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XLT Ovens H3E-1832 Series Installation & Operation Manual

Gas oven & hood
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XLT Gas Oven & XLT Hood
Installation & Operation Manual
Read This Manual Before Using This Appliance.
Current versions of this manual, Technical/Rough-In Specifications, Parts & Service Manual, Fire
Suppression Installation, Architectural Drawings, & a list of International Authorized Distributors
For use with the following XLT Gas Oven Versions:
Standard (S)
H
Original Instructions
US: 888-443-2751 FAX: 316-943-2769
are available at:
www.xltovens.com
For use with the following XLT Gas Hood Versions:
Standard (S)
2000887
XLT Ovens
PO Box 9090
Wichita, Kansas 67277
INTL: 316-943-2751
XD 9004A
SHHE
01/02/2020
E
WEB:
www.xltovens.com

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Summary of Contents for XLT Ovens H3E-1832 Series

  • Page 1 For use with the following XLT Gas Hood Versions: For use with the following XLT Gas Oven Versions: Standard (S) Standard (S) 2000887 Original Instructions XLT Ovens PO Box 9090 Wichita, Kansas 67277 US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 WEB:...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Warning & Safety Information..................... 3 Warranty ............................6 Installation Responsibilities ......................8 Receiving & Inspection ........................ 9 Oven Description ........................10 Oven Crate Dimensions......................13 Oven Dimensions & Weights ..................... 14 Oven Requirements ........................18 Oven Only Rough-In Specifications ..................24 Oven Assembly ..........................

  • Page 3: Warning & Safety Information

    WARNING & SAFETY INFORMATION Definitions & Symbols A safety instruction (message) includes a “Safety Alert Symbol” & a signal word or phrase such as DANGER, WARNING or CAUTION. Each signal word has the following meaning: Indicates a potentially hazardous situation that, if not avoided, will result in serious injury or death.
  • Page 4 WARNING & SAFETY INFORMATION SAFETY DEPENDS ON YOU This appliance is for professional use by qualified personnel. This appliance must be installed by qualified persons in accordance with the regulations in force. This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health in the room in which it is installed.
  • Page 5 Appliance is not to be cleaned with high pressure water.  XLT ovens are certified for use in stacks of up to four (4) units of XLT products. Integration  of other manufacturer’s products into an oven stack is not recommended, & voids any warran- ties.

  • Page 6: Warranty

    Warranty – US and Canada Rev J Approval Date: 10/16/2019 XLT warrants Version H ovens manufactured after October 16, 2019 to be free from any defect in materi- al and workmanship under normal use for seven (7) years from the date of original purchase by the end user, and further warrants main fan blades, conveyor shafts, and conveyor bearings for ten (10) years.
  • Page 7 This page intentionally left blank. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 8: Installation Responsibilities

    INSTALLATION RESPONSIBILITIES Service Owner/ Responsibility Company Contractor Site Survey: Verify electric and gas meter/regulator sizes Supply wiring from TS1 #R3, R4, R5 to exhaust fan Supply (1) single phase 230 volt 10 amp circuit from breaker panel to XLT Hood Assembly of new hood per XLT Installation &...

  • Page 9: Receiving & Inspection

    This document is the property of the owner of this equipment. XLT Ovens reserves the right to make changes in design & specifications, and/or make ad- ditions to or improvements to its product without imposing any obligations upon itself to install them in products previously manufactured.

  • Page 10: Oven Description

    OVEN DESCRIPTION This manual covers the following XLT Oven & Hood models: Ovens Hoods Standard H3E-1832-xxxxx H3E-2440-xxxxx X3G-3240-xxxxx X3G-3240-xxxxx-HP H3E-3240-xxxxx X3G-3255-xxxxx X3G-3255-xxxxx-HP H3E-3255-xxxxx X3G-4455-1B-xxxxx X3G-4455-1B-xxxxx-HP H3E-3855-xxxxx X3G-3270-1B-xxxxx X3G-3270-1B-xxxxx-HP H3E-3270-xxxxx H3E-3870-xxxxx The first two (2) digits of the model number after the dash represent the conveyor width and the last two digits indicate the bake chamber length.
  • Page 11 OVEN DESCRIPTION Sandwich Door Oven Lid Conveyor Flap Conveyor Control Box Crumb Tray Front Panel Knob Locking Front Panel Product Stop Swivel Caster Data Plate Control Box Lid Oven Control User Interface Chain Guard Control Panel Manual Drawer Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 12 This page is intentionally left blank. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 13: Oven Crate Dimensions

