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Current versions of this manual, Rough-In Specifications, Parts & Service Manual, Architectural Drawings, & a list of International Authorized Distributors are available at: www.xltovens.com For use with the following XLT GAS Oven Versions: For use with the following AVI Gas Hood Versions: Standard (S)
Appliance is not to be cleaned with high pressure water. XLT ovens are certified for use in stacks of up to three (3) units of XLT products. Integration of other manufacturer’s products into an oven stack is not recommended, & will void any war- ranties.
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WARNING & SAFETY INFORMATION Definitions & Symbols A safety instruction (message) includes a “Safety Alert Symbol” & a signal word or phrase such as WARNING or CAUTION. Each signal word has the following meaning: This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you &...
This warranty shall not excuse the owner from properly maintaining the equipment in accor- dance with the written instructions furnished with the unit. A copy of the “Initial Start-Up Checklist” must be filled out and returned to XLT Ovens and ...
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This warranty shall not excuse the owner from properly maintaining the equipment in accor- dance with the written instructions furnished with the unit. A copy of the “Initial Start-Up Checklist” must be filled out and returned to XLT Ovens and ...
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24 hours may void the opportunity to have the claim re- solved. XLT Ovens wants you to be totally satisfied with every aspect of owning & using your oven & hood. Your feedback, both positive & negative, is very important to us as it helps us un- derstand how to improve our products &...
DESCRIPTIONS This manual covers the following XLT Oven & AVI Hood models: Ovens Hoods Standard World Standard World XLT-1832C-S XLT-1832C-W AVI-1832B-S AVI-1832B-W XLT-2440C-S XLT-2440C-W AVI-2440B-S AVI-2440B-W XLT-3240C-S XLT-3240C-W AVI-3240B-S AVI-3240B-W XLT-3255C-S XLT-3255C-W AVI-3255B-S AVI-3255B-W XLT-3270C-S XLT-3270C-W AVI-3270B-S AVI-3270B-W XLT-3855C-S XLT-3855C-W AVI-3855B-S AVI-3855B-W XLT-3870C-S...
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OVEN DESCRIPTION Sandwich Door Oven Lid Conveyor Control Box Crumb Tray Front Panel Knob Product Stop Locking Front Panel Swivel Caster Data Plate Control Box Lid Control Switch Control Panel Chain Guard Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
OVEN GAS REQUIREMENTS All values shown this page are per each oven Gas Oven Heating Values & Orifice Sizes Heating Values Orifice Sizes Oven Australian Standard & World Australian Standard & World Model All Fuels MJ/HR KW/HR BTU/HR KW/HR MM MM Inches Inches 1832 17.5...
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OVEN GAS REQUIREMENTS World Oven Gas Group Natural Gas Propane Gas Gas Group 3B/P (30) 3P (30/37/50) 3B (37) Inlet pressure (mbar) 20 20/25 25 28/30/37/50 28-30/37/50 30/37/50 (1) per burner Number of injectors Fixed Main burner opening size Electric Direct Spark Igniter Ignition BSP 3/4"...
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OVEN GAS REQUIREMENTS Gas Supply Requirements for Australian, Standard. & World Ovens All installations must conform to local building & mechanical codes. NOTE 1. The gas supply shall have a gas meter & regulator large enough to handle ALL of the gas ap- pliances, such as the furnace, water heater, &...
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OVEN GAS REQUIREMENTS Gas Supply Testing Requirements 1. The appliance & its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 3.5 kPa or ½- psi.
OVEN ELECTRICAL REQUIREMENTS All values shown this page are per each oven Gas Oven Electrical Requirements Per EACH Oven STANDARD WORLD Oven Model Volts AC Amps Hertz Volts AC Amps Hertz 1832 2440 220/230/ 3240 120 VAC 240 VAC 3255 1Φ...
OVEN ONLY ROUGH-IN SPECIFICATIONS 6.00 [152] From back of oven to wall Utilities must be easily accessible when the ovens are in the installed position. Do not install utilities behind the ovens. NOTE 3.00 [76] 6.00 [152] Electrical Supply Gas Manifold 48.00 [1219] 42.00...
