Summary of Contents for XLT Ovens SmartSolution 1832
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For use with the following XLT Gas Oven Versions: For use with the following XLT Gas Hood Versions: Korea (K) Standard (S) Standard (S) World (W) World (W) 2000887 XLT Ovens PO Box 9090 Original Instructions Wichita, Kansas 67277 US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 WEB: www.xltovens.com...
WARNING & SAFETY INFORMATION Post in a prominent location instructions to be followed in the event you smell gas. This information can be obtained by consulting your local gas supplier. WARNING FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids on the vi- cinity of this or any other appliance WARNING Improper installation, adjustment, alteration, service or maintenance can...
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WARNING & SAFETY INFORMATION Definitions & Symbols A safety instruction (message) includes a “Safety Alert Symbol” & a signal word or phrase such as DANGER, WARNING or CAUTION. Each signal word has the following meaning: Indicates a potentially hazardous situation that, if not avoided, can result in serious injury or death.
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Appliance is not to be cleaned with high pressure water. XLT ovens are certified for use in stacks of up to four (4) units of XLT products. Integration of other manufacturer’s products into an oven stack is not recommended, & voids any warran- ties.
GENERAL This manual, which contains an illustrated parts breakdown, has been prepared as an aid in understanding how the unit operates, how to diagnose problems, and order parts for the equipment. All of the parts, listed in the parts breakdown, are manufactured with the same precision as the original equipment.
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GENERAL Save this Manual This document is the property of the owner of this equipment. XLT reserves the right to make changes in design & specifications, and/or make additions to or improvements to its product without imposing any obligations upon itself to install them in products previously manufactured.
Warranty – US and Canada Rev J Approval Date: 10/16/2019 XLT warrants Version H ovens manufactured after October 16, 2019 to be free from any defect in material and workmanship under normal use for seven (7) years from the date of original purchase by the end user, and further warrants main fan blades, conveyor shafts, and conveyor bearings for ten (10) years.
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Warranty – International Rev L Approval Date: 06/01/2020 XLT warrants Version H ovens manufactured after October 16, 2019 to be free from any defect in material and workmanship under normal use for five (5) years from the date of original purchase by the end user, and further warrants main fan blades, conveyor shafts, and conveyor bearings for ten (10) years.
INSTALLATION RESPONSIBILITIES Owner/ Responsibility Service Company Contractor Site Survey: Verify electric and gas meter/regulator sizes Supply wiring from TS1 #R3, R4, R5 to exhaust fan Supply (1) single phase 230 volt 10 amp circuit from breaker panel to XLT Hood Assembly of new hood per XLT Installation &...
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This page is intentionally left blank. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
OVEN THEORY OF OPERATION Legend from electrical schematics: Alarm, Ignition Motor, FPPG Thermocouple Capacitor Oven Machine Control Terminal Strip Circuit Breaker Power Supply Oven Fan Motor Frequency Current Sensor Pick-Up Drive Power Filter, EMI Oven Fan Motor Relay Gas Valve ON/OFF Flame Sense Proving Relay Gas Valve HI/LOW...
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OVEN THEORY OF OPERATION Switch (S2) on Oven Fan Motor (M1). The IC then starts the trial for ignition. The OMC P11-1 will also send low voltage to the R1 or the Oven Fan Motor Relay (VFD World, Korea, and Aus- tralia Only).
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OVEN THEORY OF OPERATION 1) P1 1) Alarm (Australian and Korean models only) 2) +24 VDC In 3) Not Used-Manual Reset 4) Call For Heat 5) Ground In 6) +24 VDC Sent To V1 7) Not Used-Digital Output 8) Not Used 9) Burner Ground 10) Signal Wire To Flame Sensor 2) P2- Not Used...
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OVEN THEORY OF OPERATION 1) P1- Not Used 2) P2- RS-485 Cable To OMC1 1) +5V 2) 485- 3) 485+ 4) Ground 3) P3- RS-485 Cable To OMC2 1) +5V 2) 485- 3) 485+ 4) Ground 4) P5- Ground 5) P17- Elan Programming LUI - The Large User Interface (LUI) is powered by the OMC by the RS 485 cable.
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OVEN THEORY OF OPERATION M2 - The Conveyor Motor is a brushless 24 VDC gear motor. The motor receives current from the OMC through three (3) wires; 1) A black or “W” phase, 2) a white or “V” phase, and 3) a red or “U”...