    OVEN CRATE DIMENSIONS DOMESTIC WOOD CRATES Domestic Wood Crate Dimensions Gas Oven Oven Model Z (With Oven) 85 3/4 31 3/4 17 1/4 73 3/4 3240 [2178] [806] [438] [1873] 115 3/4 31 3/4 17 1/4 73 3/4 3255 [2940] [806] [438] [1873]...

  • Page 14: Oven Dimensions & Weights

    OVEN DIMENSIONS & WEIGHTS SINGLE STACK SINGLE OVEN WEIGHT OVEN 61 5/6 78 2/9 75 1/4 3240 [813] [1016] [1570] [1987] [1911] [1092] [813] [275] 61 1/2 90 1/4 3255 [813] [1397] [1562] [2362] [2292] [1092] [813] [323] 73 1/2 90 1/4 4455-1B [1118]...
  • Page 15 OVEN DIMENSIONS & WEIGHTS DOUBLE STACK DOUBLE OVEN WEIGHT STACK 1082 61 1/2 78 1/4 75 1/4 62 3/4 3240 [1562] [1988] [1911] [813] [1016] [1594] [813] [1321] [491] 1276 61 1/2 90 1/4 62 3/4 3255 [1562] [2362] [2292] [813] [1397] [1594]...
  • Page 16 OVEN DIMENSIONS & WEIGHTS TRIPLE STACK TRIPLE OVEN WEIGHT STACK 1521 61 1/2 78 1/4 75 1/4 3240 [1562] [1988] [1911] [813] [1016] [1727] [432] [940] [1448] [690] 1795 61 1/2 90 1/4 3255 [1562] [2362] [2292] [813] [1397] [1727] [433] [941] [1448]...
  • Page 17 OVEN DIMENSIONS & WEIGHTS QUAD STACK QUAD OVEN WEIGHT OVEN 2197 61 1/2 78 1/4 75 1/4 12 3/4 3240 [1562] [1988] [1911] [813] [1016] [324] [832] [1340] [1848] [2134] [997] 2574 61 1/2 90 1/4 12 3/4 3255 [1562] [2362] [2292] [813]...

  • Page 18: Oven Requirements

    OVEN REQUIREMENTS All values shown on this page are per each oven Standard (120V/60Hz) - Gas Oven Heating Values & Orifice Sizes Heating Values Orifice Sizes Oven Model All Fuels BTU/HR Inches Inches 95,000 3240 0.170 4.32 0.104 2.64 125,000 3240-HP 0.196 4.47...
  • Page 19 OVEN REQUIREMENTS Gas Matrix by Country Natural Gas (8.75 mbar manifold) LP Gas (25 mbar manifold) Country Symbol 2ELL 3B/P Austria Belgium Bulgaria Croatia Cyprus Czech Republic Denmark Estonia Finland France Germany Greece Hungary Iceland Ireland Italy Latvia Lithuania Luxembourg Malta Netherlands Norway...
  • Page 20 OVEN REQUIREMENTS Gas Supply Requirements for All Ovens All installations must conform to local building & mechanical codes. NOTE 1. The gas supply shall have a gas meter and regulator large enough to handle ALL of the gas appliances, such as the furnace, water heater, & ovens in operation at the same time. Add up all of the Btu/kw/MJ ratings to determine the total load.
  • Page 21 OVEN REQUIREMENTS A minimum of a 1 1/2” supply line is required.  Description Item# 3/4 Manual Cas Valve 1-1/2 Ball Valve 3/4 x 3 Nipple 1-1/2 Pipe Cap 1-1/2 x 10 Nipple 1-1/2 x 3 Nipple 1-1/2 x 5 Nipple 1-1/2 Tee 2-1/2x 3/4 x 1-1/2 Reducing Tee 1-1/2 x 3/4 Reducing Elbow...
  • Page 22 OVEN REQUIREMENTS All values shown this page are per each oven Gas Oven Electrical Requirements Per EACH Oven Standard Oven Model Volts AC Amps Hertz 3240 3255 4455-1B 50/60 VAC 1Φ 3270-1B *All HP Models Included FOR EACH OVEN: A separate 20A circuit breaker must be provided for each oven deck. ...
  • Page 23 This page is intentionally left blank. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 24: Oven Only Rough-In Specifications

