Grizzly G0514 Owner's Manual
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Grizzly G0514 Owner's Manual

Grizzly G0514 Owner's Manual

17" & 19" heavy duty bandsaws
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MODEL G0513/G0514
17" & 19" HEAVY DUTY
BANDSAWS
OWNER'S MANUAL
G0513
G0514
Copyright © august, 2002 By grizzly industrial, inC. revised noveMBer, 2010 (Bl)
WARNiNG: NO pORTiON Of THiS MANUAL MAY BE REpRODUcED iN ANY SHApE
OR fORM WiTHOUT THE WRiTTEN AppROVAL Of GRizzLY iNDUSTRiAL, iNc.
(For Models ManuFaCtured sinCe 8/02) #ds4607 printed in taiWan

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  • Page 1 OWNER'S MANUAL G0513 G0514 Copyright © august, 2002 By grizzly industrial, inC. revised noveMBer, 2010 (Bl) WARNiNG: NO pORTiON Of THiS MANUAL MAY BE REpRODUcED iN ANY SHApE OR fORM WiTHOUT THE WRiTTEN AppROVAL Of GRizzLY iNDUSTRiAL, iNc. (For Models ManuFaCtured sinCe 8/02) #ds4607 printed in taiWan...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contact info... 2 Machine description ... 2 identification ... 3 g0513 Machine data sheet ... 5 g0514 Machine data sheet ... 7 SEcTiON 1: SAfETY ... 9 safety instructions for Machinery ... 9 additional safety for Bandsaws ... 11 SEcTiON 2: ciRcUiT REQUiREMENTS ... 12 SEcTiON 3: SETUp ...

  • Page 4: Introduction

    Machine For your convenience, we post all available man- uals and manual updates for free on our website at www.grizzly.com. any updates to your model of machine will be reflected in these documents as soon as they are complete.

  • Page 5: Identification

    Model g0513/g0514 (Mfg. since 8/02+) identification figure 2. Back, top-side of the bandsaw. K. Quick release Blade tension lever Blade tracking Knob M. guide post lock Knob figure 3.
  • Page 6 6. this brush is designed to sweep sawdust from the wheel tire as the bandsaw is operating. scale figure 6. the wheel brush is located behind the Wheel Brush lower hinged wheel cover. Model g0513/g0514 (Mfg. 8/02+)

  • Page 7: G0513 Machine Data Sheet

    The information contained herein is deemed accurate as of 11/1/2010 and represents our most recent product specifications. Model G0513 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model g0513/g0514 (Mfg. since 8/02+) MACHINE DATA SHEET...
  • Page 8 The information contained herein is deemed accurate as of 11/1/2010 and represents our most recent product specifications. Model G0513 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2 Model g0513/g0514 (Mfg. 8/02+)

  • Page 9: G0514 Machine Data Sheet

    Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0514 19" HEAVY-DUTY BANDSAW - 2 HP Product Dimensions: Weight... 319 lbs. Length/Width/Height... 36 x 32 x 78 in. Foot Print (Length/Width)... 29-1/2 x 17-3/4 in.
  • Page 10 The information contained herein is deemed accurate as of 11/1/2010 and represents our most recent product specifications. Model G0514 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2 Model g0513/g0514 (Mfg. 8/02+)

  • Page 11: Section 1: Safety

    This symbol is used to alert the user to useful information about proper operation of the machine. Safety instructions for Machinery Safety Instructions for Machinery OWNER’S MANUAL. EYE PROTECTION. HAZARDOUS DUST. Model g0513/g0514 (Mfg. since 8/02+) WEARING PROPER APPAREL. HEARING PROTECTION. MENTAL ALERTNESS.

  • Page 12: Unattended Operation

    Safety Instructions for Machinery DISCONNECTING POWER SUPPLY. INTENDED USE. STABLE MACHINE. FORCING MACHINERY. GUARDS & COVERS. REMOVING TOOLS. AWKWARD POSITIONS. DANGEROUS ENVIRONMENTS. -10- APPROVED OPERATION. CHILDREN & BYSTANDERS. FEED DIRECTION. SECURING WORKPIECE. UNATTENDED OPERATION. MAINTENANCE & INSPECTION. EXPERIENCING DIFFICULTIES. Model g0513/g0514 (Mfg. 8/02+)

  • Page 13: Additional Safety For Bandsaws

    Use this bandsaw with respect and caution to reduce the risk of operator injury. if normal safety precautions are overlooked or ignored, seri- ous personal injury may occur. Model g0513/g0514 (Mfg. since 8/02+) UNATTENDED MACHINE. DO NOT FORCE THE MACHINE.