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OVEN THEORY OF OPERATION 1) CN2- 24VDC 1) +24 VDC Main Power To OMC 2) +24 VDC 3) -24 VDC Ground To IC 4) -24 VDC Ground To TS2 2) CN1- Line Voltage 1) Neutral 2) Not Used 3) Line Voltage PS - The Power Supply rectifies line voltage to 24 VDC, and supplies power to the OMC, IC, FS, and S2.
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OVEN THEORY OF OPERATION 1) COM– Line Voltage 2) N.O.- Switched Line Voltage 3) L2- High Limit Power 4) L1- High Limit Power 5) RTD S3 - World Ovens- The High Limit Switch is an electronic, SPST switch. Its purpose is to provide fail safe operation.
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OVEN THEORY OF OPERATION V3 - The shut-off valve is only in the Australia Control box. When M1 is receiving power from the VFD, the relay at VFD-R1 closes sending +24 VDC to V3. Which opens the valve. 1) Incoming Power 1) Neutral (L1) 2) Line Voltage (L2) 3) Not Used (L3)
HOOD THEORY OF OPERATION (STD W/FS) Legend from electrical schematics: Circuit Breaker Motor, Cooling Fan Switch Hood Machine Control Power Supply Switch Relocation Cord Hood User Interface Fire Suppression Relay Terminal Strip Lamp Fire Suppression Time Delay Variable Frequency Drive Motor, Exhaust Fan Relay Motor, Cooling Fan...
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HOOD THEORY OF OPERATION (STD W/FS) Part 2: CB - Circuit Breakers are used to protect electrical components. If a CB is tripped, eliminate the cause and press the front to reset. 1) P1- Dampers 5) P9- Power 1) MUA Top 1) +24 VDC Power 2) Not Used Supply CN2-1...
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HOOD THEORY OF OPERATION (STD W/FS) XLT Logo Exhaust Fan Speed Oven Off (Outline) Exhaust Fan On Oven On (Filled) Hood Lights Alarm Mute Error Information Oven Buttons HUI - Hood User Interface contains the factory settings so that the hood will operate with the cor- rect hertz when the correct oven size and number of ovens are selected.
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HOOD THEORY OF OPERATION (STD W/FS) 1) CN2- 24VDC 1) +24 VDC Power To HMC 2) +24 VDC Power to Fire Suppression 3) +24 VDC Power to Cooling Fans 4) -24 VDC Power To HMC 5) -24 VDC Ground 6) Not Used 2) CN1- Line Voltage 1) Neutral 2) Not Used...
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HOOD THEORY OF OPERATION (STD W/FS) 1) Incoming Power 1) Neutral 2) Line Voltage 3) Not Used 4) Ground 2) Not Used-VFD Relay 3) Digital Inputs 1) Stop Function 2) Start / Run 3) Not Used 4) COM To TS2 5) Not Used 6) Not Used 4) Exhaust Fan Power...
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This page intentionally left blank. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
OVEN TROUBLESHOOTING Mechanical Function If your oven does not function properly, please verify the following conditions: 1. Verify that the power cord to the oven is connected and/or plugged in if equipped with a plug and receptacle. 2. Check all circuit breakers on the oven control panel and on the back of the control box to en- sure they have not been tripped.
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OVEN TROUBLESHOOTING LUI Service Error Codes Display Alarm MC LED Error Determination Troubleshooting Alarm LED on. Flash HEAT Temp Sensor Error, Open or Short. Perform A Hard Reset. If Error Still Exists, Oven Probe LED. All other LED's operate Temp <40F (4C) or >700F (371C) Contact XLT.
HOOD TROUBLESHOOTING Removing the hood VFD cover panel exposes high voltage. Proceed with caution and read the following instructions carefully. HIGH VOLTAGE Initial troubleshooting of the hood: 1. Remove panel covering VFD to check and see if the circuit breaker is tripped. 2.
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HOOD TROUBLESHOOTING The VFD has internal diagnostics, and may show the following ERROR codes: F004 DC bus voltage fell below minimum value. F005 DC bus voltage exceeded maximum value. F007 Motor Overload. F008 Heat sink Over Temp. ...
OVEN SERVICE PROCEDURES Large User Interface Programming Procedure Read the entire instruction before programming. ENTER Used to select and save parameters. Increases the setting of the selected param- eter. DOWN Decrease the setting of the selected param- eter. To enter factory tech mode press both UP and DOWN button simultaneously for ten (10) seconds and the following parameters will be displayed: *Displays will auto-exit programming screens af- ter five (5) seconds of no activity.
