Summary of Contents for XLT Ovens X3F3-1832 Series
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For use with the following AVI Gas Hood Versions: Australia (AE) Standard (S) Korea (K) World (W) Standard (S) World (W) GAS40066 SAI Global 2000887 XLT Ovens PO Box 9090 Wichita, Kansas 67277 US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 WEB: www.xltovens.com...
Appliance is not to be cleaned with high pressure water. XLT ovens are certified for use in stacks of up to three (3) units of XLT products. Integration of other manufacturer’s products into an oven stack is not recommended, & voids any warran- ties.
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WARNING & SAFETY INFORMATION Definitions & Symbols A safety instruction (message) includes a “Safety Alert Symbol” & a signal word or phrase such as DANGER, WARNING or CAUTION. Each signal word has the following meaning: Indicates a potentially hazardous situation that, if not avoided, can result in serious injury or death.
The gas, electric, and HVAC utilities must be connected to the oven and installed by locally licensed contractors Failure to contact XLT Ovens prior to contacting a repair company for warranty work voids any and all warranties WHAT IS NOT COVERED: ...
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Warranty – International Rev J Approval Date: 11/01/2016 When purchased through an Authorized International Distributor, XLT warrants Version F Ovens and Version E Hoods to be free from any defect in material and workmanship under normal use. The Authorized International Distributor will repair XLT products during the warranty period. This warranty is extended to the original end user purchaser and is not transferable without prior written consent of the Authorized International Distributor.
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This page intentionally left blank. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
INSTALLATION RESPONSIBILITIES XLT/Service Owner/ Responsibility Company Contractor Site Survey: Verify electric and gas meter/regulator sizes Supply wiring from TS1 #R3, R4, R5 to exhaust fan Supply (1) single phase 230 volt 10 amp circuit from breaker panel to XLT Hood Assembly of new hood per XLT Installation &...
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24 hours may void the opportunity to have the claim re- solved. XLT Ovens wants you to be totally satisfied with every aspect of owning & using your oven & hood. Your feedback, both positive & negative, is very important to us as it helps us un- derstand how to improve our products &...
XLT. In addition, moving equip- ment such as carts and lifting jacks are available to help install and move ovens. Please contact XLT Ovens or your Authorized Distributor for more information. Technical Support US: 888-443-2751...
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OVEN DESCRIPTION Sandwich Door Oven Lid Conveyor Control Box Crumb Tray Front Panel Knob Product Stop Front Panel Locking Swivel Caster Data Plate Control Box Lid Oven Control User Interface Control Panel Chain Guard Document Tray Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN REQUIREMENTS GAS AND ELECTRICAL INLET DIMENSIONS WORLD & AUSTRALIA (230V / 50 Hz) Gas Connection Power Connection Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN REQUIREMENTS All values shown on this page are per each oven Standard (120V/60Hz) - Gas Oven Heating Values & Orifice Sizes Australia (230V/50Hz) - Gas Oven Heating Values & Orifice Sizes Heating Values Orifice Sizes Heating Values Orifice Sizes Oven Model All Fuels Oven Model...
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OVEN REQUIREMENTS Oven Gas Group Natural Gas Propane Gas Gas Group 3B/P (30) 3P (30/37/50) 3B (37) Inlet pressure (mbar) 20 20/25 25 28/30/37/50 28-30/37/50 30/37/50 (1) per burner Number of injectors Fixed Main burner opening size Electric Direct Spark Igniter Ignition BSP 3/4"...
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OVEN REQUIREMENTS Gas Supply Requirements for All Ovens All installations must conform to local building & mechanical codes. NOTE 1. The gas supply shall have a gas meter & regulator large enough to handle ALL of the gas ap- pliances, such as the furnace, water heater, & ovens in operation at the same time. Add up all of the Btu/kw/MJ ratings to determine the total load.
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OVEN REQUIREMENTS A minimum of a 1 1/2 supply line is required. Item # Description ¾ Manual Gas Valve 1-½ Ball Valve ¾ x 3 Nipple 1-½ Pipe Cap 1-½ x 10 Nipple 1-½ x 3 Nipple 1-½ x 5 Nipple 1-½...
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OVEN REQUIREMENTS All values shown this page are per each oven Gas Oven Electrical Requirements Per EACH Oven Standard Australia & World Korea Oven Model Volts AC Amps Hertz Volts AC Amps Hertz Volts AC Watts 1832 2440 220/230/ 3240 50/60 50/60 3255...
OVEN ONLY ROUGH-IN SPECIFICATIONS These ovens are suitable for installation on either combustible or non-combustible floors, and adjacent to either combustible or non-combustible walls. The motor cover is designed to pro- vide the proper clearance to the back of the oven. The minimum side clearances are 6in. / 150mm, measured from the end of the conveyor.
