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Enerzone Solution 2.0 Owner's Manual

Us environmental protection agency phase ii certified wood inserts
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OWNER`S MANUAL
Solution 2.0 Insert
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED
WOOD INSERTS
Verified and tested following
ULC S628 and UL 1482 Standards
by:
Manufactured by : STOVE BUILDER INTERNATIONAL INC.
250, rue de Copenhague, Saint-Augustin-de-Desmaures (Quebec) G3A 2H3
Tel.: 418 878-3040
Fax: 418 878-3001
www.enerzone-intl.com
READ AND KEEP THIS MANUAL FOR REFERENCE
This manual is available for free download on the manufacturer's web site. It is a copyrighted
document. Re-sale is strictly prohibited. The manufacturer may update this manual from time
to time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.
45400A
Printed in Canada
30-01-2013

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  • Page 1 OWNER`S MANUAL Solution 2.0 Insert US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOOD INSERTS Verified and tested following ULC S628 and UL 1482 Standards Manufactured by : STOVE BUILDER INTERNATIONAL INC. 250, rue de Copenhague, Saint-Augustin-de-Desmaures (Quebec) G3A 2H3 Tel.: 418 878-3040 Fax: 418 878-3001 www.enerzone-intl.com...

  • Page 2: Introduction

    To receive full warranty coverage, you will need to show evidence of the date you purchased your stove. Keep your sales invoice. We also recommend that you register your warranty online at http://enerzone-intl.com/warranty-registration.aspx Registering your warranty online will help us track rapidly the information we need on your insert.

  • Page 3: Table Of Contents

      4.2 Ash Removal ..........................27   4.3 Chimney Cleaning ......................... 27   4.4 Baffle Installation and brick layout for Solution 2.0 ..............28   4.5 Secondary Air Tube Replacement ....................29   4.6 Fan Maintenance & Care ......................30  ...
  • Page 4 Solution 2.0 Dimensions...

  • Page 5: Section 1.0 Pre-Installation Requirements

    Section 1.0 Pre-Installation Requirements 1.1 Masonry & Zero Clearance Requirements The masonry fireplace must meet the minimum code requirements, or NFPA 211 or the equivalent for a safe installation. Contact your local Building Inspector for requirements in your area. An inspection of the fireplace should include the following: 1.

  • Page 6: Venting Requirements

    1.2 Venting Requirements The flue is a critical component to a satisfactory installation. Your insert will attain its best performance if installed with a flue that generates its own draft. The minimum venting requirement will be the installation of a flue connector from the insert into the first tile of the chimney (see Figure 2.3). If you are using a masonry chimney, it is important that it be built in compliance with the specifications of the National Building Code or other applicable standard having jurisdiction.

  • Page 7: Section 2.0 Installation

    Section 2.0 Installation 2.1 Safety information NOTE: THIS APPLIANCE IS NOT RECOMMENDED FOR USE IN A HOME IF AN OCCUPANT HAS ANY RESPIRATORY OR ANY OTHER RELATED PROBLEMS. 1. It is important to follow the installation and operation instructions. An improperly installed or operated insert could result in a safety hazard or fire, or damage to the unit, which would not be covered by the warranty.

  • Page 8: Installation Instructions

    2.2 Installation instructions Inspect the masonry fireplace according to the safety information and fireplace requirements and have it cleaned and/or upgraded as necessary. 2.3 Compliance of the masonry fireplace Where the masonry fireplace opening is 6 ft (0.56 m ) or larger, the hearth extension shall extend at least 20'' (508 mm) in front of the facing material and at least 12'' (305 mm) beyond each side of the fireplace opening.

  • Page 9: The Masonry Fireplace's Draft Control System

    2.4 The masonry fireplace's draft control system If the fireplace's draft control system is to remain in the masonry fireplace, it must be locked open for access of the chimney liner or removed entirely. If you remove draft control system from the masonry hearth, you will need to install the metal plate (27009), supplied with the owner’s manual kit, indicating that the masonry hearth has been modified.