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OVEN SERVICE PROCEDURES Conveyor Speed Settings Read the entire instruction before programming. ENTER Used to select and save parameters. HIDDEN Behind the XLT is a hidden button. This is used along with the up and down button to access the programming mode. Increases the setting of the selected pa- rameter.
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OVEN SERVICE PROCEDURES Directional Change of the Conveyor Belt The conveyor belt is non-directional. This means there is NO physical change of the belt when wanting to change direction. To change the direction: STANDARD BELT 1. Enter Factory Tech Mode by pressing and holding the two (2) arrow buttons for ten (10) seconds.
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OVEN SERVICE PROCEDURES Invertek VFD (World) Programming Procedure Read the entire instruction before programming. START When in keypad mode, used to Start a stopped drive or to reverse the direction of rotation if bi -directional keypad mode is enabled. Used to increase speed in real-time mode or to increase parameter values in parameter edit mode.
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OVEN SERVICE PROCEDURES Read the entire instruction before programming. Programming Instructions For Lower Than 60 Hz 1. Press and hold NAVIGATE for > 2 seconds. 2. Press UP Arrow until (P-38) is displayed and press NAVIGATE. 3. Press DOWN Arrow until (0) is displayed and press NAVIGATE to save and return to parame- ter menu.
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OVEN SERVICE PROCEDURES On-Off Valve Adjustment Procedure Gas Oven Fuel Pressure Requirements Inlet Pressure Range Manifold Pressure Standard, World, Australia and New Zealand Korea Oven Models Natural Gas LP Gas Natural Gas LP Gas Natural Gas LP Gas mbar mbar W/C mbar kPa W/C mbar kPa 6-14 15-35...
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OVEN SERVICE PROCEDURES On-Off Valve Adjustment Procedure Check High Bias Pressure: Loosen adjustment screw one (1) full turn counter-clockwise (Figure 3) Connect Manometer to this test port Turn the LUI to on position and wait for burner to light (up to 30 seconds) Figure 3 ...
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OVEN SERVICE PROCEDURES Air Shutter Settings - Original Shutter Optical Flame Sensor Recommended Burner Shutter Settings All Oven Models Natural Gas LP Gas Standard Shutter New Installation– The shutter has been set at the factory. This should not need adjust- ed.
HOOD SERVICE PROCEDURES Allen Bradley Power Flex 4M Restoring XLT Hood Defaults Read the entire instruction before programming. To reset VFD settings change P112 to one (1) . The VFD will reset to factory default settings. To cycle power, turn circuit breaker off and on and the HMC will load the factory parameters into the VFD.
PARTS ORDERING How To Order Parts Have all information ready when calling XLT. Below is a list of information that is required for all orders. At the bottom of the Bill of Materials (BOM) on the following parts overview pages are additional requirements needed depending on your parts order.
OVEN PARTS - OVERVIEW Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN PARTS - FRONT PANEL Individuals with pacemakers or internal medical devices should not handle strong rare-earth magnets. These magnets are found in the sandwich door assembly. WARNING All Components From This Page FRONT PANEL ITEM PART NUMBER DESCRIPTION YOUR PRICE XA 6400 Front Panel P.O.R.
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OVEN PARTS - FRONT PANEL EXTENDED FRONT PANEL ITEM PART NUMBER DESCRIPTION YOUR PRICE XA 6700 Extended Front Panel P.O.R. Front Panel information required: Size of Oven Short or Long Sandwich Door or No Door Stainless, Wood, or Painted Handle Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN PARTS - BACK WALL BACK WALL - STANDARD ITEM PART NUMBER DESCRIPTION YOUR PRICE XA 5001 Back Wall Assembly P.O.R. XA 5009-75 Oven Fan Motor M1 $283.20 XA 5121 Motor Cover Assembly GAS P.O.R. XA 5200 Fan Blade P.O.R. BACK WALL - WORLD ITEM PART NUMBER...
