Grizzly G0528 Instruction Manual
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Grizzly G0528 Instruction Manual

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ROUTER TABLE

MODEL G0528
INSTRUCTION MANUAL
COPYRIGHT © SEPTEMBER, 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR5457 REVISED MAY, 2004. PRINTED IN TAIWAN

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Summary of Contents for Grizzly G0528

  • Page 1: Router Table

    MODEL G0528 INSTRUCTION MANUAL COPYRIGHT © SEPTEMBER, 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TR5457 REVISED MAY, 2004. PRINTED IN TAIWAN...
  • Page 2 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...

  • Page 3: Table Of Contents

    Dust Port Hook-Up ... 17 SECTION 6: OPERATIONS ... 18 Before Routing ... 18 Routing ... 18 SECTION 7: REFERENCE INFO ... 21 G0528 Machine Data Sheet ... 22 G0528 Parts Breakdown ... 23 Warranty & Returns ... 26 Table of Contents...

  • Page 4: Section 1: Safety

    All children and visitors should be kept at a safe distance from work area. padlocks, master switches, or by removing starter keys. better and safer at the rate for which it was designed. attachment to do a job for which it was not designed. G0528 Sliding Router Table...
  • Page 5 14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubri- G0528 Sliding Router Table 15. USE RECOMMENDED ACCESSORIES. 16. REDUCE THE RISK OF UNINTENTIONAL LENGTH...

  • Page 6: Additional Safety Instructions For Router Tables

    No list of safety guidelines can be com- plete. Operating this machinery may require additional safety precautions spe- cific to your shop environment. Failure to use reasonable caution while operating this machine could result in serious per- sonal injury. UNDERSTAND WHILE ROUTER G0528 Sliding Router Table...

  • Page 7: Section 2: Introduction

    We are proud to offer the Model G0528 Router Table. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com-...

  • Page 8: Section 3: Circuit Requirements

    The Model G0528 power switch (page 16, Figure 13) is designed to accept 2-prong DOUBLE INSULATED plugs or 3-prong grounding type plugs.

  • Page 9: Section 4: Machine Features

    Set up and operation instructions will be easier to understand if you become familiar with the location and names of the machine features shown in Figure 2. Figure 2. Machine features. G0528 Sliding Router Table...

  • Page 10: Section 5: Set Up

    "-20 ...2 — Hex Bolts ⁄ "-18 x 1" ...2 — Hex Nuts ⁄ "-18 ...4 G0528 Inventory Figure 3. G0528 Inventory. DESCRIPTION — Flat Washers — Cap Screws — Spacers ...2 O. Hardware Bag — Carriage Bolts — Flat Washers —...

  • Page 11: Hardware Recognition Chart

    HARDWARE DURING THE ASSEMBLY PROCESS! ⁄ Thumb Screw ⁄ ⁄ Screw ⁄ ⁄ Setscrew ⁄ Washer 10mm 12mm 16mm G0528 Sliding Router Table Lock Flat Head Phillips Head Screw Carriage Bolt Head Bolt Lock Washer ⁄ ⁄ ⁄ 10mm ⁄...

  • Page 12: Clean Up

    -10- Site Considerations Weight Load The Model G0528 weighs 125 lbs. Most shop floors should be sufficient to carry the weight of the machine. Reinforce the floor if you question its ability to support the weight. Working Clearance...

  • Page 13: Assembly

    Sharp edges on metal parts may cause personal injury. Examine the edges of all metal parts before handling. G0528 Sliding Router Table Components Needed: Rubber Feet ...4 Phillips Screws Hex Nuts Flat Washers Tools Needed: 10mm Wrench or Socket ...1 Phillips Head Screwdriver ...1...

  • Page 14: Cross Supports

    4 flat washers, and 2 hex nuts. Secure bolts holes “B” (Figure 5) with the rubber stops, 2 cap screws, 4 flat washers, and 2 hex nuts (Figure 6). Figure 6. Securing cross supports to table. G0528 Sliding Router Table...