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OVEN ONLY ROUGH-IN SPECIFICATIONS 3.00 [76] 6.00 Gas Manifold [152] Electrical Supply 48.00 [1219] 42.00 [1067] All installations must conform to local building and mechanical codes. It is required that the ovens be placed under a ventilation hood to provide exhaust ventilation and NOTE adequate air supply.
OVEN ASSEMBLY Base Assembly - Single & Double Stack Base Assembly - Triple Stack Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN ASSEMBLY WARNING & SAFETY INFORMATION XLT ovens can easily be moved and stacked with the proper lifting equipment. The use of XLT approved lifting equipment is highly recommended. Contact XLT for more information. These ovens are heavy & can tip or fall causing bodily injury.
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OVEN ASSEMBLY The Lifting Pipe hole, marked for the appropriate oven size, must be installed closest to the control box. NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN ASSEMBLY Stacking the Ovens Failure to engage the Lifting Jacks into the Lifting Pipe properly and completely will result in damage, injury, or death from a falling oven. DANGER Both jacks should be raised in unison, otherwise they may bind and a dangerous ...
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OVEN ASSEMBLY Stacking the Ovens Removing Finger Clips Finger clips for transportation purposes only. Discard once removed. NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
OVEN CONNECTION Physical Location & Spacing Requirements These ovens are suitable for installation on either combustible or non-combustible floors, and adjacent to either combustible or non-combustible walls. The motor cover is designed to pro- vide the proper clearance to the back of the oven. The minimum side clearances are 6in. / 150mm, measured from the end of the conveyor.
The kit does not interfere with any operations or main- tenance. For detailed information regarding fire suppression, see manual XD-9011 Fire Suppression Installation for AVI Hoods and XLT Ovens. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN FIRE SUPPRESSION Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
Requirements vary throughout the country depending upon location. Proper ventilation is the oven owner’s responsibility. The AVI Hood system is designed to meet all requirements for XLT ovens and it is our recommendation that this system be used.
The Oven Initial Start-Up Checklist, found at the end of this manual, must be completed (both sides) at time of installation, signed by the Customer and returned to XLT Ovens and the Au- thorized Distributor to initiate Warranty Policy. If the Start-Up Checklist is not filled out com- pletely and returned to XLT Ovens, then the warranty will not be honored.
OVEN OPERATION This oven is not capable of being safely placed in operation in the event of a power failure. No attempt should be made to operate this oven during power failure. CAUTION Power Button Up/Down Arrows XLT Logo Enter Button Temperature Button Menu Button Belt Speed Button...
OVEN OPERATOR CONTROLS Read and understand steps first. Screens will auto exit if no activity is sensed. Factory Tech Mode To enter Factory Tech Mode press and hold the 2 arrow buttons for 10 seconds. Software Version MC & UI Software Version. Press Down arrow to go to next screen. Image For Reference Only - See XLT For Correct Version.
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OVEN OPERATOR CONTROLS Fuel Type Gas or Electric. Factory default is Gas. To Change press ENTER. Use Up/Down ar- rows and ENTER to accept and advance. Remote Hood Switch Factory default is NO. If there is a Remote Hood Switch installed, then press ENTER and NO flashes.
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OVEN OPERATOR CONTROLS Menu Mode (Optional) Menu Operation 1. To enter Menu Mode press MENU. 2. The number in the lower right hand corner will begin flashing. 3. Scroll through the menus by pressing Up/Down arrows (Max of 12 preset menus). 4.
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OVEN OPERATOR CONTROLS Split Belt Conveyor Time Controls Left Side Right Side Conveyor Belt Conveyor Belt Large User Interface Oven Control Circuit Breakers Fan & Filter Temperature Controls 3270 and 3870 Only Left Side Right Side Burner Burner Large User Interface Oven Control...
OVEN CLEANING Your XLT oven is constructed of stainless steel. Most commercial cleaning agents may be used safely on all stainless steel surfaces. Check application restrictions on product label prior to usage. Observe recommended precautionary and safety measures as dictated by the product manu- facturer.
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OVEN CLEANING Oven must be cool and the electric cord unplugged before any cleaning or maintenance is done. DANGER If the oven is to be removed from its installed location for cleaning or servicing, the following procedure is to be followed: CAUTION 1.
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OVEN CLEANING Opening the Sandwich Door will provide a grip location for removing the Front Panel. Front Panels can weigh up to 75 lbs. [34 kg]. Use caution when lifting. CAUTION Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN CLEANING Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN CLEANING DO NOT spray liquid cleaning agents in the slots and holes in the following loca- tions: Rear of Control Box Underneath Control Box CAUTION Main Fan Motor Cover Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
OVEN MAINTENANCE As with any appliance, periodic maintenance is required. Many factors affect this schedule such as product mix and hours of usage. An example schedule is included. Oven Maintenance Schedule Semi- Daily Weekly Monthly Annual Cleaning Empty Crumb Trays □...