  • Page 10: Positioning The Unit

    2.6 Positioning the unit In addition to ensuring compliance of the masonry fireplace hearth extension (see Compliance of the masonry fireplace in Section 2.3), it is necessary to have a floor protection made of non-combustible materials that meets the measurements specified in table FLOOR PROTECTION (see Section 2.7). To determine the need to add a floor protection (D) beyond the hearth extension, you must do the following calculation using the data in Table Data for floor protection calculation of this section: D = B - (A - C).
  • Page 11 If a non-combustible material floor protection needs to be added in front and level with the hearth extension masonry fireplace (see Figure 2.6a), an R factor equal to or greater than 1.00 is required. If the extension of the masonry hearth is raised at least 4" from the floor protection (see Figure 2.6b), a non-combustible material without an R factor is sufficient.
  • Page 12 The use of an R value is convenient when more than one material is going to be used in the hearth extension to cover the combustible surface. This is because R values are additive, whereas K values are not. To find the corresponding R factor to use for some selected materials, please see Table Thermal characteristics of common floor protection materials in this section.
  • Page 13 Data for floor protection calculation MAXIMUM Smaller Bigger or EXTENDED (Note 1) than 6 ft = to 6 ft CAN: 18" INCHES 16" 20" 5 1/2" 10 1/2" USA: 16" MILLIMETRE CAN: 457 mm 140 mm 267 mm USA: 406 mm MINIMUM EXTENDED (Note 1)

  • Page 14: Minimum Masonry Opening, Clearances To Combustibles, And Floor Protector

    2.7 Minimum masonry opening, clearances to combustibles, and floor protector...
  • Page 15 CLEARANCES MINIMUM MASONRY OPENING 12" (305 mm) 22 3/4" (578 mm) 10" (254 mm) 28 7/8" (733 mm) 10" (254 mm) 10 3/8" (264 mm) 17" (432 mm)* FLOOR PROTECTOR CANADA 18" (457 mm) – Note1 16" (406 mm) – Note 1 8"...

  • Page 16: Connector Installation

    2.8 Connector installation A masonry flue connector may provide acceptable performance (Figure 2.8a); however, we recommend the use of a chimney liner (rigid or flexible) to ensure satisfactory performance (Figure 2.8b). To ensure an optimal draft, we also strongly recommend adding a minimum of 18” rigid liner between the roof flashing and the rain cap.

  • Page 17: Chimney Liner Installation

    2.8.1 Chimney liner installation To install of the chimney liner, the preferred methods are those found in Section 2.8.1.1. Use a liner offset adapter (Section 2.8.1.2) only as a last resort. 2.8.1.1 If the chimney liner does align with the insert’s flue outlet, you have two options: A) Install the chimney liner starter adapter, provided with the chimney liner.

  • Page 18: If The Chimney Liner Does Not Align With The Insert's Flue Outlet

    2.8.1.2 If the chimney liner does not align with the insert’s flue outlet: You can get a liner offset adapter (AC01370), sold separately. If you must install a liner offset adapter, using a powered driver, secure the three brackets with the three screws provided 30131 on top of the insert in the three holes in front of the flue outlet.

  • Page 19: Air Control Plate, Faceplate And Fan Assembly Instructions

    2.9 Air control plate, faceplate and fan Assembly Instructions 1. Place the faceplate panels with the finished side down on a flat, soft, non-abrasive surface. 2. Assemble the faceplate trim, attaching the mitered corners with the corner brackets. (see Figure 2.9a) 3.

  • Page 20: Section 3.0 Operation

    Do not abuse the unit, either by over firing or by using wood or combustibles with salt content, or harmful chemicals. Misuse is not covered by warranty. Even though your Enerzone insert has been specifically designed and tested to prevent smoke spillage, always open the door slowly as this will minimize the likelihood of smoke spillage or a back draft causing flame or smoke to spill into the room.