    OVEN ONLY ROUGH-IN SPECIFICATIONS These ovens are suitable for installation on either combustible or non-combustible floors, and adjacent to either combustible or non-combustible walls. The motor cover is designed to pro- vide the proper clearance to the back of the oven. The minimum side clearances are 3in/76mm, measured from the back of the oven and 6in/152mm from the end of the conveyor.
  • Page 25 OVEN ONLY ROUGH-IN SPECIFICATIONS Incoming gas line MUST go beside the oven on the control box side. NOTE Electrical Panel 3.00 Gas Manifold [76] 6.00 [152] Electrical Supply 48.00 42.00 [1219] [1067] Acceptable Installation Utilities must be easily accessible when the ovens are in the installed position. Do not install utilities behind the ovens.

  • Page 26: Oven Assembly

    OVEN ASSEMBLY WARNING & SAFETY INFORMATION XLT ovens can easily be moved and stacked with the proper lifting equipment. The use of XLT approved lifting equipment is highly recommended. Contact XLT for more information. These ovens are heavy & can tip or fall causing bodily injury.
  • Page 27 OVEN ASSEMBLY Base Assembly - Single & Double Stack Base Assembly - Triple Stack Base Assembly - Quad Stack Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 28 OVEN ASSEMBLY Read and understand the next three (3) pages first. They illustrate how to stack the ovens safely. The Lifting Pipe hole, marked for the appropriate oven size, must be installed closest to the control box. NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 29 OVEN ASSEMBLY The folding leg of the tripod must be positioned outward from the oven NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 30 OVEN ASSEMBLY Stacking the Ovens Failure to engage the Lifting Jacks into the Lifting Pipe properly and completely will result in damage, injury, or death from a falling oven. DANGER Both jacks should be raised in unison, otherwise they may bind and a dangerous ...
  • Page 31 OVEN ASSEMBLY Individuals with pacemakers or internal medical devices should not handle strong rare-earth magnets. These magnets are found in the sandwich door assembly. WARNING Removing Finger Clips Finger clips for transportation purposes only. Discard once removed. NOTE Installing Sandwich Door Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 32 OVEN ASSEMBLY Installing Accessories Conveyor Flap Control Box Plate Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 33: Oven Connection

    OVEN CONNECTION Physical Location & Spacing Requirements These ovens are suitable for installation on either combustible or non-combustible floors, and adjacent to either combustible or non-combustible walls. The motor cover is designed to pro- vide the proper clearance to the back of the oven. The minimum side clearances are 6in. / 150mm, measured from the end of the conveyor.

  • Page 34: Oven Fire Suppression

    The kit does not interfere with any operations or maintenance. For detailed information regarding fire suppression, see manual XD-9011 Fire Suppression Installation for XLT Hoods and XLT Ovens. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 35 OVEN FIRE SUPPRESSION Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 36: Oven Ventilation Guidelines

    Requirements vary throughout the country depending upon location. Proper ventilation is the oven owner’s responsibility. The XLT hood system is designed to meet all requirements for XLT ovens and it is our recommendation that this system be used.

  • Page 37: Oven Initial Start-Up

    OVEN INITIAL START-UP All ovens are tested at the factory for functional operation. Operation is verified and ad- justments are made to ensure proper function. However, field conditions are sometimes different than factory conditions. It is necessary to have an authorized service technician verify operation and make field adjustments if needed.

  • Page 38: Oven Operation

    OVEN OPERATION This oven is not capable of being safely placed in operation in the event of a power failure. No attempt should be made to operate this oven during power failure. CAUTION Power Button Up/Down Arrows XLT Logo Enter Button Temperature Button (TEMP) Menu Button...