Quantity of toppings XLT ovens can be configured to cook a wide variety of food items. This is accomplished by arranging the fingers to control the baking characteristics. Generally speaking, most cooking is a “bottom up” process. The hot air from the bottom row of fingers has to go through the conveyor (a distance of about 2”...
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OVEN TROUBLESHOOTING Mechanical Function If your oven does not function properly, please verify the following conditions: 1. Verify that the power cord to the oven is connected and/or plugged in if equipped with a plug and receptacle. 2. Check all circuit breakers on the oven control panel and on the back of the control box to en- sure they have not been tripped.
HOOD INSTALLATION Check all local codes prior to installation. Special requirements may be necessary depending upon building material construction. It is the installing contractor’s re- sponsibly to ensure that the structure the hood is to be hung from meets all codes DANGER and can carry the hood weight.
All AVI hoods are available pre-piped for fire suppression, allowing for simple, in-field installations. For fire suppression detailed information see manual XD-9011 Fire Suppression In- stallation for AVI Hoods and XLT Ovens. The AVI hood was designed to conform to the requirements of IMC 2015 or current ver- sion, which is a Type I hood.
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HOOD ROUGH-IN SPECIFICATIONS All structural members, electrical & fire suppression equipment shown for reference only. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
HOOD ELECTRICAL CONNECTIONS VFD Control Box - Standard (120V / 60Hz) Conduit Junction Box Hood Machine Control (HMC) Terminal Strips (TS) Power Supply (PS) VFD Controller (VFD) Hood User Interface (HUI) Fire Suppression Relay (R1) Time Delay Relay (R2) Circuit Breaker (CB) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS Input Power to Lights Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS Input Power to Ovens - Standard (120V / 60Hz) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS Input Power to Ovens - World (230V / 50Hz) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS Input Power to VFD Controller - Standard (120V / 60Hz) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS Input Power to VFD Controller - World (230V / 50Hz) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS Output Power from VFD to Exhaust Fan - Standard (120V / 60Hz) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS Output Power from VFD to Exhaust Fan - World (230V / 50Hz) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS MUA Damper Relays - Single Output - Voltage & Frequency MUA Unit Relay Customer Supplied Power Power Neutral Supply from Breaker Panel 7 Amperes Maximum TS 1 TS 2 Some wiring removed for clarity. See schematic for details. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS MUA Damper Relays - Multiple Output - Voltage & Frequency MUA Unit Relay MUA Unit Relay MUA Unit Relay Customer Supplied Customer Supplied Customer Supplied Power Power Power Power Power Power Neutral Supply from Breaker Panel 7 Amperes Maximum TS 1 TS 2 Some wiring removed for clarity.
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HOOD ELECTRICAL CONNECTIONS World (230V / 50Hz)-W/Air Proving Switches Air Proving Switch Air Proving Switch Exhaust This is a grounding circuit. Do not use line voltage CAUTION Must Remove (3) Jumpers TS 1 TS 2 Some wiring removed for clarity. See schematic for details. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ELECTRICAL CONNECTIONS Fire Alarm Relay - Voltage & Frequency Connect wires from the Junction Box to the Normally Open (NO) contacts in the Fire Suppression cabinet. NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
HOOD ASSEMBLY Prepare Ovens - Remove Lid Screws - Two (2) Only Prepare Ovens - Control Box Closeout Bracket Conveyors have been removed for clarity Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ASSEMBLY Prepare Ovens - Front Shroud Brackets Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ASSEMBLY Prepare Ovens - Bottom Rail Bracket Prepare Ovens - Control Box Side Closeout Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ASSEMBLY Prepare Ovens - Rear Shroud Brackets Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ASSEMBLY Prepare Hood Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ASSEMBLY Lifting Gear Setup AVI hoods can easily be moved and stacked with the proper lifting equipment. The use of XLT approved lifting equipment is highly recommended. Contact XLT for more information. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ASSEMBLY Lifting Jack Setup Inspect cable prior to each use. If cable is frayed or shows signs of excessive wear & tear, DO NOT USE until cable is replaced. Check for smooth operation. The cable should not be pinched & should pass ...
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HOOD ASSEMBLY Stacking Hood on the Ovens Failure to engage the Lifting Jacks into the Lifting Pipe properly and completely will result in damage, injury, or death from a falling hood. DANGER Both jacks should be raised in unison, otherwise they may bind and a dangerous ...
