XLT Ovens XLT Parts & Service Manual

Electric oven & hood

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Installation & operation manual (107 pages)

Installation & operation manual (102 pages)

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Sin,

XLT Electric Oven & AVI Hood

Read This Manual Before Using This Appliance.

Current versions of this manual, Rough-In Specifications, Installation & Operation Manual, Architectural

Drawings, & a list oflnternational Authorized Distributors are available at:

For use with the followi

XL T Electric Oven Versions•

Standard (S)

World (W)

US• 888-443-2751

le. Sn,art.

Parts & Service Manual

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lntertek lntertek

2000887

XLI Ovens

PO Box9090

W ichita, Kansas 67277

FAX 316-943-2769

INTL 316-943-2751

For use with the following A VI Electric Hood Versions•

Standard (S)

World(W)

0359

WEB

www.xltovens.com

Table of Contents

Troubleshooting

Summary of Contents for XLT Ovens XLT

Page 1 Sin, le. Sn,art. XLT Electric Oven & AVI Hood Parts & Service Manual Read This Manual Before Using This Appliance. Current versions of this manual, Rough-In Specifications, Installation & Operation Manual, Architectural Drawings, & a list oflnternational Authorized Distributors are available at: www.xltovens.com...
Page 2: Warning & Safety Information
XL T ovens are certified for use in stacks of up to three (3) units of XL T products. Integration of other manufacturer's products into an oven stack is not recommended, & will void any war ranties. XLT Ovens assumes no liability for mixed product applications. •...
Page 3 WARNING & SAFETY INFORMATION XLT Ovens has spent millions of dollars designing and testing our products as well as de veloping Parts & Service Manuals. These manuals are the most complete and easiest to under stand in the industry. However, they are worthless if they are not followed.
Page 4: Warranty
Ansul system hood and the ovens both the warranty will be increased to ten (10) years on both pieces of equipment. In the event of a part failure, XLT will furnish a replacement part and pay for all labor associated with the replacement of the pa rt.
Page 5 (7) years on both pieces of equipment. In the event of a part failure, XLT will furnish a replacement part and pay for all labor associated with the replacement of the part.
Page 6: Recommended Tool List
RECOMMENDED TOOL LIST Sockets Q TY. Ratchets Q TY. Pliers Q TY. 1/4" Drive 7" 1/4" Drive Diagonal SM 3/16 12" 3/8" Drive Diagonal Std 7/32 Slip Joint Std Extensions Q TY. Needle Nose 9/32 1/4" Drive Wire Strippers 5/16 3"...
Page 7: Installation Responsibilities
Stands assembled and set in place Ovens moved and stacked with proper lifting equipment Assemble shrouds & brackets to XL T Oven/Hood Connecting fuel to XLT products Install piping and drip le gs Weld ducting to XL T Hood Check for leaks...
Page 8: General
Please refer to it for descriptions, dimensions, weights, electrical requirements, maintenance schedules, and certifications. XLT Ovens wants you to be totally satisfied with every aspect of owning & using your oven & hood. Your feedback, both positive & negative, is very important to us as it helps us un...
Page 9: Table Of Contents
This document is the property of the owner of this equipment. XLT Ovens reserves the right to make changes in design & specifications, and/or make ad ditions to or improvements to its product without imposing any obligations upon itself to install them in products previously manufactured.