  • Page 39: Oven Operator Controls

    OVEN OPERATOR CONTROLS The Large User Interface (LUI) comes programmed with appropriate settings for your oven. If changes are required follow the steps below. NOTE Read and understand steps first. Screens will auto exit if no activity is sensed. Factory Tech Mode To enter Factory Tech Mode press and hold the two (2) arrow buttons for ten (10) seconds.
  • Page 40 OVEN OPERATOR CONTROLS Fuel Type Press ENTER to make changes and use arrows Up/Down to adjust between Gas and Electric. Press ENTER to accept and advance. Remote Hood Switch Press ENTER to make changes and use arrows Up/Down to adjust between No and Yes.
  • Page 41 OVEN OPERATOR CONTROLS Menu Mode (Optional) Menu Operation 1. To enter Menu Mode press MENU. 2. The number in the lower right hand corner will begin flashing. 3. Scroll through the menus by pressing Up/Down arrows (Max of twelve (12) preset menus). 4.
  • Page 42 OVEN OPERATOR CONTROLS Split Belt Conveyor Time Controls Front Back Conveyor Conveyor Belt Belt Large User Interface Oven Control Circuit Breakers Fan & Filter Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 43: Oven Cleaning

    OVEN CLEANING Your XLT oven is constructed of stainless steel. Most commercial cleaning agents may be used safely on all stainless steel surfaces. Check application restrictions on product label prior to usage. Observe recommended precautionary and safety measures as dictated by the product manu- facturer.
  • Page 44 OVEN CLEANING Oven must be cool and the electric cord unplugged before any cleaning or maintenance is done. DANGER If the oven is to be removed from its installed location for cleaning or servicing, the following procedure is to be followed: CAUTION 1.
  • Page 45 OVEN CLEANING Opening the Sandwich Door will provide a grip location for removing the Front Panel. Front Panels can weigh up to 60 lbs. [28 kg]. Use caution when lifting. CAUTION Individuals with pacemakers or internal medical devices should not handle strong rare-earth magnets.
  • Page 46 OVEN CLEANING Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 47 OVEN CLEANING DO NOT spray liquid cleaning agents in the slots and holes in the rear of control box, underneath the control box, or the main fan motor cover CAUTION Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 48: Oven Maintenance

    OVEN MAINTENANCE As with any appliance, periodic maintenance is required. Many factors affect this schedule such as product mix and hours of usage. An example schedule is included. Oven Maintenance Schedule Semi- Daily Weekly Monthly Annual Cleaning Empty Crumb Trays □...

  • Page 49: Oven Troubleshooting

    Quantity of toppings  XLT ovens can be configured to cook a wide variety of food items. This is accomplished by designing a finger group to control the baking characteristics. Generally speaking, most cook- ing is a “bottom up” process. The hot air from the bottom row of fingers has to go through the conveyor (a distance of about 2”...
  • Page 50 OVEN TROUBLESHOOTING Mechanical Function If your oven does not function properly, please verify the following conditions: 1. Verify that the power cord to the oven is connected and/or plugged in if equipped with a plug and receptacle. 2. Check all circuit breakers on the oven control panel and on the back of the control box to en- sure they have not been tripped.

  • Page 51: Hood Installation

    HOOD INSTALLATION Check all local codes prior to installation. Special requirements may be necessary depending upon building material construction. It is the installing contractor’s re- sponsibly to ensure that the structure the hood is to be hung from meets all codes and can carry the hood weight.

  • Page 52: Hood Description

    All XLT hoods are available pre-piped for fire suppression, allowing for simple, in-field installations. For fire suppression detailed information see manual XD-9011 Fire Suppression In- stallation for XLT Hoods and XLT Ovens. The XLT hood was designed to conform to the requirements of IMC 2015 or current ver- sion, which is a Type I hood.

  • Page 53: Hood And Shroud Crate Dimensions

    HOOD AND SHROUD CRATE DIMENSIONS DOMESTIC HOOD CRATES Hood Crate Dimensions Oven (With Model Hood) 94 1/4 58 3/8 xx32 [2394] [686] [1483] 102 1/4 64 3/8 xx40 [2597] [686] [1635] 117 1/4 72 3/8 xx55 [2978] [686] [1838] 132 1/4 72 3/8 xx70 [3359]...