  • Page 21: Fuel

    3.2 Fuel Fuel for the insert must not be stored closer than the required clearances to combustibles and not in the space required for ash removal. Your Enerzone insert is designed to burn . Do not burn coal, charcoal, or ORDWOOD trash in the unit.

  • Page 22: Simple Wood Moisture Test

    4. Wet or green wood will tend to cause the fire to smolder, producing large amounts of creosote. Creosote build-up could result in a chimney fire. This wood will also prove difficult to keep burning properly, and fires will tend to go out. Green wood produces very little heat, and sometimes causes customers to think that the insert does not work.

  • Page 23: Lighting A Fire

    3.4 Lighting A Fire Place enough crumpled balls of newspaper or other paper into the insert to cover the bottom of the firebox. Place small dry kindling on the crumpled paper. Place larger dry kindling on top of the small kindling. Open the draft control fully to the right (located on the right side of the faceplate, Figure 3.4) Light a fire at the bottom of the crumpled paper and close the door.
  • Page 24 Closing the draft control down too soon will lower combustion efficiency, and may result in creosote build-up in the chimney (which could lead to a chimney fire). AUTION DJUSTMENT ANGE HOULD LTERED NCREASED IRING EASON DAMPER OPERATION OPENED CLOSED CLOSED OPENED Figure 3.4...

  • Page 25: Maintaining The Fire

    3.5 Maintaining The Fire Your Enerzone insert will work best if a thick bed of hot embers is maintained in the bottom of the firebox and a minimum of two large pieces of seasoned fuel are added. Combustion efficiency is largely related to establishing a hot ember bed, and hot firebox temperatures.

  • Page 26: Section 4.0 Maintenance

    Section 4.0 Maintenance 4.1 Care and Cleaning Clean the insert frequently so that soot, ash and creosote do not accumulate. Do not attempt to clean the insert, glass or door when the unit is hot. Special care must be taken with plated surfaces in order to maintain the finish at its original brilliance.

  • Page 27: Ash Removal

    Enerzone dealer. Your Enerzone insert has been designed to reduce the amount of creosote produced. Even so, the chimney connector pipe and chimney should be inspected at least once every two months during the heating season to determine if a creosote build-up has occurred.

  • Page 28: Baffle Installation And Brick Layout For Solution 2.0

    4.4 Baffle Installation and brick layout for Solution 2.0 All firebrick and vermiculite baffles must be properly in place for correct burning operation. Have any damaged firebricks replaced. Check the firebricks annually for damage and replace if they are broken or damaged.

  • Page 29: Secondary Air Tube Replacement

    4.5 Secondary Air Tube Replacement (See Figure 4.5) Remove cotter pin at RH end of tube. Slide tube to left and lower tube end below RH plenum. Slide tube to right to remove. Reassemble in reverse order using a new cotter pin. The cotter pin is a hammerlock style and locks into place by hitting the head sharply with a hammer.

  • Page 30: Fan Maintenance & Care

    4.6 Fan Maintenance & Care Clean the fan air inlet louvers and squirrel cage impeller regularly. The fan should be kept clean and dust free. Life of the fan will be shortened if operated in a dust filled environment, or if the fan is overheated by restricting air supply.

  • Page 31: Section 5.0 Specifications

    Section 5.0 Specifications 5.1 Solution 2.0 Insert Fuel Type Cordwood Test Standards ULC S628 (CSA B366.2) & UL 1482 residential. Maximum recommended heating area: 500 to 1900 square feet Heating capacity* – BTU/hr., EPA test wood: 57800 BTU/h. Heating capacity* – BTU/hr., seasoned cordwood: 70000 BTU/h.

  • Page 32: Enerzone Limited Lifetime Warranty

    Paint (peeling), gaskets, insulation, firebrick, and ceramic fibre blankets. 1 year *Pictures required Shall your unit or a components be defective, contact immediately your ENERZONE dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment: ...

This manual is also suitable for:

Solution 1.8-iSolution 2.3-iSolution 2.0 insert

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