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XD 9004G ADKDSWDHD 06/15/2015 XLT Gas Oven & AVI Hood Installation & Operation Manual This appliance is for professional use by qualified personnel. This appliance must be in- stalled by qualified persons in accordance with the regulations in force. This appliance must be in- stalled with sufficient ventilation to prevent the occurrence of unacceptable concentrations of sub- stances harmful to health in the room in which it is installed.
Appliance is not to be cleaned with high pressure water. XLT ovens are certified for use in stacks of up to three (3) units of XLT products. Integration of other manufacturer’s products into an oven stack is not recommended, & voids any warran- ties.
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WARNING & SAFETY INFORMATION Definitions & Symbols A safety instruction (message) includes a “Safety Alert Symbol” & a signal word or phrase such as DANGER, WARNING or CAUTION. Each signal word has the following meaning: Indicates a potentially hazardous situation that, if not avoided, can result in serious injury or death.
The gas, electric, and HVAC utilities must be connected to the oven and installed by locally licensed contractors Failure to contact XLT Ovens prior to contacting a repair company for warranty work voids any and all warranties WHAT IS NOT COVERED: ...
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Warranty – International Rev F Approval Date: 07/01/2014 When purchased through an Authorized International Distributor, XLT warrants its products manufactured after July 1, 2014 to be free from any defect in material and workmanship under normal use. The Authorized International Distributor will repair XLT products during the warranty period. This warranty is extended to the original end user purchaser and is not transferable without prior written consent of the Authorized International Distributor.
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24 hours may void the opportunity to have the claim re- solved. XLT Ovens wants you to be totally satisfied with every aspect of owning & using your oven & hood. Your feedback, both positive & negative, is very important to us as it helps us un- derstand how to improve our products &...
XLT. In addition, moving equip- ment such as carts and lifting jacks are available to help install and move ovens. Please contact XLT Ovens or your Authorized Distributor for more information. Technical Support US: 888-443-2751...
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OVEN DESCRIPTION Sandwich Door Oven Lid Conveyor Control Box Crumb Tray Front Panel Knob Product Stop Front Panel Locking Swivel Caster Data Plate Control Box Lid Control Switch Control Panel Chain Guard Document Tray Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN REQUIREMENTS All values shown on this page are per each oven Gas Oven Heating Values & Orifice Sizes Heating Values Orifice Sizes Australia, Korea, Standard & Australia, Korea, Standard & Oven World World Model All Fuels BTU/HR KW/HR MJ/HR Inches Inches 1832 47,700...
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OVEN REQUIREMENTS World Oven Gas Group Natural Gas Propane Gas Gas Group 3B/P (30) 3P (30/37/50) 3B (37) Inlet pressure (mbar) 20 20/25 25 28/30/37/50 28-30/37/50 30/37/50 (1) per burner Number of injectors Fixed Main burner opening size Electric Direct Spark Igniter Ignition BSP 3/4"...
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OVEN REQUIREMENTS Gas Supply Requirements for Australian, Standard & World Ovens All installations must conform to local building & mechanical codes. NOTE 1. The gas supply shall have a gas meter & regulator large enough to handle ALL of the gas ap- pliances, such as the furnace, water heater, &...
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OVEN REQUIREMENTS A minimum of a 1 1/2 supply line is required. Item # Description ¾ Manual Gas Valve 1-½ Ball Valve ¾ x 3 Nipple 1-½ Pipe Cap 1-½ x 10 Nipple 1-½ x 3 Nipple 1-½ x 5 Nipple 1-½...
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OVEN REQUIREMENTS All values shown this page are per each oven Gas Oven Electrical Requirements Per EACH Oven Standard Australia & World Korea Oven Model Volts AC Amps Hertz Volts AC Amps Hertz Volts AC Watts 1832 2440 220/230/ 3240 120 VAC 220 VAC 50/60...
OVEN ONLY ROUGH-IN SPECIFICATIONS 6.00 [152] From back of oven to wall 6.00 [152] 6.00 [152] minimum clearance minimum clearance Utilities must be easily accessible when the ovens are in the installed position. Do not install utilities behind the ovens. NOTE 3.00 [76]...
OVEN ASSEMBLY Base Assembly - Triple Stack Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN ASSEMBLY Base Assembly - Single & Double Stack Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN ASSEMBLY WARNING & SAFETY INFORMATION XLT ovens can easily be moved and stacked with the proper lifting equipment. The use of XLT approved lifting equipment is highly recommended. Contact XLT for more information. These ovens are heavy & can tip or fall causing bodily injury.