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OVEN PARTS - BACK WALL Installed Fan Height 1832 and 2440 only 2336 only 9 1/16” 8 1/16” [231] [205] All other models 11 3/8” [289] NOTE: All dimensions in inches [millimeters], ± 1/4 [6], unless otherwise noted. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN PARTS - CONVEYOR Standard Belt CONVEYOR ITEM PART NUMBER DESCRIPTION YOUR PRICE XA 7000 Conveyor Assembly Complete P.O.R. XA 7200 Conveyor Bearing Assembly P.O.R. XM 4006 Chain Guard Lower P.O.R. XM 7301 Conveyor Shaft Idle P.O.R. XM 7302 Conveyor Shaft Drive P.O.R.
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OVEN PARTS - CONVEYOR Split Belt CONVEYOR ITEM PART NUMBER DESCRIPTION YOUR PRICE XA 7000 Conveyor Assembly Complete P.O.R. XA 7200 Conveyor Bearing Assembly P.O.R. XM 4006 Chain Guard Lower P.O.R. XM 7303 Conveyor Shaft Idle P.O.R. XM 7304 Conveyor Shaft Drive SB INSIDE P.O.R.
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OVEN PARTS - BASE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN PARTS - BASE BASE ITEM PART NUMBER DESCRIPTION YOUR PRICE XA 1001 Base Assembly Bare P.O.R. XM 1003-15 Base Leg $65.40 XM 1006 Side Leg Angle P.O.R. XM 1007 Front/Back Leg Angle P.O.R. XM 1008 Bolster Plate $11.50 XM 1010 Oven Lid P.O.R.
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OVEN PARTS - FINGER GROUP All Components From This Page Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN PARTS - FINGER GROUP FINGERS ITEM PART NUMBER DESCRIPTION YOUR PRICE XA 8Hxxxx Finger Group Assembly P.O.R. XA 8001-B Finger Body Bottom P.O.R. XA 8001-T Finger Body Top P.O.R. XM 8004 Finger Inner Plate Perforated P.O.R. XM 8024 Return Air Plate P.O.R.
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OVEN PARTS - CONTROL BOX FRONT Standard Belt CONTROL BOX FRONT ITEM PART NUMBER DESCRIPTION YOUR PRICE XA 4117-12.5 RPM STD Conveyor Motor 12.5 RPM Standard M2 $305.30 XP 4155 Sprocket Conveyor Drive 10T $15.70 Control Box Front information required: Size of Oven Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN PARTS - CONTROL BOX FRONT Split Belt CONTROL BOX FRONT ITEM PART NUMBER DESCRIPTION YOUR PRICE XA 4117-12.5 RPM SB Conveyor Motor 12.5 RPM Split M2 $305.30 XA 4117-12.5 RPM ST Conveyor Motor 12.5 RPM Standard M2 $305.30 XP 4155 Sprocket Conveyor Drive 10T $15.70 Control Box Front information required:...
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OVEN PARTS - SPARK FS/SI Assembly BURNER ITEM PART NUMBER DESCRIPTION YOUR PRICE XA 4203-DI-SQ Spark Rod SR $52.90 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN PARTS - GAS CONVERSION Gas Conversion Kits NATURAL GAS VALVE ITEM PART NUMBER DESCRIPTION YOUR PRICE SP 9910-QF-NAT Natural Gas Conversion Kit $18.90 Gas Valve information required: Size of Oven PROPANE VALVE ITEM PART NUMBER DESCRIPTION YOUR PRICE SP 9910-QF-LPG LPG Conversion Kit $18.90 Gas Valve information required:...
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OVEN PARTS - STANDARD CONTROL BOX Operating Position (shown with lid removed) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN PARTS - STANDARD CONTROL BOX Service Position Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN PARTS - STANDARD CONTROL BOX CONTROL PANEL ITEM PART NUMBER DESCRIPTION YOUR PRICE SP 4520-GA Fan Guard / Filter Repl Kit GAS $5.60 XP 4170-LUI Large User Interface LUI $171.00 XP 4175-MC Oven Machine Control OMC $213.00 XP 4501-GA FPPG Fan Standard M3 $25.00 XP 4515-CB...
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OVEN PARTS - STANDARD CONTROL BOX CONTROL BOX INTERIOR ITEM PART NUMBER DESCRIPTION YOUR PRICE HP 2067-24VDC Oven Fan Motor Relay R1 $19.50 XH 4211-DC UV Flame Sensor Wire Plug $12.25 XP 4207-DI-N/P Gas Valve V1-V2 $136.90 XP 4210-UV-DC Flame Sensor FS $109.00 XP 4310 Current Sensor CS...