  • Page 14: Section 2: Circuit Requirements

    MUST be verified by a qualified electrician! NOTICE The Model G0513/G0514 is prewired for 220V. if you plan to operate the machine at 110V, the motor must be rewired (see page 54) and a 110V plug must be installed.

  • Page 15: Section 3: Setup

    Get lifting help or use power lifting equipment such as a forklift to move heavy items. Model g0513/g0514 (Mfg. since 8/02+) Needed for Setup the following are needed to complete the setup process, but are not included with your machine.

  • Page 16: Inventory

    SUffOcATiON HAzARD! immediately discard all plas- tic bags and packing materi- als to eliminate choking/suf- focation hazards for children and animals. Model g0513/g0514 (Mfg. 8/02+)

  • Page 17: Hardware Recognition Chart

    Hardware Recognition chart -15- Model g0513/g0514 (Mfg. since 8/02+)

  • Page 18: Clean Up

    11 & 12 for the minimum working clearances. inhaled. figure 11. g0513 minimum working clearances. figure 12. g0514 minimum working clearances. Model g0513/g0514 (Mfg. 8/02+)

  • Page 19: Moving & Placing Base Unit

    13. lifting the bandsaw. remove the pallet and slowly set the bandsaw into position. Model g0513/g0514 (Mfg. since 8/02+) Mounting to Shop although not required, we recommend that you mount your new machine to the floor. Because this is an optional step and floor materials may vary, floor mounting hardware is not included.

  • Page 20: Guide Post Handwheel

    17 with the (4) M8-1.25 x 16 hex bolts, 8mm lock washers, and 8mm flat wash- ers. trunnions figure 17. Mounting the table. Model g0513/g0514 (Mfg. 8/02+)

  • Page 21: Blade Tracking

    (refer to the "tensioning Blade" procedure on page 23). disConneCt BandsaW FroM poWer! open the upper wheel cover. Model g0513/g0514 (Mfg. since 8/02+) loosen the tracking control lock lever shown in figure 18 by turning it counter-clockwise. Blade tracking Knob figure 18.

  • Page 22: Positive Stop

    When square, lock the table into position, tighten the jam nut on the positive stop bolt, and adjust the scale pointer to the 0˚ position. Continue to the next page. Blade table figure 20. squaring side of blade and table. Model g0513/g0514 (Mfg. 8/02+) square...

  • Page 23: Dust Collection

    21. example of dust hose attached to dust port. attach the dust hoses to a dust collector. Model g0513/g0514 (Mfg. since 8/02+) fence Assembly the threaded holes on the front and back of the table are mounting holes for the fence rails.

  • Page 24: Table Alignment

    To adjust the fence parallel to the miter slot: Move the fence to the right side of the saw blade. loosen the 4 cap screws located on the top face of the fence.

  • Page 25: Test Run

    OFF. Model g0513/g0514 (Mfg. since 8/02+) Tensioning Blade a properly tensioned blade is essential for making accurate cuts and is required before making many bandsaw adjustments.

  • Page 26: Blade Guides

    0.004" as shown in figure 28. tighten the thumb screws once the guide bearings are correctly set. Model g0513/g0514 (Mfg. 8/02+) (not to scale) guide Bearing Blade...
  • Page 27 Blade support Bearing figure 29. Correct gap between the support bearing and the blade. Model g0513/g0514 (Mfg. since 8/02+) To adjust the lower blade guide: disConneCt BandsaW FroM poWer! (not to scale) loosen cap screw #1 shown in figure 30 and rotate the adjustment knob to slide the support bearing away from the blade.
  • Page 28 33. Correct gap between the (not to scale) figure 34. Correct gap between the guide Bearing guide Bearings (not to scale) guide bearings and the blade. (not to scale) 0.016" gap Blade support Bearing support bearing and the blade. Model g0513/g0514 (Mfg. 8/02+)

  • Page 29: Section 4: Operations

    Regardless of the content in this section, Grizzly industrial will not be held liable for accidents caused by lack of training. Model g0513/g0514 (Mfg. since 8/02+) the bandsaw is one of the most versatile wood cutting tools in the shop.

  • Page 30: Start/Stop Switch

    START/STOp Switch the start/stop switch on the Model g0513/ g0514 is located on the column for easy access (figures 35). immediately turn the machine OFF if there is a safety hazard. figure 35. g0513 start/stop switch. -28- Guide post the guide post, shown in figure 36, connects the upper blade guide assembly to the bandsaw.

  • Page 31: Table Tilt

    When you are satisfied with the blade adjust- ment, tighten the lock lever so the knob can- not move. Model g0513/g0514 (Mfg. since 8/02+) Table Tilt personal injury or death can occur if the bandsaw starts during table adjust- ment.