  • Page 54: Hood Dimensions & Weights

    HOOD DIMENSIONS & WEIGHTS ALL DIMENSIONS ARE FROM FINISHED FLOOR Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 55 HOOD DIMENSIONS & WEIGHTS Oven Hood Dimensions Hood Weights Crated Weight (2 Crates) Model Single Double Triple Hood Single Double Triple 34 3/8 88 5/8 30 5/8 1832 [873] [2251] [457] [813] [778] [230] [225] [225] [237] [141] [120] [138] 40 3/8 96 5/8 33 5/8...

  • Page 56: Recommended Exhaust Flow Rates

    RECOMMENDED EXHAUST FLOW RATES Exhaust Flow Rates VOLUME (min. recommended) Controls On 18xx 24xx 32xx 38xx Top Middle Bottom Single [14.16] [14.16] [14.16] [14.16] [14.16] [14.16] [14.16] [14.16] Double [14.33] [18.24] [23.45] [27.35] [14.33] [18.24] [23.45] [27.35] [14.16] [14.16] [14.16] [14.16] [14.33] [18.24]...
  • Page 57 RECOMMENDED EXHAUST FLOW RATES Exhaust Flow Rates VELOCITY (min. recommended) Controls On 18xx 24xx 32xx 38xx Top Middle Bottom 187.5 187.5 93.75 93.75 Single [57.15] [57.15] [28.58] [28.58] 187.5 187.5 93.75 93.75 [57.15] [57.15] [28.58] [28.58] 189.75 241.5 155.25 181.125 Double [57.84] [73.61]...

  • Page 58: Hood Electrical Requirements

    HOOD ELECTRICAL REQUIREMENTS Inputs into Electrical XLT Hood Electric Utility Specifications # of Circuits Rating Purpose 208/240 VAC, 1 Phase, 60 Hz, 6 Amp VFD Controller Standard up to 3 120 VAC, 1 Phase, 60 Hz, 20 Amp Ovens Do not connect to 3 Phase power. 1 Phase Only. CAUTION Outputs from Electrical The XLT Hood system provides:...

  • Page 59: Hood Rough-In Specifications

    HOOD ROUGH-IN SPECIFICATIONS All structural members, electrical & fire suppression equipment shown for reference only. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 60: Hood Electrical Connections

    HOOD ELECTRICAL CONNECTIONS VFD Control Box Conduit Junction Box Terminal Strips (TS) Hood Machine Control (HMC) Power Supply (PS) VFD Controller (VFD) Time Delay Relay (R2) Fire Suppression Relay (R1) Hood User Interface (HUI) Circuit Breaker (CB) VFD Control Box (Cover removed) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 61 HOOD ELECTRICAL CONNECTIONS Non VFD Control Box Conduit Junction Box Terminal Strip (TS) Ground Bar Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 62 HOOD ELECTRICAL CONNECTIONS Input Power to Ovens - Standard (120V) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 63 HOOD ELECTRICAL CONNECTIONS Input Power to VFD Controller - Standard (230V / 60Hz) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 64 HOOD ELECTRICAL CONNECTIONS Output Power from VFD to Exhaust Fan - Standard Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 65 HOOD ELECTRICAL CONNECTIONS MUA Unit Relay Customer Supplied Power Power Neutral Supply from Breaker Panel 7 Amperes Maximum TS 1 TS 2 Some wiring removed for clarity. See schematic for details. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 66 HOOD ELECTRICAL CONNECTIONS MUA Unit Relay MUA Unit Relay MUA Unit Relay Customer Supplied Customer Supplied Customer Supplied Power Power Power Power Power Power Neutral Supply from Breaker Panel 7 Amperes Maximum TS 1 TS 2 Some wiring removed for clarity. See schematic for details. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 67 HOOD ELECTRICAL CONNECTIONS Fire Alarm Relay - Voltage & Frequency Connect wires from the Junction Box to the Normally Open (NO) contacts in the Fire Suppression cabinet. NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 68: Hood Assembly

