If attaching receiver to metal fence, you should mount receiver on a piece of wood attached to the fence (see illustration). The receiver cable: • Cable length is 10 ft. (receivers with longer cables are available as special order items; call the GTO Sales Department). • NEVER splice receiver cable! • Run the receiver cable through PVC conduit to protect it from damage. -
Page 22: Connect Operator Power Cable
Wrong Wrong Correct Power Cable from the Master Arm CYCLE CLOSE SAFETY EXIT Terminal Terminal Terminal OPEN Wire Wire Wire Block Block Block SHADOW LOOP CLOSE EDGE OPEN EDGE GTO 4000XL Instruction Manual © 091610... -
Page 23: Connect The Transformer
Feed the low voltage wires upward through the strain relief opening on the lower left of the control box. Pull 6” to 8” of wire into the control box. Low Voltage Wire Power Cable from from Transformer Master Arm PVC Pipe GTO 4000XL Instruction Manual © 091610... -
Page 24: Connect Battery
PLUGGED INTO AN OUTLET DURING STEP 3 (page 15)! Connect Battery Step 1 Make sure the control box power switch is OFF. Remove the control box cover and slide the battery into position (terminals to the right). ON/OFF Switch GTO 4000XL Instruction Manual © 091610... -
Page 25: Program Control Board
(see pg 17). If you have a Push-To-Open Installation, see page 22. Step 1: TURN CONTROL BOX ON. Your 4000XL has two Limit Settings: OPEN Limit setting: (Gate in the OPEN POSITION/arm fully retracted). The OPEN limit can only be adjusted by moving the gate bracket. -
Page 26: Adjust The Stall Force Setting
NOTE: you may need to increase the stall force in cold temperatures due to increased resistance from gate hinges. GTO 4000XL Instruction Manual © 091610... -
Page 27: Set Auto Close Time
2ND LIMIT Program Your Personal Transmitter Setting All GTO transmitters are set to a standard code at the factory and are ready to operate your gate operator. For your safety and security, we strongly recommend that you replace the factory setting with your own personal setting. Follow the... -
Page 28: Control Board Settings
To-Open bracket (see Push-To- Open Instructions on page 21). DIP Switch #4: Dual Operation ON– Second opens simultaneously with master. OFF– Second opens after master (factory preset). Note: Not applicable for single gate operator. GTO 4000XL Instruction Manual © 091610... -
Page 29: Connnecting Accesories
6 CLOSE EDGE: (Typically for use with safety edge device) • Activation of this input while the gate is closing will cause the gate to stop and reverse direction for approximately 2 seconds. • Activation of this input while the gate is opening has no effect (gate will continue to open). • Activation of this input while gate is idle will prevent gate from closing. 7 OPEN EDGE: (Typically for use with safety edge device) • Activation of this input while the gate is opening will cause the gate to stop and reverse direction for approximately 2 seconds. • Activation of this input while the gate is closing has no effect (gate will continue to close). • Activation of this input while gate is idle will prevent gate from opening. GTO 4000XL Instruction Manual © 091610... -
Page 30: Wiring Accesories
NOTE: Connections are for typical applications. Digital Keypad There may be additional connection options for applications that are not illustrated here. Connecting Other Auxiliary Devices (Sirens, Lights, etc.) • These 2 terminals are normally open “dry-contact” (no voltage) relay ouput. • Relay is closed when the gate is in motion; Relay is open when the gate is not in motion. • These 2 terminals maximum rating is 24Vdc, 1 Amp. GTO 4000XL Instruction Manual © 091610... -
Page 31: Push-To-Open Installation
In a Push-To-Open installation the operator is installed while the gate is in the CLOSED POSITION. Install the Operator Follow directions for installing the 4000XL beginning on page 7. The Push- Gate In Closed Position To-Open installation differs from the... -
Page 32: Setting The Open Position Limit (Push-To-Open Installations)
“LEARN MAST LIMIT” button for 2 seconds. This will clear the memory for the open limit position. Follow steps one (1) to four (4) again. GTO 4000XL Instruction Manual © 091610... -
Page 33: Column Installation
Gate Column Column Mount Example (A + B can not exceed 19 inches) Pivot Bracket Example: If A is 2" then B cannot exceed 17" *The Troubleshooting Wizard has detailed information on column mounting. GTO 4000XL Instruction Manual © 091610... -
Page 34: Troubleshooting Guide
Troubleshooting Guide If your gate operator does not function properly after it is installed, use this guide before calling the GTO Service Department. Generation 3 Audible Feedback SYMPTOM DIAGNOSIS CHECK: 1 short beep upon Blown Fuse • Fuse activation • Battery Under Load Low or Bad Battery • Battery Harness Connections... -
Page 35: Voltage Ratings
12.5 to 13.5 Vdc 7.0 Ah or Two 12V, 7 amp hour Batteries if using solar power *measure voltage at battery terminals with battery disconnected Charging circuit 12.0 to 14.8 Vdc *measure voltage at battery terminals with battery connected GTO 4000XL Instruction Manual © 091610... -
Page 36: Repair Service
2. Use the 24/7 Troubleshooting Wizard at http://support.gtoinc.com. 3. If you are unable to solve the problem, call the GTO Service Department at (800) 543-1236, or (850) 575-4144. Refer to the serial number (located on the right side of the control box) and date of purchase when calling for assistance. -
Page 37: Accessories
Solar Panel Kits [FM122/FM123] If your gate operator is more than 1000 ft. away from an AC power outlet, you can choose to maintain the battery charge with the GTO Solar Panel Kit. • 10 Watt Solar Panel Charging Kit [FM123] • 5 Watt Solar Panel Charging Kit [FM122] Additional/Replacement Battery [RB500] For additional battery power or replacement. - Page 38 LOCKING & SECURITY Accessories Automatic Gate Lock [FM144/FM142] The #1 Accessory For Swing Gate Operators! Designed for added security in conjunction with GTO Automatic Gate Operators. The gate lock unlocks and locks automatically when the gate opens and closes. The perfect solution for high wind conditions. Bulldog Pedestrian Gate Lock [FM145] Designed to mount on horizontal swing “walk through”...
- Page 39 20 ft. and 1000 lbs.). Dual gates will require two bracket sets. Push To Open Brackets [R4388/R4KPTO] Required when the 4000XL must push a gate open (arm extends to open), such as away from a sloping driveway or where space prevents gate from opening into the property (pull to open).
- Page 40 ACCESS SYSTEMS PROFESSIONAL RESIDENTIAL 3121 Hartsfield Road • Tallahassee, Florida, USA 32303 (850) 575-0176 • Fax (850) 575-8912 Web site www.gtoaccess.com 24/7 Troubleshooting Wizard: http://support.gtoinc.com...
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