Page 10: Oven Theory Of Operation
OVEN THEORY OF OPERATION When the main power on the Large User Interface (LUI) is turned on: 1. The Oven Fan Motor (Ml) located in the Back Wall will run. 2. The Fan (M3) located on the Control Panel will run. 3.
Page 11 OVEN THEORY OF OPERATION FLT 1 - Is an inline filter used in world ovens. The filter is placed in series with the Line voltage being supplied to the oven. The filter is used to reduce Electromagnetic Interference created by our equipment and back-feeding it into other appliances.
Page 12 OVEN THEORY OF OPERATION M2 - The Conveyor Motor is a brushless 24 VDC gear motor. The motor receives current from the OMC through three (3) wires; 1) A black or "W" phase, 2) a white or "V" phase, and 3) a red or "U"...
Page 13 OVEN THEORY OF OPERATION 1) CN2- 24 VDC 1) +24 VDC Ma in Power To OMC 2) +24 VDC 3) +24 VDC 4) -24 VDC 5) -24 VDC 6) -24 VDC Ground To TS2 2) CNl - Line Volta ge 1) Neutral 2) Not Used 3) Line Volta ge...
Page 14 OVEN THEORY OF OPERATION SSR 1-4 - A Solid State Relay is an electronic switching device in which a small control signal from the OMC a larger load current and voltage. It comprises a voltage sensor which responds to the TC, a solid state switching device which switches power to the Heating Elements (Hl-6) either on or off, and does this without mechanical parts.
Page 15 This page intentionally left blank. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart.
Page 16: Hood Theory Of Operation
HOOD THEORY OF OPERATION (W/FS) When any one of the three oven switches on the Hood User Interface (HUI) are touched ( capacitive touch); 1. The Exhaust Fan Motor (Ml) located on the roof will run. 2. The ovens associated with the corresponding switches will tum on. The first part of the Theory of Operation explains how electrical power is delivered to the hood and initial sequences when the HUI switch is turned on.
Page 17 HOOD THEORY OF OPERATION (W/FS) HMC - The Hood Machine Control is a printed circuit board that has all the relays to control these functions; oven activation SRC, MUA activation, VFD activation, monitors the air proving switches, and lighting activation. The HMC receives a continuous 24 VDC power source provided the CB I breaker is on.
Page 18 ModBus to set the frequency for the combination of ovens selected. The VFD can re ceive a signal from the fire suppression system to command the drive to run at 60 Hz. A complete manual can be found at www.xltovens.com. XLT Logo Exha ust Fan Speed Oven Off (Outline)
Page 19 This page intentionally left blank. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart.
Page 20: Oven Troubleshooting
If your oven still does not function properly, XLT has qualified customer service personnel that can provide assistance on any type of XLT oven problem you may experience. Customer Ser vice is available 24/7/365 at 888-443-2751, or visit www.xltovens.com.
Page 21 Temp Sensor Error, Open or Short. Perform A Hard Reset. IfError Still Exsists, Oven Probe LED. All other LED's operate Temp <40F (4C) or >700F (37 1 C ) Contact XLT. as normal. Alarm LED on. Flash HEAT Perform A Hard Reset. IfError Still Exsists, PCB Temp Probe LED.
Page 22: Hood Troubleshooting
If the corrective actions listed above do not correct the problem, then XLT has qualified customer service personnel that can provide assistance on any type of XLT Oven or AVI Hood problem you may experience. Customer Service is available at 888-443-2751 24/7 /365, or visit www.xltovens.com.
Page 23: Oven Service Procedures