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HOOD ASSEMBLY Hang Hood From Ceiling Joists Hood Must Be Suspended From Ceiling Joists DANGER All thread provided by others 69 5/8 +/- 1/8 [1768 +/- 3 This measurement is from the finished floor to the bottom of the suspended hood. NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ASSEMBLY Install Grease Trays, Light Bulbs & Covers, and Grease Filters Filter Block Off to be Grease Filters over Grease Tray Grease Tray Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ASSEMBLY Install Shroud Hanging Brackets Parts Removed For Clarity Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ASSEMBLY Install Corner Posts Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ASSEMBLY Install Bottom Rails Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ASSEMBLY Install Control Box Upper Closeout If installing a 70” model, the same will apply for the LH side of ovens. NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ASSEMBLY Install Shroud Panels - Front and Ends Install Take-Off Trays Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD ASSEMBLY Install Back Shroud Panel If installing a 70” model, refer to page 74 NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
All hoods are outfitted with three (3) switch relocation receptacles, regardless of how many XLT Ovens are installed. For a single oven use “Top” location. For a double stack use “Top” lo- cation for upper oven and “Bottom” location for lower oven, leaving “Middle” location open.
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HOOD CONNECTION Connect Hood Relocation Cord Assembly Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
The Initial Start-Up Checklist must be completed at time of installation, signed by the Cus- tomer and returned to XLT Ovens to initiate Warranty Policy. The VFD controller is adjusted at the factory to the values displayed in the chart below.
Alarm Mute Error Information Oven Buttons When XLT Ovens are outfitted with a XLT Hood and the receptacles unplugged from the wall and plugged into the hood., the main switch on the oven is disabled and no NOTE longer operates. The Hood User Interface (HUI) on the XLT Hood overrides the oven switch.
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HOOD OPERATOR CONTROLS Factory Tech Mode 1. To enter Factory Tech Mode press and hold 2 butons <HOOD LIGHT> and <XLT LOGO> for 10 sec. to enter. 2. Displays will show message for 3 sec. and beep, auto-advance. Software Version MC &...
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HOOD OPERATOR CONTROLS VFD Exhaust Fan Default YES. Some hoods without VFD, This will not be used. ENTER to accept and advance. Oven Quantity Set quantity of ovens (1, 2, 3). Default is 2. ENTER to highlight value, arrows to change, ENTER to accept and advance.
HOOD VALANCE KIT (OPTIONAL) The valance kit size is determined by AVI Hood size & distance from the finished floor to the installed drop ceiling height. The valance kit screws directly to the AVI Hood & does not re- quire any structural support. The plastic coating must be removed from all parts prior to installa- tion.
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HOOD VALANCE KIT (OPTIONAL) Install Valance Brackets Install Front & Back Panels Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD VALANCE KIT (OPTIONAL) Install Corner Panels Install End Panels Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
HOOD CLEANING Your AVI hood is constructed of stainless and aluminized steel. Check application restric- tions on product label prior to usage. Observe recommended precautionary and safety measures as dictated by the product manufacturer. Do not use abrasive or caustic cleaners. Abrasive pads will scratch stainless steel surfaces. Areas with heavy buildup should be sprayed and allowed to soak for up to 5 minutes prior to wip- ing clean.
APPENDIX A Product Certifications and Applicable Codes Standard XLT Oven Certifications ¹: XLT Gas Ovens: 1. ANSI Z8311-2007/CSA 1.8-2007 Standard for Gas Food Service Equipment 2. ANSI /NSF 4-2014e Sanitation for Commercial Cooking Rethermalization & Powered Hot Food Holding & Transportation Equipment XLT Electric Ovens: 1.
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1. Meets KGS-AB338 Facility/Technical/Inspection Code For Manufacture of Commercial Gas Burning Appliances. ¹ The noted certifications for XLT ovens and AVI Hood are performed and documented by Intertek Testing Services NA Inc. 165 Main Street, Cortland, NY 13045. Intertek is a nationally and internationally certified testing and accreditation agency.
Oven Initial Start-up Checklist - Remove & Return to XLT Ovens XLT Ovens Step 1 : Fill out all information and print legibly PO Box 9090 Wichita, KS 67277 Start-Up Information FAX: 316-943-2769 Date of Start-Up: ________________________________________ Start-Up by: ____________________________________________ ...
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Oven Initial Start-up Checklist - Remove & Return to XLT Ovens NOTE: Take off front panel and remove finger clips (steps 1-3, page 29). Check for proper installation and placement of return air/end loss plates (step 6, page 42). Step 2 : Place 1 control box in service position.
Hood Initial Start-up Checklist - Remove & Return to XLT Ovens XLT Ovens Step 1 : Fill out all information and print legibly PO Box 9090 Wichita, KS 67277 Installer Information FAX: 316-943-2769 Date of installation: _____________________________ ...
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TYPICAL STORE INSTALLATION Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...