OVEN ASSEMBLY Base Assembly - Triple Stack Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN ASSEMBLY Base Assembly - Single & Double Stack Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN ASSEMBLY WARNING & SAFETY INFORMATION XLT ovens can easily be moved and stacked with the proper lifting equipment. The use of XLT approved lifting equipment is highly recommended. Contact XLT for more information. These ovens are heavy & can tip or fall causing bodily injury.
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OVEN ASSEMBLY The Lifting Pipe hole, marked for the appropriate oven size, must be installed closest to the control box. NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN ASSEMBLY Stacking the Ovens Failure to engage the Lifting Jacks into the Lifting Pipe properly and completely will result in damage, injury, or death from a falling oven. WARNING Both jacks should be raised in unison, otherwise they may bind and a dangerous situation will develop.
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OVEN ASSEMBLY Stacking the Ovens Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
OVEN INSTALLATION Physical Location & Spacing Requirements These ovens are suitable for installation on either combustible or non-combustible floors, and adjacent to either combustible or non-combustible walls. The motor cover is designed to pro- vide the proper clearance to the back of the oven. The minimum side clearances are 6in. / 150mm, measured from the end of the conveyor.
OVEN FIRE SUPPRESSION The requirement for fire suppression systems vary by location and the authority having ju- risdiction. If you are required to install fire suppression on your oven, a pre-assembled piping kit is available that utilizes pre-existing holes that simplify installation and future service. This design has been tested and approved to successfully comply with fire suppression codes.
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OVEN FIRE SUPPRESSION Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
Requirements vary throughout the country depending upon location. Proper ventilation is the oven owner’s responsibility. The AVI Hood system is designed to meet all requirements for XLT ovens and it is our recommendation that this system be used.
The Oven Initial Start-Up Checklist, found at the end of this manual, must be completed (both sides) at time of installation, signed by the Customer and returned to XLT Ovens and the Au- thorized Distributor to initiate Warranty Policy.
OVEN OPERATION This oven is not capable of being safely placed in operation in the event of a power failure. No attempt should be made to operate this oven during power failure. CAUTION Set Point Actual Temperature Control Push and Hold Conveyor Control Push and Hold Conveyor Belt Times (Min:Sec)
OVEN OPERATOR CONTROLS Conveyor Speed Controls Control Panel Split Belt Temperature Control Circuit Breakers Fan & Filter Control Panel Standard Belt Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
& can be washed several times. Regular cleaning of the filter is important to maintain air circulation within the control box. Depending upon store conditions, this filter should be cleaned weekly or as it gets clogged with dust. Please contact XLT Ovens for replacement parts.
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OVEN CLEANING Opening the Sandwich Door will provide a grip location for removing the Front Panel. Front Panels can weigh up to 75 lbs. [34 kg]. Use caution when lifting. CAUTION Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN CLEANING Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN CLEANING DO NOT spray liquid cleaning agents in the slots and holes in the following loca- tions: Rear of Control Box Underneath Control Box CAUTION Main Fan Motor Cover Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
OVEN MAINTENANCE As with any appliance, periodic maintenance is required. Many factors affect this schedule such as product mix and hours of usage. An example schedule is included. Oven Maintenance Schedule Semi- Daily Weekly Monthly Annual Cleaning □ Empty Crumb Trays □...
8. Raw ingredient temperature (frozen?) 9. Quantity of toppings XLT ovens can be configured to cook a wide variety of food items. This is accomplished by arranging the fingers to control the baking characteristics. Generally speaking, most cooking is a “bottom up” process. The hot air from the bottom row of fingers has to go through the conveyor (a distance of about 2”...
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OVEN TROUBLESHOOTING Mechanical Function If your oven does not function properly, please verify the following conditions: 1. Verify that the power cord to the oven is connected and/or plugged in if equipped with a plug and receptacle. 2. Check to see that the circuit breakers in the building electrical service panel have not been tripped or turned off.