Key Functions ENTER Used to select and save parameters. HIDDEN Behind the XLT is a hidden button. This is used along with the up and down button to access the programming mode. Increases the setting of the selected parameter. DOWN Decrease the setting of the selected parameter.
Page 24 OVEN SERVICE PROCEDURES VFD (World) Programming Procedure Read the entire instruction before programming. Confi ration Key Functions Displa y ENTER Used to select and save parameters. Enter ESCAPE Used to return to previous menu. Esca pe Increases the setting of the selected Select parameter.
Page 25 OVEN SERVICE PROCEDURES Read the entire instruction before programming. Programming Instructions For Lower Than 60 Hz 1. Press ESCAPE to show (d00l) with (1) flashing. 2. Press ESCAPE again, now ( d) is flashing. 3. Press DOWN Arrow until (A) is flashing and press ENTER 4.
Page 26 ENTER Used to select and save parameters. HIDDEN Behind the XLT is a hidden button. This is used along with the up and down button to access the programming mode. Increases the setting of the selected parameter. Decrease the setting of the selected parameter.
Page 27 This page intentionally left blank. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart.
Page 28: Hood Service Procedures
HOOD SERVICE PROCEDURES Allen Bradley Power Flex 4M Restoring XLT Defaults Read the entire instruction before programming. To reset VFD settings change Pl 12 to 1. The VFD will reset to factory default settings. To cycle power, tum circuit breaker off and on and the HMC will load the factory parameters into the VFD.
Page 29 HOOD SERVICE PROCEDURES VFD Controller Settings Switches On 1832 & 2440 3240 & 3255 3855 Middle Bottom Single 20 Hz 25 Hz 30Hz 20 Hz 25 Hz 30Hz Double 35 Hz 40 Hz 45 Hz 35 Hz 40 Hz 45 Hz 20 Hz 25 Hz 30Hz...
Page 30 • Contact name • Bill to • Ship to • Credit card information P.O.R = Price On Request All prices are subj ect to change, contact XLT for current prices. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart.
Page 31: Oven Parts
>-l I:::.. Oven Lid Ba ck Wall .§ "d � � .jca. ---..) Oven Control �j' � User Interfa ce >-l o· I:::.. .§ Document Tray "d � >-l Front Panel Sa ndwich Door Product Stop Cha in Gua rd w ..
Page 32 OVEN PARTS-FRONT PANEL Individuals with pacemakers or internal medical devices should not handle strong rare-earth magnets. WARNING FRONT PANEL ITEM PART NUMBER DESCRIPTION YOUR PRICE XA 6500E Front Panel Assembly P.O.R XA 6505 Front Panel Knob $15.90 XA 6600E Sandwich Door P.O.R XF 126-2 Screw 10-24 x 1/2...
Page 33 OVEN PARTS-FRONT PANEL EXTENDED FRONT PANEL ITEM PART NUMBER DESCRIPTION YOUR PRICE Extended Front Panel P.O.R XA 6700B Front Panel Knob Assy Ext Frt XA 6504 $3 3 . 09 Front Panel Knob XP 6505 $ 14.49 Front Panel information required : •Size of Oven •Short or Long Window •Stainless or Wood Handle...
Page 34 OVEN PARTS-BACK WALL Installed Fan Height -----1 9 1 /1 6" [230] Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart.
Page 35 OVEN PARTS-BACK WALL Electric Oven Elements 208V- 240V- 208V- 240V- Oven Size 4500W 4500W 53 00W 5300W 1 832-208 V 1 832-240 V 1 832- 3 80 2336-208 2336-240 2336-380 2440-208 V 2440-240 V 2440-3 80 V 3240-208 3240-240 V 3240-3 80 3255-208 3255-240...
Page 36 OVEN PARTS-CONVEYOR Conveyor Drive Cha in not shown Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart.
Page 37 OVEN PARTS-CONVEYOR � CONVEYOR ITEM PART NUMBER DESCRIPTION YOUR PRICE XA 7000D Conveyor Assembly P.O.R XA 7200 Conveyor Bearing Assembly P.O.R XM 7301A Conveyor Shaft Idle P.O.R XM 7302A Conveyor Shaft Drive P.O.R XP 7403 Conveyor Roll Notched $12.20 XP 7404 Conveyor Roll Plain $11.00 XP 9503...