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OVEN PARTS - STANDARD CONTROL BOX CONTROL BOX REAR ITEM PART NUMBER DESCRIPTION YOUR PRICE XA 9301-S Power Cord Assembly $28.40 XP 4515-CB-15A 15 Amp Circuit Breaker CB $6.95 Control Box Rear information required: Size of Oven Circuit Breaker amp rating Voltage Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN PARTS - WORLD CONTROL BOX Operating Position (shown with lid removed) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN PARTS - WORLD CONTROL BOX Service Position Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN PARTS - WORLD CONTROL BOX CONTROL PANEL ITEM PART NUMBER DESCRIPTION YOUR PRICE SP 4520-GA Fan Guard / Filter Repl Kit GAS $5.60 XP 4170-LUI Large User Interface LUI $171.00 XP 4175-MC Oven Machine Control OMC $213.80 XP 4501-GA FPPG Fan Standard M3 $25.00 XP 4515-CB...
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OVEN PARTS - WORLD CONTROL BOX CONTROL BOX INTERIOR ITEM PART NUMBER DESCRIPTION YOUR PRICE XH 4211-DC UV Flame Sensor Wire Plug $12.25 XP 4207-DI-N/P Gas Valve V1-V2 $136.90 XP 4210-UV-DC Flame Sensor FS $109.00 XP 4509-90 Thermocouple Type K 39 TC $41.80 XP 4510-90 Thermocouple Type K 90 TC...
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OVEN PARTS - WORLD CONTROL BOX CONTROL BOX REAR ITEM PART NUMBER DESCRIPTION YOUR PRICE XM 9303 Power Inlet Box Cover $11.70 XP 4313 EMI Power Filter FLT1 $306.80 XP 4515-CB-0.5A 1/2 Amp Circuit Breaker CB $7.30 XP 4515-CB-10A 10 Amp Circuit Breaker CB $6.95 XP 4702-03-W Terminal Strip 3 Pole TS...
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OVEN PARTS - WORLD CONTROL BOX NON VFD Operating Position (shown with lid removed) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN PARTS - WORLD CONTROL BOX NON VFD Service Position Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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OVEN PARTS - WORLD CONTROL BOX NON VFD CONTROL PANEL ITEM PART NUMBER DESCRIPTION YOUR PRICE SP 4520-GA Fan Guard / Filter Repl Kit GAS $5.60 XP 4170-LUI Large User Interface LUI $171.00 XP 4175-MC Oven Machine Control OMC $213.80 XP 4501-GA FPPG Fan Standard M3 $25.00...
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OVEN PARTS - WORLD CONTROL BOX NON VFD 6 7 8 CONTROL BOX INTERIOR ITEM PART NUMBER DESCRIPTION YOUR PRICE HP 2067-24VDC Oven Fan Motor Relay R1 $19.50 XH 4211-DC UV Flame Sensor Wire Plug $12.25 XP 4207-DI-N/P Gas Valve V1-V2 $136.90 XP 4210-UV-DC Flame Sensor FS...
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OVEN PARTS - WORLD CONTROL BOX NON VFD CONTROL BOX REAR ITEM PART NUMBER DESCRIPTION YOUR PRICE XM 9303 Power Inlet Box Cover $11.70 XP 4320 EMI Power Filter FLT1 $26.12 XP 4515-CB-0.5A 1/2 Amp Circuit Breaker CB $7.30 XP 4515-CB-10A 10 Amp Circuit Breaker CB $6.95 XP 4702-03-W...
HOOD PARTS - OVERVIEW Fire Suppression Piping (FS) Main Canopy Conduit Junction Box Control Box Hood User Interface Front Shroud Panel End Shroud Panel (size specific) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD PARTS - VFD CONTROL BOX VFD Control Box w/Fire Suppression Conduit Junction Box Terminal Strips (TS) Hood Machine Control (HMC) Power Supply (PS) VFD Controller (VFD) Time Delay Relay (R2) Fire Suppression Relay (R1) Hood User Interface (HUI) Circuit Breaker (CB) VFD Control Box (Cover removed) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
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HOOD PARTS - VFD CONTROL BOX VFD W/ FIRE SUPPRESION ITEM PART NUMBER DESCRIPTION YOUR PRICE HP 1251 Lamp Assembly LT1-LT2 $57.80 HP 2058 Ground Bar 7 POS $55.70 HP 2060 Circuit Breaker CB $52.30 HP 2067-24VDC Fire Suppression Relay R1 $19.50 HP 2070-MC Hood Machine Control HMC...
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