  • Page 15: Stand

    16 hex nuts. Secure the diagonal supports (Figure 7) to the stand legs and the tray with 4 carriage bolts, 4 flat washers, 4 lock washers, and 4 hex nuts. Figure 7. Table diagonal support positions. G0528 Sliding Router Table -13-...

  • Page 16: Fence

    Secure the hold-down finders to the hold- down brackets by tightening the threaded star knob (Figure 10). Note—Do not worry about precise placement of the hold-down brackets or fingers at this time. Figure 10. Installed hold-down assemblies. G0528 Sliding Router Table...

  • Page 17: Miter

    Note—Do not worry about precise placement of the of the miter plate at this time. Secure the miter fence to the miter plate with the threaded star knobs (Figure 11). Figure 11. Installed sliding table fence. G0528 Sliding Router Table -15-...

  • Page 18: Switch

    Figure 14. Adjust the router clamp thickness bolts. Tighten the router clamps to secure the router base into position. -16- G0528 Sliding Router Table...

  • Page 19: Dust Port Hook-Up

    Phillips head screws, the external toothed washers, and the hex nuts already installed in the frame. G0528 Sliding Router Table Dust Port Hook-Up DO NOT use the router table without adequate dust collection. Hook the dust port up to a shop vacuum or dust collection system.

  • Page 20: Section 6: Operations

    -18- Routing Routing operations on your Model G0528 are grouped into three main techniques: • Jointing an edge (page 18) • Groove cutting (page 19) • Profile cutting (page 19)
  • Page 21 Raise the router bit to the desired height. Adjust the main fence until the center of the V-groove bit is the desired distance away as shown in Figure 18 & 19. G0528 Sliding Router Table Figure 18. Groove cutting setup. (Top View) -19-...
  • Page 22 Adjust the fence as close as possible to the bearing. The fence will serve as a back-up support, reducing the chance of an accident. Figure 20. Proper setup for profile cutting. (Top View) -20- Figure 21. Proper setup for profile cutting. (Side View) G0528 Sliding Router Table...

  • Page 23: Section 7: Reference Info

    Grizzly Service Department. Trained ser- vice technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. Technical Documentation P.O. Box 2069...

  • Page 24: G0528 Machine Data Sheet

    Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0528 ROUTER TABLE Design Type ... Floor Model Overall Dimensions: Main Table ...31" W x 10" D x 1 Sliding Table ... 31" W x 12" D Total Table Surface ...

  • Page 25: G0528 Parts Breakdown

    G0528 Sliding Router Table 318-1 137-1 -23-...
  • Page 26 SLIDING TABLE P0528202 UPPER PLATE P0528203 FIXED TABLE P0528209 SLIDEWAY P0528210 MIDDLE BRACKET P0528211 SLIDE RAIL P0528212 TABLE RIGHT SUPPORT P0528213 FIX PIECE P0528215 TABLE LEFT SUPPORT P0528216 45˚ POSITIONER (LEFT) P0528217 SPACER P0528218 60MM INSERT PLATE G0528 Sliding Router Table...
  • Page 27 RUBBER STOP PSB11 CAP SCREW 5/16-18 X 1-1/4 PLW01 LOCK WASHER 5/16 P0528312 PS19 PHLP HD SCR 1/4-20 X 1" G0528 Sliding Router Table PART # DESCRIPTION PW06 FLAT WASHER 1/4" PCB01 CARRIAGE BOLT 5/16-18 X 5/8" P0528316 LEFT BRACKET...

  • Page 28: Warranty & Returns

    Warranty & Returns Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 29 Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Industrial to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:_________________________________________________ ___6"...
  • Page 30 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
  • Page 32 Buy Direct and Save with Grizzly Visit Our Website Today And Discover Why • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR – Trusted, Proven and a Great Value! ® Grizzly Is The Industry Leader! ®...

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