Page 38 OVEN PARTS-BASE ® Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart.
Page 39 OVEN PARTS-BASE � BASE ITEM PART NUMBER DESCRIPTION YOUR PRICE XA 1001A Base Assembly P.O.R XM 1003-15 Base Leg $65.40 XM 1006 Side Leg Angle P.O.R XM 1007 Front/Back Leg Angle P.O.R XM 1008 Bolster Plate $11.50 XM 1010A Oven Lid P.O.R XP 1004 Caster...
Page 40 OVEN PARTS-FINGER GROUP Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart.
Page 41 OVEN PARTS-FINGER GROUP � � FINGERS § ITEM PART NUMBER DESCRIPTION YOUR PRICE XA 8Gxxxx Finger Group Assembly P.O.R XA 8001C-B Finger Body Bottom P.O.R XA 8001C-T Finger Body Top P.O.R XM 8004 Finger Inner Plate Perf orated P.O.R XM 8024B Return Air Plate P.O.R XM 8025B...
Page 42 OVEN PARTS-STANDARD CONTROL BOX Operating Position (shown with lid removed) Service Position Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart.
Page 43 OVEN PARTS-STANDARD CONTROL BOX CONTROL PANEL ITEM PART NUMBER YOUR PRICE DESCRIPTION SP 4520-EL Fan Guard / Filter Holder $9.30 XP 4 1 70A-LUI $ 1 7 1 . 00 Large User Infetface XP 4 1 75A-MC Oven Control $2 1 3 . 80 XP 4501 C-EL FPPG Fan EL M3 P.O .R.
Page 44 OVEN PARTS-STANDARD CONTROL BOX CONTROL BOX FRONT ITEM PART NUMBER DESCRIPTION YOUR PRICE XA 4 1 1 7A- 1 2.5 RPM STI Conv Motor Assy 12.5 RPM STD $3 05.30 XP 4 1 5 5 Sprocket Conveyor Drive 1 OT $ 1 5 .70 Control Box Front information required: •...
Page 45 OVEN PARTS-STANDARD CONTROL BOX CONTROL BOX BACK ITEM PART NUMBER DESCRIPTION YOUR PRICE HP 2067 A-24VDC Relay 8 Pin 3 0A 24VDC $19.50 XP 4305A-90 Relay 90A Solid State $96.90 XP 4305A-90-COV Relay 90A Cover P.O.R XP 4305A-90-HS Relay 90A Heat Sink P.O.R XP 4305A-90-PAD Relay 90A Thermal Pad...
Page 46 OVEN PARTS-STANDARD CONTROL BOX CJ CJ CJ c::::i CJ CJ § 25 CJ CJ § CJ CJ CJ a::> CJ CJ CJ C) CJ (!Z'::) CJ CJ CJ CJ CJ CJ CJ CJ CJ CJ CJ CJ CJ CJ § § g g § § g §; CJ CJ CJ CJ CJ CJ CJ CJ g §...
Page 47 This page intentionally left blank. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart.
Page 48 OVEN PARTS-WORLD CONTROL BOX Operating Position (shown with lid removed) Service Position Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart.
Page 49 OVEN PARTS-WORLD CONTROL BOX � CONTROL PANEL ITEM PART NUMBER DESCRIPTION YOUR PRICE SP 4520-EL Fan Guard / Filter Holder $9.30 XP 4 1 70A-LUI Large User Inferface $ 1 7 1 . 00 XP 4 1 75A-MC $2 1 3 . 80 Oven Control XP 4501 C-EL FPPG Fan EL M3...
Page 50 OVEN PARTS-WORLD CONTROL BOX CONTROL BOX FRONT ITEM PART NUMBER DESCRIPTION YOUR PRICE XA 4 1 1 7- 1 2.5 RPM STD C onv Motor Assy 12.5 RPM STD $305 . 3 0 XP 4 1 5 5 $ 1 5 .70 Sprocket Conveyor Drive IOT Control Box Front information required: •...
Page 51 OVEN PARTS-WORLD CONTROL BOX � CONTROL BOX BACK ITEM PART NUMBER DESCRIPTION YOUR PRICE XP 4305A-90 $96.90 Relay 30A Solid State XP 4305A-90-COV Relay 90A Cover P.O.R XP 4305A-90-HS Relay 90A Heat Sink P.O.R XP 4305A-90-PAD Relay 90A Thermal Pad P.O.R XP 4306A-70 $124.50...
Page 52 OVEN PARTS-WORLD CONTROL BOX CONTROL BOX REAR � ITEM PART NUMBER DESCRIPTION YOUR PRICE HP 2060A Circuit Breaker Exh Fan $52.30 XP 4303A 3 Pole Circuit Breaker EL $83 .90 XP 43 04A Filter EMI 4 Wire $3 0 1 . 00 XP 45 1 5-CB-0.SA 1/2 Amp Circuit Breaker P.O.R...
Page 53: Hood Parts
HOOD PARTS-OVERVIEW Main Canopy Conduit Junction Box Front Shroud Panel End Shroud Panel (size specific) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart.