  • Page 32: Ripping

    ON. slowly feed the workpiece into the blade and continue the cut until the blade is all the way through the workpiece. figure 40 shows a typical cross- cutting operation. figure 40. Crosscutting with miter gauge. Model g0513/g0514 (Mfg. 8/02+)

  • Page 33: Resawing

    12" on the Model g0513 & g0514. To make a resaw cut: install the widest blade available for your bandsaw when performing resaw operations.

  • Page 34: Stacked Cuts

    To adjust the blade speed: disConneCt BandsaW FroM poWer! loosen the motor mount cap screws shown in figure 43 and rotate the motor to loosen the v-belt. figure 43. Motor mount cap screws. Model g0513/g0514 (Mfg. 8/02+)

  • Page 35: Blade Information

    Model g0513 is designed for blades that are 131 and the Model g0514 is designed for blades that are 143" long. refer to page 36 for blade replace- ments.

  • Page 36: Blade Breakage

    Blade breakage is also due to avoidable circum- stances. avoidable breakage is most often the result of poor care or judgement on the part of the operator when mounting or adjusting the blade or support guides. Model g0513/g0514 (Mfg. 8/02+)

  • Page 37: Blade Changes

    BandsaW FroM poWer! release the blade tension by turning the blade tension quick release lever to the left. Model g0513/g0514 (Mfg. since 8/02+) remove the table insert and the table pin. adjust the upper and lower guide bearings as far away as possible from the blade.

  • Page 38: Section 5: Accessories

    " 10 raKer h4830 ⁄ " 6 hooK h4831 ⁄ " 10 raKer h4832 ⁄ " 3 hooK h4833 1" 6 hooK h4834 1" 2 hooK h4835 ⁄ " 1.3 hooK ® Mobile Base. ® Model g0513/g0514 (Mfg. 8/02+) Mobile...
  • Page 39 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5 T20502 T20503 H7194 figure 52. eye protection assortment. Model g0513/g0514 (Mfg. since 8/02+) H2499—Small Half-Mask Respirator H3631—Medium Half-Mask Respirator H3632—Large Half-Mask Respirator H3635—cartridge filter pair p100 Wood dust has been linked to nasal cancer and ⁄...

  • Page 40: Section 6: Maintenance

    Clean/vacuum dust buildup from inside cabi- net and off motor. -38- cleaning Cleaning the Model g0513/g0514 is relatively easy. vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. if any resin has built up, use a resin dissolving cleaner to remove it.

  • Page 41: Lubrication

    Most of the bearings on this bandsaw are sealed and permanently lubricated and require no lubri- cation. the bearings are standard sizes and can be purchased from the grizzly parts department when they need to be replaced. the oil lite bearings require cleaning and relubri- cating after every 8 hours of continuous use.

  • Page 42: Section 7: Service

    6. replace/reset fuse or circuit breaker. repair possible short or circuit overload. 7. replace switch. 8. test/replace if at fault. 9. adjust/replace centrifugal switch. 10. test for shorted windings or bad bearings; repair or replace. 1. Contact electrician to check incoming voltage. Model g0513/g0514 (Mfg. 8/02+)
  • Page 43 1. pointer or scale calibrated incorrectly. to 45 degrees. 2. Machine component blocking path. Model g0513/g0514 (Mfg. since 8/02+) possible solution 1. tighten v-belt. see page 44. 2. replace blade (page 35). 3. tighten or replace blade.
  • Page 44 9. adjust fence parallel with blade (page 22). 10. adjust/shim table/trunnion position until blade and table are parallel and square. 1. Clean out dust port. 2. repair ducting for leaks or clogs, move dust collector closer to machine, install a stronger dust collector. Model g0513/g0514 (Mfg. 8/02+)
  • Page 45 7. table is loose. 8. Fence or miter slot out of alignment with blade. 9. Blade guide alignment at fault. Model g0513/g0514 (Mfg. since 8/02+) possible solution 1. adjust tracking (page 19). 2. adjust wheel coplanarity (page 48). 3. increase blade tension (page 23).

  • Page 46: Checking V-Belt

    Steps 3 & 4. When the v-belt tension is correct, tighten the motor hinge screw and close the lower wheel cover. Model g0513/g0514 (Mfg. 8/02+) Motor hinge screw ⁄ ",...

  • Page 47: Replacing V-Belt

    Wheel Mount Bolt figure 58. example of wheel mount bolt. Model g0513/g0514 (Mfg. since 8/02+) slip the old v-belt off of the wheel pulley and install the new v-belt in its place. install the lower wheel back onto the bearing shaft and replace/tighten the wheel mount bolt.