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AVI HOOD INSTALLATION Check all local codes prior to installation. Special requirements may be necessary depending upon building material construction. It is the installing contractor’s re- sponsibly to ensure that the structure the hood is to be hung from meets all codes WARNING and can carry the hood weight.
AVI EXHAUST HOOD HOOD DESCRIPTION Main Canopy VFD Exhaust Fan Controller Front Shroud End Shroud Panel Panel The AVI Hood System consists of three (3) major parts; the Main Canopy, the Shrouds, and the Variable Frequency Drive (VFD) exhaust fan controller. The Main Canopy serves to collect and transmit heat to the exhaust fan.
AVI HOOD ELECTRICAL CONNECTIONS Input Power to VFD Controller - Standard Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD ELECTRICAL CONNECTIONS Input Power to Lights with VFD- Standard Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD ELECTRICAL CONNECTIONS Power from VFD to Exhaust Fan - Standard Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD ELECTRICAL CONNECTIONS Fire Alarm Relay - Standard Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD ELECTRICAL CONNECTIONS MUA Damper Relays - Single Output - Standard Voltage & Frequency MUA Unit Relay Power Power Neutral Supply from Breaker Panel 10 Amperes Maximum TS 1 TS 2 Some wiring removed for clarity. See schematic for details. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD ELECTRICAL CONNECTIONS MUA Damper Relays - Multiple Output - Standard Voltage & Frequency MUA Unit Relay MUA Unit Relay MUA Unit Relay Power Power Power Power Power Power Neutral Supply from Breaker Panel 10 Amperes Maximum TS 1 TS 2 Some wiring removed for clarity.
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AVI HOOD ELECTRICAL CONNECTIONS VFD Control Box - World Terminal Strip (TS1) Grounding Block Terminal Strip (TS2) Hood Fire Suppression Relay (R4) MUA Damper Relay Oven Fire Suppression (R1) Relay (R5) MUA Damper Relay Oven Fire Suppression (R2) Relay (R6) MUA Damper Relay Oven Fire Suppression (R3)
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AVI HOOD ELECTRICAL CONNECTIONS Input Power to VFD Controller - World Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD ELECTRICAL CONNECTIONS Output Power from VFD to Exhaust Fan - World Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD ELECTRICAL CONNECTIONS Fire Alarm Relay - World (optional) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD ELECTRICAL CONNECTIONS MUA Damper Relays - Single Output - World Voltage & Frequency MUA Unit Relay Power Power Neutral Supply from Breaker Panel 10 Amperes Maximum TS 1 TS 2 Some wiring removed for clarity. See schematic for details. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD ELECTRICAL CONNECTIONS MUA Damper Relays - Multiple Output - World Voltage & Frequency MUA Unit Relay MUA Unit Relay MUA Unit Relay Power Power Power Power Power Power Neutral Supply from Breaker Panel 10 Amperes Maximum TS 1 TS 2 Some wiring removed for clarity.
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AVI HOOD ELECTRICAL CONNECTIONS Input Power to Lights - Without VFD Controller Terminal Strip (TS1) Grounding Block Oven/hood interface Non-VFD Control Box (Cover removed) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
AVI HOOD ROUGH-IN SPECIFICATIONS All structural members, electrical & fire suppression equipment shown for reference only. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
AVI HOOD INSTALLATION Prepare Ovens - Remove Lid Screws - Two (2) Only Prepare Ovens - Control Box Closeout Bracket Conveyors have been removed for clarity Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD INSTALLATION Prepare Ovens - Front Shroud Brackets Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD INSTALLATION Prepare Ovens - Bottom Rail Bracket Prepare Ovens - Control Box Side Closeout Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD INSTALLATION Prepare Ovens - Rear Shroud Brackets Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD INSTALLATION Prepare Hood Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD INSTALLATION Lifting Gear Setup AVI hoods can easily be moved and stacked with the proper lifting equipment. The use of XLT approved lifting equipment is highly recommended. Contact XLT for more information. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD INSTALLATION Lifting Jack Setup Check for smooth operation. The cable should not be pinched & should pass smoothly over the pulley on top of the pole assembly. Inspect cable prior to each use. If cable is frayed or shows signs of excessive wear & tear, DO NOT USE until cable is replaced.