    HOOD ASSEMBLY Oven must be cool and the electric cord unplugged before hood assembly begins DANGER If the oven is to be removed from its installed location for hood assembly and installation, the following procedure is to be followed: CAUTION 1.
  • Page 69 HOOD ASSEMBLY Prepare Ovens - Remove Lid Screws - Two (2) Only Prepare Ovens - Control Box Closeout Bracket Conveyors have been removed for clarity NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 70 HOOD ASSEMBLY Prepare Ovens - Front Shroud Brackets Right Hand Side Left Hand Side Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 71 HOOD ASSEMBLY Prepare Ovens - Bottom Rail Bracket Prepare Ovens - Control Box Side Closeout Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 72 HOOD ASSEMBLY Prepare Ovens - Rear Shroud Brackets Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 73 HOOD ASSEMBLY Prepare Hood Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 74 HOOD ASSEMBLY Lifting Gear Setup XLT hoods can easily be moved and stacked with the proper lifting equipment. The use of XLT approved lifting equipment is highly recommended. Contact XLT for more information. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 75 HOOD ASSEMBLY Lifting Jack Setup Inspect cable prior to each use.  If cable is frayed or shows signs of excessive wear & tear, DO NOT USE until  cable is replaced. Check for smooth operation. The cable should not be pinched & should pass ...
  • Page 76 HOOD ASSEMBLY Stacking Hood on the Ovens Both jacks should be raised in unison, otherwise they may bind and a dangerous  situation will develop. Do not put any part of yourself under the hood at any time.  DANGER The hood is top heavy.
  • Page 77 HOOD ASSEMBLY Hang Hood From Ceiling Joists Hood Must Be Suspended From Ceiling Joists DANGER All thread provided by others 69 5/8 [1768] This measurement is from the finished floor to the bottom of the suspended hood. NOTE NOTE: All dimensions in inches [millimeters], ± 1/4 [6], unless otherwise noted. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 78 HOOD ASSEMBLY Install Grease Trays, Light Bulbs & Covers, and Grease Filters Filter Block Off to be Grease Filters over Grease Tray Grease Tray Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 79 HOOD ASSEMBLY Install Shroud Hanging Brackets Parts Removed For Clarity NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 80 HOOD ASSEMBLY Install Corner Posts Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 81 HOOD ASSEMBLY Install Bottom Rails Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 82 HOOD ASSEMBLY Install Bottom Rails 16 1/4” [413] 20 3/4” [528] NOTE: All dimensions in inches [millimeters], ± 1/4 [6], unless otherwise noted. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 83 HOOD ASSEMBLY Install Control Box Upper Closeout Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 84 HOOD ASSEMBLY Install Shroud Panels - Front and Ends Install - Conveyor Shelf Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 85 HOOD ASSEMBLY Install Back Shroud Panel Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 86: Hood Connection

    All hoods are outfitted with three (3) switch relocation receptacles, regardless of how many XLT ovens are installed. For a single oven use “Top” location. For a double stack use “Top” loca- tion for upper oven and “Bottom” location for lower oven, leaving “Middle” location open.
  • Page 87 HOOD CONNECTION Connect Hood Relocation Cord Assembly Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 88: Hood Initial Start-Up

    HOOD INITIAL START-UP Variable Frequency Drive Adjustments All XLT Hoods are functionally tested at the factory. Operation is verified, and adjust- ments are made to ensure proper operation. However, field conditions are sometimes different than factory conditions. It is necessary to have an authorized service technician verify operation and make field adjustments if needed.

  • Page 89: Hood Operator Controls

    Alarm Mute Error Information Oven Buttons When XLT ovens are outfitted with an XLT hood and the receptacles are plugged into the hood instead of the wall, the main power button of the oven is disabled and no NOTE longer operates. The Hood User Interface (HUI) on the XLT hood overrides the oven power button.
  • Page 90 HOOD OPERATOR CONTROLS Factory Tech Mode To enter Factory Tech Mode press and hold the Hood Lights button and the XLT Logo for ten (10) seconds. Software Version MC & UI Software Version. Press Down arrow to go to next screen. Image For Reference Only - See XLT For Correct Version.
  • Page 91 HOOD OPERATOR CONTROLS VFD Exhaust Fan Some hoods do not have a VFD and this will not be used. Press Down arrow to ad- vance. Oven Quantity Press ENTER button to make changes and use Up/Down arrows to adjust between 1, 2, or 3.