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OVEN ASSEMBLY The Lifting Pipe hole, marked for the appropriate oven size, must be installed closest to the control box. NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN ASSEMBLY Stacking the Ovens Failure to engage the Lifting Jacks into the Lifting Pipe properly and completely will result in damage, injury, or death from a falling oven. DANGER Both jacks should be raised in unison, otherwise they may bind and a dangerous ...
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OVEN ASSEMBLY Stacking the Ovens Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
OVEN INSTALLATION Physical Location & Spacing Requirements These ovens are suitable for installation on either combustible or non-combustible floors, and adjacent to either combustible or non-combustible walls. The motor cover is designed to pro- vide the proper clearance to the back of the oven. The minimum side clearances are 6in. / 150mm, measured from the end of the conveyor.
The kit does not interfere with any operations or main- tenance. For fire suppression detailed information see manual XD-9011 Fire Suppression Installa- tion for AVI Hoods and XLT Ovens. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN FIRE SUPPRESSION Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
Requirements vary throughout the country depending upon location. Proper ventilation is the oven owner’s responsibility. The AVI Hood system is designed to meet all requirements for XLT ovens and it is our recommendation that this system be used.
The Oven Initial Start-Up Checklist, found at the end of this manual, must be completed (both sides) at time of installation, signed by the Customer and returned to XLT Ovens and the Au- thorized Distributor to initiate Warranty Policy.
OVEN OPERATION This oven is not capable of being safely placed in operation in the event of a power failure. No attempt should be made to operate this oven during power failure. CAUTION Set Point Actual Temperature Temperature To Adjust Temperature Press Either the Up or Down Arrow.
OVEN OPERATOR CONTROLS Split Belt Conveyor Time Controls Conveyor Speed Controls Circuit Breakers Fan & Filter Temperature Controls 3270-2B and 3870-2B Only Temperature Control Circuit Breakers Fan & Filter Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
OVEN CLEANING Your XLT oven is constructed of stainless steel. Most commercial cleaning agents may be used safely on all stainless steel surfaces. Check application restrictions on product label prior to usage. Observe recommended precautionary and safety measures as dictated by the product manu- facturer.
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OVEN CLEANING Opening the Sandwich Door will provide a grip location for removing the Front Panel. Front Panels can weigh up to 75 lbs. [34 kg]. Use caution when lifting. CAUTION Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN CLEANING Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN CLEANING DO NOT spray liquid cleaning agents in the slots and holes in the following loca- tions: Rear of Control Box Underneath Control Box CAUTION Main Fan Motor Cover Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
OVEN MAINTENANCE As with any appliance, periodic maintenance is required. Many factors affect this schedule such as product mix and hours of usage. An example schedule is included. Oven Maintenance Schedule Semi- Daily Weekly Monthly Annual Cleaning Empty Crumb Trays □...
Quantity of toppings XLT ovens can be configured to cook a wide variety of food items. This is accomplished by arranging the fingers to control the baking characteristics. Generally speaking, most cooking is a “bottom up” process. The hot air from the bottom row of fingers has to go through the conveyor (a distance of about 2”...
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OVEN TROUBLESHOOTING Mechanical Function If your oven does not function properly, please verify the following conditions: 1. Verify that the power cord to the oven is connected and/or plugged in if equipped with a plug and receptacle. 2. Check all circuit breakers on the oven control panel to ensure they have not been tripped. 3.
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HOOD INSTALLATION Check all local codes prior to installation. Special requirements may be necessary depending upon building material construction. It is the installing contractor’s re- sponsibly to ensure that the structure the hood is to be hung from meets all codes DANGER and can carry the hood weight.
All AVI hoods are available pre-piped for fire suppression, allowing for simple, in-field installations. For fire suppression detailed information see manual XD-9011 Fire Suppression In- stallation for AVI Hoods and XLT Ovens. The AVI hood was designed to conform to the requirements of IMC 2009, which is a Type I hood.
HOOD ROUGH-IN SPECIFICATIONS All structural members, electrical & fire suppression equipment shown for reference only. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
HOOD ELECTRICAL CONNECTIONS VFD Control Box - Standard w/Fire Suppression Fire Suppression Relay, Exhaust Fan (R2) Fire Suppression Relay, Oven (R3) Circuit Breaker Cooling Fan Relay (R1) Terminal Strip VFD Controller (Optional) MUA Damper Relays (R4) (R5) VFD Control Box - World w/Fire Suppression Fire Suppression Relay, Exhaust Fan (R2) Fire Suppression Relay, Ovens (R3) Circuit Breaker...