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AVI HOOD INSTALLATION Stacking Hood on the Ovens Failure to engage the Lifting Jacks into the Lifting Pipe properly and completely will result in damage, injury, or death from a falling hood. WARNING Both jacks should be raised in unison, otherwise they may bind and a dangerous situation will develop.
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AVI HOOD INSTALLATION Hang Hood From Ceiling Joists All thread provided by others 69 5/8 ±1/8 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD INSTALLATION Install Grease Trays, Light Bulbs & Covers, and Grease Filters Grease Tray Filler Panel to be Grease Filters Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD INSTALLATION Install Shroud Hanging Brackets Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD INSTALLATION Install Corner Posts Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD INSTALLATION Install Bottom Rails Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD INSTALLATION Install Bottom Rails Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD INSTALLATION Install Control Box Upper Closeout Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD INSTALLATION Install Shroud Panels - Front and Ends Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD INSTALLATION Install Back Shroud Panel Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD INSTALLATION Install Hood Control Cord Assembly All hoods are outfitted with three (3) control cord outlets, regardless of how many XLT Ovens are installed. For a single oven use “Top” location. For a double stack use “Top” location for upper oven and “Bottom”...
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AVI HOOD INSTALLATION Connect Hood Control Cord Assembly Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
The Initial Start-Up Checklist must be completed at time of installation, signed by the Cus- tomer and returned to XLT Ovens to initiate Warranty Policy. The VFD controller is adjusted at the factory to the values displayed in the chart below.
The control switches are located on the front of the hood. When XLT Ovens are outfitted with AVI Hoods, the main switch on the oven is dis- abled and no longer operates. The switch on the AVI Hood overrides the oven switch.
AVI HOOD VALANCE KIT (OPTIONAL) The valance kit size is determined by AVI Hood size & distance from the finished floor to the installed drop ceiling height. The valance kit screws directly to the AVI Hood & does not re- quire any structural support.
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AVI HOOD VALANCE KIT (OPTIONAL) Install Valance Brackets Install Front & Back Panels Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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AVI HOOD VALANCE KIT (OPTIONAL) Install Corner Panels Install End Panels Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
AVI HOOD CLEANING Your AVI hood is constructed of stainless and aluminized steel. Check application restric- tions on product label prior to usage. Observe recommended precautionary and safety measures as dictated by the product manufacturer. Do not use abrasive or caustic cleaners. Abrasive pads will scratch stainless steel surfaces. Areas with heavy buildup should be sprayed and allowed to soak for up to 5 minutes prior to wip- ing clean.
AVI HOOD TROUBLESHOOTING Before troubleshooting the hood: 1. Make sure that the RUN lamp and POWER lamp are lit. 2. Check to see that the breaker in the service panel is not tripped. 3. Check to see that the breaker on the hood electrical box is not tripped. 4.
AVI VARIABLE FREQUENCY DRIVE (VFD) MANUAL MODE Standard Hoods ONLY The manual mode feature was designed to offer temporary operation of the exhaust fan at full power if the VFD controller fails. Manual mode should not be used for normal day-to-day op- eration and should only be utilized during emergency situations.
APPENDIX A Product Certifications and Applicable Codes Standard XLT Oven Certifications ¹: XLT Gas Ovens: 1. ANSI Z8311-2006/CSA 1.8-2006 Standard for Gas Food Service Equipment 2. ANSI /NSF 4-2006e Sanitation for Commercial Cooking Rethermillization & Powered Hot Food Holding & Transportation Equipment XLT Electric Ovens: 1.
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2. AS/NZS 3350.1:2002 Safety of Household & Similar Electrical Appliances. ¹ The noted certifications for XLT ovens and AVI Hood are performed and documented by Intertek Testing Services NA Inc. 165 Main Street, Cortland, NY 13045. Intertek is a nationally and internationally certified testing and accreditation agency.