  • Page 92: Hood Valance Kit

    HOOD VALANCE KIT The optional valance kit size is determined by XLT hood size & distance from the finished floor to the installed drop ceiling height. The valance kit screws directly to the XLT hood and does not require any structural support. The plastic coating must be removed from all parts prior to installation.
  • Page 93 HOOD VALANCE KIT Install Valance Brackets Install Front & Back Panels Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 94 HOOD VALANCE KIT Install Corner Panels Install End Panels Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 95: Hood Duct Wrap Kit

    HOOD DUCT WRAP KIT Optional Hood Duct Wrap Install Duct Wrap Brackets Install Duct Wrap Panels Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 96: Hood Cleaning

    HOOD CLEANING As with any appliance, periodic maintenance is required. Many factors affect this schedule such as product mix and hours of usage. An example schedule is included. Your XLT hood is constructed of stainless and aluminized steel. Check application re- strictions on product label prior to usage.

  • Page 97: Electrical Schematics

    This page intentionally left blank. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 98 OVEN SCHEMATIC - STANDARD 1 BOX 120 VAC LH Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 99 OVEN SCHEMATIC - STANDARD 1 BOX 120 VAC RH Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 100 OVEN SCHEMATIC - STD 2 BOX LHC 120 VAC LH Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 101 OVEN SCHEMATIC - STD 2 BOX LHC 120 VAC RH Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 102 OVEN SCHEMATIC - STD 2 BOX RHC 120 VAC LH Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 103 OVEN SCHEMATIC - STD 2 BOX RHC 120 VAC RH Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 104 HOOD SCHEMATIC - STANDARD W/FS-W/VFD Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 105 HOOD SCHEMATIC W/OFS-W/OVFD Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 106: Certifications

    CERTIFICATIONS Product Certifications and Applicable Codes Standard XLT Oven Certifications ¹: XLT Gas Ovens: 1. ANSI Z83.11-2016/CSA 1.8-2016 Standard for Gas Food Service Equipment 2. ANSI /NSF 4-2014e Sanitation for Commercial Cooking Rethermalization & Powered Hot Food Holding & Transportation Equipment XLT Electric Ovens: 1.
  • Page 107 ULC-S646, Standard for Exhaust Hoods and Related Controls for Commercial and Institutional Kitchens ¹ The noted certifications for XLT ovens and XLT Hood are performed and documented by Intertek Testing Services NA Inc. 165 Main Street, Cortland, NY 13045. Intertek is a nationally and internationally certified testing and accreditation agency.
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  • Page 109: Oven Start-Up Checklist

    Oven Initial Start-up Checklist - Remove & Return to XLT Ovens Step 1 XLT Ovens : Fill out all information and print legibly PO Box 9090 Start-Up Information Date of Start-Up: ________________________________________ Wichita, KS 67277 Start-Up by: ____________________________________________ Phone #: _______________________________________________ ...
  • Page 110 Oven Initial Start-up Checklist - Remove & Return to XLT NOTE: Peel all PVC during installation (page 7). Take off front panel and remove finger clips (steps 1-3, page 29). Check for proper installation and placement of return air/end loss plates (step 6, page 42). Step 2 : Place 1 control box in service position.

  • Page 111: Hood Start-Up Checklist

    Hood Initial Start-up Checklist - Remove & Return to XLT Step 1 : Fill out all information and print legibly PO Box 9090 Wichita, KS 67277 Installer Information FAX: 316-943-2769 Date of installation: _______________________________________   Installed by: Other______________________________  ...
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  • Page 113: Typical Store Installation

    TYPICAL STORE INSTALLATION Fan Curb Exhaust Fan Roof Top Unit (RTU) Roof 1/2” All-Thread Supported by Unistrut (4 Locations) Ceiling Joist Drop Ceiling Duct Wrapper Electrical Service Panel Gas Manifold Gas Hose Conveyor Shelf Welded Duct Fire Suppression Service Panel Valance XLT Hood Shroud...
  • Page 114 XLT Ovens PO Box 9090 Wichita, Kansas 67277 US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 WEB: www.xltovens.com...

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