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HOOD ELECTRICAL CONNECTIONS Input Power to Lights - Without VFD Controller Terminal Strip (TS1) Grounding Block Oven/hood interface Non-VFD Control Box (Cover removed) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS Input Power to Ovens - Standard Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS Input Power to Ovens - World Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS Input Power to VFD Controller - Standard Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS Input Power to VFD Controller - World Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS Output Power from VFD to Exhaust Fan - Standard Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS Output Power from VFD to Exhaust Fan - World Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS MUA Damper Relays - Single Output - Standard Voltage & Frequency MUA Unit Relay Customer Supplied Power Power Neutral Supply from Breaker Panel 10 Amperes Maximum TS 1 TS 2 Standard MUA Relay Some wiring removed for clarity. See schematic for details. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS MUA Damper Relays - Single Output - World Voltage & Frequency MUA Unit Relay Customer Supplied TS 1 TS 2 24 Vac Transformer Standard MUA Relay Some wiring removed for clarity. See schematic for details. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS MUA Damper Relays - Multiple Output - Standard Voltage & Frequency MUA Unit Relay MUA Unit Relay MUA Unit Relay Customer Supplied Customer Supplied Customer Supplied Power Power Power Power Power Power Neutral Supply from Breaker Panel 10 Amperes Maximum TS 1 TS 2...
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HOOD ELECTRICAL CONNECTIONS World Voltage & Frequency-W/Air Proving Switches Air Proving Switch Air Proving Switch Exhaust TS 1 TS 2 Must Remove Red Jumper To R4 Air Proving Relay Some wiring removed for clarity. See schematic for details. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS Fire Alarm Relay - Standard Voltage & Frequency Connect wires from the Junction Box to the Normally Open (NO) contacts in the Fire Suppression cabinet. NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS Fire Alarm Relay - World Voltage & Frequency Connect wires from the Junction Box to the Normally Open (NO) contacts in the Fire Suppression cabinet. NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
HOOD INSTALLATION Prepare Ovens - Remove Lid Screws - Two (2) Only Prepare Ovens - Control Box Closeout Bracket Conveyors have been removed for clarity Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD INSTALLATION Prepare Ovens - Front Shroud Brackets Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD INSTALLATION Prepare Ovens - Bottom Rail Bracket Prepare Ovens - Control Box Side Closeout Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD INSTALLATION Prepare Ovens - Rear Shroud Brackets Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD INSTALLATION Prepare Hood Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD INSTALLATION Lifting Gear Setup AVI hoods can easily be moved and stacked with the proper lifting equipment. The use of XLT approved lifting equipment is highly recommended. Contact XLT for more information. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD INSTALLATION Lifting Jack Setup Inspect cable prior to each use. If cable is frayed or shows signs of excessive wear & tear, DO NOT USE until cable is replaced. Check for smooth operation. The cable should not be pinched & should pass ...
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HOOD INSTALLATION Stacking Hood on the Ovens Failure to engage the Lifting Jacks into the Lifting Pipe properly and completely will result in damage, injury, or death from a falling hood. DANGER Both jacks should be raised in unison, otherwise they may bind and a dangerous ...
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HOOD INSTALLATION Hang Hood From Ceiling Joists Hood Must Be Suspended From Ceiling Joists DANGER All thread provided by others 69 5/8 +/- 1/8 [1768 +/- 3 This measurement is from the finished floor to the bottom of the suspended hood. NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD INSTALLATION Install Grease Trays, Light Bulbs & Covers, and Grease Filters Grease Tray Filter Block Off to be Grease Filters over Grease Tray Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD INSTALLATION Install Shroud Hanging Brackets Parts Removed For Clarity Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD INSTALLATION Install Corner Posts Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD INSTALLATION Install Bottom Rails Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD INSTALLATION Install Control Box Upper Closeout If installing a 70” model, the same will apply for the LH side of ovens. NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD INSTALLATION Install Shroud Panels - Front and Ends Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD INSTALLATION Install Back Shroud Panel If installing a 70” model, refer to page 76 NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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All hoods are outfitted with three (3) switch relocation outlets, regardless of how many XLT Ovens are installed. For a single oven use “Top” location. For a double stack use “Top” lo- cation for upper oven and “Bottom” location for lower oven, leaving “Middle” location open.