Page 54 VFD CONTROL BOX VFD Control Box w/Fire Suppression Conduit Junction Box Terminal Strips (TS) Hood Ma chine Control (HMC) Power Supply (PS) VFD Controller (VFD) Time Dela y Rela y (R2) Fire Suppression Rela y (Rl) Hood User Interfa ce (HUI) Circuit Breaker (CB) VFD Control Box (Cover removed) Technical Support US: 888-443-2751...
Page 55 HOOD PARTS-VFD CONTROL BOX VFD WI FIRE SUPPRESION ITEM PART NUMBER DESCRIPTION YOUR PRICE HP-1251 $57.80 Light Assembly HP-2058 Ground Bar 7 PO S $55.70 HP-2060 Circuit Breaker Exhaust Fan $52.30 HP-2067 A-24VDC Relay 8 Pin 3 0A 24 VDC $19.50 $372.00 HP-2070A-MC...
Page 56: Oven Schematics
S BR - - - - �- -- - - _: -- - � �-==+----, r---;== '"" >-l !i �i �i�� r-:=- FUSE ITT"1 � -4+1- �-1---14-l -I-� CNfilml 4A lIIl) Black Bletek >- · White P 1 1 Green White P 1 1 Green...
Page 57 5 BR "\ ---------------------------·· PU i � BR � 4AdmbCN1 1 1 t ([(°3 >-l FUSE Black Black 1 f- Red � ..!!..1. 2J1] Green 6 5 4 3 2 � P1 1 2 1 CN2 I'f-1 White Black , White Black - 1 + 1 Green...
Page 58 � ----- >-l rn � �� CN1� I [ill) � � l!lQJ - � FUSE P 1 1 � • . t jJ :f; ;5- ;::: _rr , it iiii :. -=, P 2 ,- 2 . �==- · ,,. [ll �...
Page 59 4 RR hl ---------------- 4A cl:m:\i cN1 FUSE il l � >-l :!' o: Black Black ..!W.. , .._ 6 5 4 3 2 1 CN2 VVhite .,-1 ..;L � --< Im:] White �n" ..�- fl) """ -0 3 1 2 1,J ..!.
Page 60 �,�m rn � �� -------- � >-l C N 1 ITimJ 1.1.lru � FUSE CN2I ; 1t13l4 1�1� [Ii � I:::.. 1j 2j3j4 j j1j2j3j4j 43 GR1 "d fu O M C 2 OMC1 .,d'D,, � � P 1 0 � �...
Page 61 � � >-l I r:YcN 1 i!�� i1 1 11 � l.!llll (Pu: [ID] FUSE L______J .,if I:::.. 1'::; 5.j � i::r7� l?i�!4b1 !i 1lcN2 '--""4-- ,-----+- 8] PB �r [filllliHiiillill � Grev" [l; f ::- .f f ;;; = = :=::l .L<!lh.
Page 62 161\ RR 169DL � �------------� 1 1 1 >-l �� 615(413(2 : eu} � 4 38 I:::.. 1j2j3j4j j1j2j3j4j 't' t 5 pg � lumJ � 9 OMC1 .----- /"J l{U �---.,..,,BJ "d � 1--i � p 1 0 ; :00: - TiJ l t l...
Page 63 >-l [Tij] P 1 1 � P2 I:::.. "d "d (_ (_ CB4 � P 1 0 1--- -- I 131 P 4 P1 1iJ Shaft End Optional Split Belt 230 V -CCW- � .jca. X P -501 6A-3 P H ---..) °...
Page 64 7\ A !filL§.8 169BL �,�� ----- -----------, im;m >-l C N 1 m � FUSE �� CN2l11!13l41�1yl " 1 Mls l �I IMls l �I 11" I:::.. li:W C B 4 OM C1 PR NO "d \J2GfsV Y P 1 0 � BKNC �...
Page 65 >-l I:::.. C B 4 "d � P4 P1 230 V -CCW- X P -501 6A-3PH Shaft End � .jca. Optional Split Belt ---..) ° 0 :; IN C < 650 �j' z {.) ...J ...J � 37 BK .kd, FLT1 CB 2 �...
Page 66 >-l I:::.. "d CB 4 � " " ' I � ) '61 BK 9' BK � 11 I I -CCW- 230 V L____ Optional Split Belt Shaft End X P-50 1 6A-3PH ==----!I .jca. ---..) TC TC &�I � C �...
Page 67 >-l ITil] "' I'. "� :I � I:::.. "d 31 P """ "" � -CCW- � 230 V .jca. X P -50 1 6A-3P H Shall End Optional Split Belt ---..) ° � z 8 0 :;; IN C < 650 �j' :::i �...
Page 68: Hood Schematics
!4!3! 2 ! 1 ! � :: BK (By In talled � Tf Tl l y ns O N C'? ...- p"' 1 WH/RD 10 RD/BL >-l 1 L 1 230V MUAAPS COM 1 1 & l i3 1 il'i 2 RD/BL 1 1 BK/RD 2 N / L2 230V...
Page 69 [illJIDJ >-l 1 L 1 230V MUAAPS COM 1 1 10 RD/BL 2 N / L2 230V MUAAPS NO 1 2 1 WHIR□ 2 RD/BL 1 1 BK/RD 3 230V 3 PH MUAAPS NC 13 50GR "d I:::.. 1 2 BK 4 230V 3 PH 3 RD/BK Exh APS COM 14...
Page 70 HOOD SCHEMATIC W/OFS-W/OVFD 84 RD/BK 85 WH/BK 86 RD/GR 87 WH/GR 88 RD/BL 89 WH/BL 1 Empty 2 Empty 3 Empty 94 BKHT 4 Empty 5 Hood Lamp 6 Hood Lamp 92 BKHT 91 WHHT 93 BKHT 90 WHHT Lamp, 60W Bulb Lamp, 60W Bulb REC4 Receptacle, Top Oven...
Page 71: Notes
NOTES Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart.
Page 72 XLI Ovens PO Box9090 W ichita, Kansas 67277 US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 www.xltovens.com...

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