  • Page 48: Adjusting Tension Lever

    Brush Wheel Brush Model g0513/g0514 (Mfg. 8/02+)

  • Page 49: Blade Lead

    Cut halfway through the board on the line by pushing it into the blade. turn the bandsaw OFF and wait for the blade to stop. Model g0513/g0514 (Mfg. since 8/02+) Clamp the board to the bandsaw table with- out moving it. now slide the fence over to the board so it barely touches one end of the board.

  • Page 50: Aligning Wheels

    63. -48- figure 62. dimensions of coplanarity gauge. Coplanarity Gauge Tracking Knob Wheels Adjustment figure 63. Checking for coplanarity. Model g0513/g0514 (Mfg. 8/02+) Gauge Positions...
  • Page 51 Note: When wheels are properly coplanar, the blade may not be centered on the crown of the wheel, but it will be balanced. Model g0513/g0514 (Mfg. since 8/02+) figure 1. Coplanar diagram. difference Between Wheels...

  • Page 52: Adjusting Lower Wheel

    65. tilt figure 65. squaring table to blade. adjust the table square with the blade using the table tilt knob, then secure it with the table tilt lock lever. Model g0513/g0514 (Mfg. 8/02+)
  • Page 53 67 ⁄ turn. figure 67. guide post adjustment screws. Model g0513/g0514 (Mfg. since 8/02+) gently tap the lower part of the guide post in the appropriate direction until there is no gap between the square and the guide post.
  • Page 54 —if the measurements are not equal, con- tinue adding shims as needed until guide post rack to blade distance is the same at the top and bottom. reinstall the guide post guard with the screws removed in Step 3. Model g0513/g0514 (Mfg. 8/02+)

  • Page 55: Section 8: Wiring

    You can view these pages in color at www.grizzly.com. Model g0513/g0514 (Mfg. since 8/02+) MODificATiONS. using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.

  • Page 56: G0513/G0514 Wiring Diagram

    6-15 Plug (As Recommended) figure 71. Motor wiring at 220v. The motor wiring shown here is current at the time of printing, but it match your machine. Always use the wiring diagram inside the motor junction box. Model g0513/g0514 (Mfg. 8/02+)

  • Page 57: Section 9: Parts

    SEcTiON 9: pARTS Main -55- Model g0513/g0514 (Mfg. since 8/02+)

  • Page 58: Main Parts List

    HEX BOLT M8-1.25 X 20 (LH) MOTOR PULLEY V-BELT A-42 4L420 HEX BOLT M6-1 X 10 LOWER WHEEL COVER LOWER WHEEL COVER FLAT WASHER 8MM FLAT WASHER 8MM HEX BOLT M6-1 X 20 HEX BOLT M6-1 X 20 BUSHING Model g0513/g0514 (Mfg. 8/02+)

  • Page 59: Table

    FLAT WASHER 8MM PS17M PHLP HD SCR M4-.7 x 6 P0513115 GEAR PLATE PLN04M LOCK NUT M8-1.25 PS17M PHLP HD SCR M4-.7 x 6 Model g0513/g0514 (Mfg. since 8/02+) Table REF PART # DESCRIPTION P0513118 LOCK HANDLE PW01M FLAT WASHER 8MM P0513120...

  • Page 60: Fence

    SMALL RAIL CAP PHTEK3M TAP SCREW M3.5 X 8 P0513221 SCALE P0514221 SCALE PN01M HEX NUT M6-1 PLW03M LOCK WASHER 6MM PB08M HEX BOLT M6-1 X 20 PFS05M FLANGE SCREW M4-.7 X 10 PW03M FLAT WASHER 6MM Model g0513/g0514 (Mfg. 8/02+)

  • Page 61: Blade Guide

    Blade Guide -59- Model g0513/g0514 (Mfg. since 8/02+)
  • Page 62 173-3 P0506147 INDICATOR 173-4 P0513173-4 NYLON WASHER 1/4" 173-5 P0513173-5 HANDLE 1/4" 173-6 P0513173-6 MITER GAUGE BODY 173-7 P0513173-7 SHAFT 173-8 PS37M PHLP HD SCR M6-1 X 6 173-9 PFS01M FLANGE SCREW M5-.8 X 8 P0513174 BUSHING Model g0513/g0514 (Mfg. 8/02+)

  • Page 63: Label Placement

    MUST maintain the original location and readability of the labels on the machine. if any label is removed or becomes unreadable, REpLAcE that label before using the machine again. contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. Model g0513/g0514 (Mfg. since 8/02+)

  • Page 64: Warranty Card

    The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________...

  • Page 66: Warranty And Returns

    WARRANTY AND RETURNS...
  • Page 68 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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