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HOOD INSTALLATION Connect Hood Control Cord Assembly Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
The Initial Start-Up Checklist must be completed at time of installation, signed by the Cus- tomer and returned to XLT Ovens to initiate Warranty Policy. The VFD controller is adjusted at the factory to the values displayed in the chart below.
The control switches are located on the front of the hood. When XLT Ovens are outfitted with AVI Hoods, the main switch on the oven is dis- abled and no longer operates. The switch on the AVI Hood overrides the oven switch.
HOOD VALANCE KIT (OPTIONAL) The valance kit size is determined by AVI Hood size & distance from the finished floor to the installed drop ceiling height. The valance kit screws directly to the AVI Hood & does not re- quire any structural support. The plastic coating must be removed from all parts prior to installa- tion.
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HOOD VALANCE KIT (OPTIONAL) Install Valance Brackets Install Front & Back Panels Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD VALANCE KIT (OPTIONAL) Install Corner Panels Install End Panels Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
HOOD CLEANING Your AVI hood is constructed of stainless and aluminized steel. Check application restric- tions on product label prior to usage. Observe recommended precautionary and safety measures as dictated by the product manufacturer. Do not use abrasive or caustic cleaners. Abrasive pads will scratch stainless steel surfaces. Areas with heavy buildup should be sprayed and allowed to soak for up to 5 minutes prior to wip- ing clean.
HOOD TROUBLESHOOTING Before troubleshooting the hood: 1. Make sure that the RUN lamp and POWER lamp are lit. 2. Check to see that the breaker in the service panel is not tripped. 3. Check to see that the breaker on the hood is not tripped. 4.
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OVEN SCHEMATIC - STANDARD 1 BOX 120 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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90 OVEN SCHEMATIC - WORLD & KOREA 1 BOX 230 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN SCHEMATIC - AUSTRALIA 1 BOX 230 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN SCHEMATIC - STANDARD 2 BOX LH 120 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN SCHEMATIC - STANDARD 2 BOX RH 120 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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94 OVEN SCHEMATIC - WORLD & KOREA 2 BOX LH 230 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN SCHEMATIC - WORLD & KOREA 2 BOX RH 230 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN SCHEMATIC - AUSTRALIA 2 BOX LH 230 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN SCHEMATIC - AUSTRALIA 2 BOX RH 230 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD SCHEMATIC - STANDARD w/oFS-w/VFD Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD SCHEMATIC - WORLD w/oFS-w/VFD Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD SCHEMATIC - STANDARD w/FS-w/VFD Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD SCHEMATIC - WORLD w/FS-w/VFD Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD SCHEMATIC w/oFS-w/oVFD Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
APPENDIX A Product Certifications and Applicable Codes Standard XLT Oven Certifications ¹: XLT Gas Ovens: 1. ANSI Z8311-2006/CSA 1.8-2006 Standard for Gas Food Service Equipment 2. ANSI /NSF 4-2006e Sanitation for Commercial Cooking Rethermalization & Powered Hot Food Holding & Transportation Equipment XLT Electric Ovens: 1.
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1. Meets KGS-AB338 Facility/Technical/Inspection Code For Manufacture of Commercial Gas Burning Appliances. ¹ The noted certifications for XLT ovens and AVI Hood are performed and documented by Intertek Testing Services NA Inc. 165 Main Street, Cortland, NY 13045. Intertek is a nationally and internationally certified testing and accreditation agency.
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Oven Initial Start-up Checklist - Remove & Return to XLT Ovens 1st step XLT Ovens : Fill out all information and print legibly PO Box 9090 Start-Up Information Wichita, KS 67277 Date of Start-Up: _________________________________________ FAX: 316-943-2769 Start-Up by:...
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Oven Initial Start-up Checklist - Remove & Return to XLT Ovens 3rd step Place all control boxes in service position and adjust settings per Parts & Service Man- ual, remove blue tag from inside control box and connect switch to wire harness. Start each oven and complete form below.
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Hood Initial Start-up Checklist - Remove & Return to XLT Ovens XLT Ovens 1st step PO Box 9090 : Fill out all information and print legibly Wichita, KS 67277 Installer Information FAX: 316-943-2769 Date of installation: _____________________________ Installed by:...
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TYPICAL STORE INSTALLATION Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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NOTES Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...